2003 TOYOTA AVENSIS door

660CO±02

I35264
Wagon:
Liftback:
±
WIPER & WASHERREAR WIPER MOTOR ASSY
66±17
AVENSIS REPAIR MANUAL (RM1018E)
REAR WIPER MOTOR ASSY
REPLACEMENT
1.REMOVE REAR WIPER ARM ASSY
(a)Remove the nut and the rear wiper arm.
2.REMOVE BACK DOOR TRIM BOARD ASSY (See page LIFTBACK 75±40, WAGON 75±45)
3. REMOVE REAR WIPER MOTOR ASSY
(a) Remove the 3 bolts.
(b) Disconnect the connector, and remove the rear wiper mo-tor assy.
4. INSTALL REAR WIPER MOTOR ASSY
(a) Install the rear wiper motor assy with the 3 bolts. Torque: 5.5 N
m (56 kgf
cm, 49 in.
lbf)
(b) Connect the connector.
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670SC±03
67±16
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT72±16)
10.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
12.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
13.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
15.REMOVE REAR SEAT CUSHION ASSEMBLY (See page 72±32)
16.REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING 72±27, UNITED FIXED 72±32)
17.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±36)
18. REMOVE FLOOR CARPET ASSY FRONT
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670SD±02
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
67±19
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (WAGON MODELS)
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM)
(See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
10.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
12.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
13.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
15. REMOVE REAR SEAT CUSHION ASSEMBLY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
16. REMOVE REAR SEATBACK ASSY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
17. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
18. REMOVE TONNEAU COVER ASSY
19.REMOVE BACK DOOR WEATHERSTRIP (See page 76±54)
20.REMOVE DECK BOARD SUB±ASSY (See page 76±54)
21.REMOVE DECK FLOOR BOX REAR (See page 76±54)
22.REMOVE DECK FLOOR BOX FRONT (See page 76±54)
23.REMOVE DECK FLOOR BOX RH (See page 76±54)
24.REMOVE REAR FLOOR FINISH PLATE (See page 76±54)
25.REMOVE DECK TRIM SIDE BOARD RH (See page 76±54)
26.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±54)
27. REMOVE FLOOR CARPET ASSY FRONT
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670SF±01
I35218: Clamp
I36708
±
AUDIO & VISUAL SYSTEMANTENNA CORD SUB±ASSY
67±23
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY
REPLACEMENT
1.REMOVE ROOF HEADLINING ASSY (See page 76±45)
2.REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75±40)
3.REMOVE ANTENNA CORD SUB±ASSY
(a)Disconnect the connectors.
(b)Remove the bolt.
(c)Remove the clamp and draw out the antenna cord sub±assy from the inte\
rior and the back door.
4.INSTALL ANTENNA CORD SUB±ASSY
(a)Press the 4 points of the grommet shown in the illustra-tion, and install the antenna cord sub±assy.
(b)Install the bolt. Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(c)Connect the connectors.
5.INSTALL ROOF HEADLINING ASSY (See page 76±45)
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670SG±02
67±24
±
AUDIO & VISUAL SYSTEM ANTENNA CORD SUB±ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY NO.3
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
10.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
12.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
13.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14. REMOVE REAR SEAT CUSHION ASSEMBLY
(See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
15. REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
16. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
17.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±45)
18.REMOVE REAR FLOOR FINISH PLATE (See page 76±45)
19.REMOVE DECK TRIM SIDE PANEL ASSY RH (See page 76±45)
20.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±45)
21.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
22. REMOVE FLOOR CARPET ASSY FRONT
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670S5±01
I35223
Instrument Cluster Finish Panel Garnish No.2
Radio Bracket No.2 Radio Receiver Assy
Instrument Panel
Register Assy CTR Air Conditioning Control Assy Console Panel
Sub±assy Upper
Navigation System: Navigation Computer Cover
Instrument Panel
Support No.3
Instrument Panel
Support No.1
Instrument Panel
Support No.2
Door Control Motor Door Control Switch
Assy (TILT)
Instrument Cluster Finish Panel Assy Door Control Switch
Instrument Cluster Finish
Upper Panel Multi±display
Instrument Panel Box
Door Cover Radio Bracket No.1
Instrument Panel
Register Control Gear
Control Knob
Protector No.1
Position Sensor
67±2
±
AUDIO & VISUAL SYSTEM AUDIO & VISUAL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS
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I351992 Claws
I35200
I35203
I35204
5.0mm
(0.20in.)
I35205
67±30
±
AUDIO & VISUAL SYSTEM CIGARETTE LIGHTER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(b) Disengage the 2 claws and remove the door.
(c) Push out the cigarette lighter housing to the room side.
(d) Push out the cigarette lighter ring w/ wire harness to the room side.
5. INSTALL CIGARETTE LIGHTER ASSY
(a) Align the claws of the cigarette lighter ring with the notches of the cigarette lighter box to fix the cigarette
lighter w/ wire harness.
(b) Push the cigarette lighter housing to the out side.
(c) Install the wire harness as shown in the illustration.
(d) Place the wire harness in the position shown in the il- lustration and install the door cover.
(e) Install the 2 springs.
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670S8±01

I35168

I35169
(2)
(1)
(3)
H02440
Riveter
Mandrel
67±10
±
AUDIO & VISUAL SYSTEM FRONT NO.1 SPEAKER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
FRONT NO.1 SPEAKER ASSY
REPLACEMENT
1. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (See page 75±8)
2.REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See page 75±8)
3.REMOVE FRONT DOOR TRIM BASE LH (See page 75±8)
4.REMOVE FUEL LID OPENER SWITCH (See page 75±8)
5. REMOVE POWER WINDOW REGULATOR SWITCH ASSY (W/ POWER WINDOW) (See page 75±8)
6.REMOVE FRONT DOOR TRIM BOARD SUB±ASSY LH (See page 75±8)
7. REMOVE FRONT NO.1 SPEAKER ASSY
(a) Disconnect the connector.
(b) Using a drill of less then
4 mm (0.16 in.), drill out the 3
rivet heads and remove the front No.1 speaker assy from
the front door panel.
(c) Gently and vertically put the drill to the rivet, and cut the rivet flanges.
NOTICE:

Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.

Take care as the cut rivet is hot.
(d) Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
(e) Using a vacuum cleaner, remove the drilled rivet and their
dust from the inside of the front door panel.
8. INSTALL FRONT NO.1 SPEAKER ASSY
(a) Using an air riveter or a hand riveter, install 3 new strike rivets to install the front No.1 speaker assy on the front
door panel.
NOTICE:

Install the new strike rivet in order shown in the il-
lustration to install the front No.1 speaker assy.

Do not prize a riveter, as the riveter could be dam-
aged, loosened and the mandrel could be bent.
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