Page 249 of 801
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3E-22 REAR SUSPENSION
23) Install wheel and tighten wheel nuts to specified torque.
Tightening Torque
(h): 100 N
.m (10.0 kg-m, 72.5 lb-ft)
24) Upon completion of all jobs, depress brake pedal with about 30
kg (66 lbs) load three to ten times so as to obtain proper drum-
to-shoe clearance.
Adjust parking brake cable (for adjustment, see SECTION 5C
of this manual.)
25) Tighten parking brake lever cover screws.
26) Lower hoist.
27) Tighten right and left lower / upper rod nuts lateral rod mount
bolt and shock absorber nuts to specified torque.
NOTE:
When tightening these nuts, be sure that vehicle is off
hoist and in non loaded condition.
Tightening Torque
(i): 90 N
.m (9.0 kg-m, 65.0 lb-ft)
(j): 85 N
.m (8.5 kg-m, 61.5 lb-ft)
28) Check to ensure that brake drum is free from dragging and
proper braking is obtained.
29) Perform brake test (foot brake and parking brake).
30) Check each installed part for oil leakage.
Page 250 of 801
YH4
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VITARA
REAR SUSPENSION 3E-23
TIGHTENING TORQUE SPECIFICATIONS
FasteningpartsTightening torqueFastening artsN.mKg-mlb-ft
Shock absorber lock nut292.921.0
Shock absorber nut292.921.0
Shock absorber lower nut858.561.5
Lower rod bolt and nut
Upper rod bolt and nut909.065.0
Lateral rod bolt
Differential carrier nut555.540.0
Propeller shaft nut505.036.5
Brake pipe flare nut161.611.5
Bearing retainer nut232.317.0
Differentiation gear oilFiller plug505.036.5g
filler & drain plugDrain plug272.716.0
Wheel nut10010.072.5
REQUIRED SERVICE MATERIALS
MATERIALSRECOMMENDED
SUZUKI PRODUCTUSE
Lithium greaseSUZUKI SUPER GREASE A
(99000-25010)Oil seal lip
Brake fluidDOT 3Brake reservoir tank
Sealant
SUZUKI BOND NO. 1215
(99000-31110)Joint seam of axle and brake back
plate
Joint seam of bearing retainer and
brake back plate
Joint seam of differential carrier and
axle housing
Drain plug
Mating surface of oil seal and axle
housing
Gear oilFor gear oil information, refer to
SECTION 7F of this manualDifferential gear
(Refer axle housing.)
Page 251 of 801
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3E-24 REAR SUSPENSION
09924-74510
Bush remover handle09926-88310
Oil seal installer09942-15510
Sliding hammer09943-35512
Brake drum remover
09913-75510
Oil seal installer
SPECIAL TOOLS
Page 280 of 801
YH4
GRAND
VITARA
5-4 BRAKES
DIAGNOSIS TABLE
ConditionPossible CauseCorrection
Not enough brak-
ing forceBrake oil leakage from brake lines.
Brake disc or pads stained with oil.
Overheated brakes.
Poor contact of shoes on brake drum.
Brake shoes linings stained with oil or wet
with water.
Badly worn brake shoe linings.
Defective wheel cylinders.
Malfunctioning caliper assembly.
Air in system.
Maladjusted sensor spring length of LSPV.
Broken sensor spring of LSPV.
Defective collar of LSPV.
Malfunctioning ABS (Antilock brake system),
if equipped.Locate leaking point and repair.
Clean or replace.
Determine cause and repair.
Repair for proper contact.
Replace.
Replace.
Repair or replace.
Repair or replace.
Bleed system.
Check or adjust.
Replace.
Replace.
Check system and replace as
necessary.
Brake pull
(Brakes not work-
ing in unison)Pad or shoe linings are wet with water or
stained with oil in some brakes.
Drum-to-shoe clearance out of adjustment in
some brakes.
(Malfunctioning auto adjusting mechanism)
Drum is out of round in some brakes.
Wheel tires are inflated unequally.
Malfunctioning wheel cylinders.
Disturbed front end alignment.
Unmatched tires on same axle.
Restricted brake pipes or hoses.
Malfunctioning caliper assembly.
Loose suspension parts.
Loose calipers.Replace.
Check for inoperative auto adjusting
mechanism.
Replace.
Inflate equally.
Repair or replace.
Adjust as prescribed.
Tires with approximately the same
amount of tread should be used on the
same axle.
Check for soft hoses and damaged
lines.
Replace with new hoses and new
brake pipes.
Check for stuck or sluggish pistons
and proper lubrication of caliper slide
bush.
Caliper should slide.
Check all suspension mountings.
Check and torque bolts to specifica-
tions.
Noise (High pitched
squeak without
brake applied)Front lining worn out.Replace linings.
Rear brake locked
prematurelyMaladjusted sensor spring length of LSPV.
Malfunction LSPV assembly.Check or adjust.
Replace assembly.
Brake locked
(For vehicles
equipped with
ABS)Malfunctioning ABS, if equipped.Check system and replace as
necessary.
Page 643 of 801
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VITARA
BODY SERVICE 9-25
a. Front bumper
b. 1st mounting
c. Suspension frame
d. Front strut
e. Suspension arm
f. 2nd mounting
g. ù20 zig hole
h. Zig hole
i. 3rd mounting
j. Lower rod
k. Upper rod
l. Lateral rod
m. Rear shock absorber
n. 4th mounting
o. Fuel tank
p. Fuel tank
q. Lower roda ± g : 1315 mm (51.77 in.)
a ± g' : 1534 mm (60.39 in.)
b ± g : 1243 mm (48.94 in.)
b ± g' : 1518 mm (59.76 in.)
c ± g : 1377 mm (54.21 in.)
c ± g' : 1105 mm (43.50 in.)
d ± g' : 1319 mm (51.93 in.)
d ± f : 874 mm (34.41 in.)
e ± g : 525 mm (20.67 in.)
e ± g' : 857 mm (33.74 in.)
f ± g' : 927 mm (36.50 in.)
h ± i : 178 mm (7.01 in.)
h ± j : 133 mm (5.24 in.)
h ± k : 325 mm (12.80 in.)
h ± l : 674 mm (26.54 in.)h ± m : 803 mm (31.61 in.)
h ± n : 1161 mm (45.71 in.)
h ± o : 1184 mm (46.61 in.)
h ± p : 1190 mm (46.85 in.)
i ± q : 999 mm (39.33 in.)
j ± q : 997 mm (39.25 in.)
k ± q : 824 mm (32.44 in.)
l ± q : 1130 mm (44.49 in.)
m ± q : 1258 mm (49.53 in.)
n ± q : 1483 mm (58.39 in.)
o ± q : 1349 mm (53.11 in.)
p ± q : 1334 mm (52.52 in.)
For 4 door model
g' ± q : 1275 mm (50.20 in.)
g ± q : 1534 mm (60.39 in.)
For 2 door model
g' ± q : 995 mm (39.17 in.)
g ± q : 1310 mm (51.57 in.)
UNDER BODY DIMENSIONS
