2003 SAAB 9-5 brake

241 Car care and technical information
Flat spottingAll tires get hot, especially on long journeys
or when the car is driven hard. After the car
has been parked with hot tires and the tires
have cooled down, a flat spot can appear in
the tire, where it is in contact with the
ground. The same can occur if the car has
not been moved for a long time.
Flat spots can give rise to vibration that can
be felt through the steering wheel, similar to
that experienced when the wheels need bal-
ancing. Flat spots of this type disappear
once the tires get hot again, usually after
10–15 miles (20–25 km) of driving at cruis-
ing speed.
WARNING
Grit, salt and rust can clog the inner
threads if the car has been driven for sev-
eral years exclusively with alloy wheels.
If steel wheels are now fitted, the bolt hole
threads in the brake hubs should be
cleaned before the thinner steel wheels
are fitted. It may otherwise not be possi-
ble to achieve the required clamping force
despite tightening the bolts to the correct
torque.
IB539
Tightening sequence, wheel bolts
IB1800IB1800
Removing the wheel cover
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244 Car care and technical informationWashing the carThe bodywork must be washed frequently.
When the car is new, the body should be
washed by hand using plain cold water and
a clean, soft brush, or in a brushless car-
wash that uses mild detergent. Automatic
car washes with brushes should be avoided
when the car is new. Do not use automatic
car washes for the first five or six months,
before the paintwork has hardened prop-
erly. Thereafter, use a high quality car wash
soap added to lukewarm water.
Do not use a pressure washer at close
range on stone chip damage, scratches or
other damage to the paintwork. The paint
can otherwise start to flake.
Remove any bird droppings without delay,
as these can discolor the paintwork and
prove difficult to polish out.
Use a soft cloth moistened with methyl alco-
hol to remove splashes of tar or asphalt. Do
not use strong cleaners, as these can dry
out the paintwork.
The underside of the car also needs wash-
ing regularly, and this should be done extra
thoroughly at the end of winter. Clean the
underside of the car by hand if the car is usu-
ally washed in an automatic car wash with-
out special facilities for underbody cleaning.
Never wash or leave the car to dry in the
sun, but wipe it dry with a chamois leather
immediately after washing to avoid smears
and streaks.
Clean the window glass inside and out using
a high quality window cleaner. This is partic-
ularly important when the car is new, as
upholstery and trim have a tendency to
sweat a little at first.
Keep the glass well cleaned, as this helps to
prevent misting.

NOTICEAvoid using any alcohol-based cleaners
on the front and rear light clusters, as
these can cause cracking of the lenses.
NOTICE The door mirrors must be fully
retracted before the car enters an
automatic car wash.
 Remove fixed antennas, e.g. for
mobile phone, before putting car
through an automatic car wash.
 Try your brakes on leaving a car wash.
Wet brake discs may reduce the per-
formance of the brakes.
 Cars with Saab Parking Assistance:
Do not spray the sensors or closer
than 20 cm to the sensors with a pres-
sure washer, as this can damage
them.
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248 Car care and technical information4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and tex-
tiles. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. How-
ever, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
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255 Maintenance and owner assistance
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped – "Check Up"
 Blue – Oil change/inspection service
 Black – Major service
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
locality.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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257 Specifications
Specifications General.............................. 258
Engine ............................... 260
Fuel.................................... 260
Engine oil .......................... 261
Engine variants ................ 262
Electrical system.............. 263
Drive belts......................... 263
Manual gearbox................ 264
Automatic transmission .. 264
Suspension....................... 265
Steering............................. 265
Brake system.................... 265
Wheels and tires .............. 267
Plates and labels .............. 269
IB603
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259 Specifications
Trailer:

Luggage compartment
Volume (SAE):
9-5 Sedan _______________________ 15.9 cu.ft.
(450 litres)
9-5 Wagon, rear seat upright ________ 31.4 cu. ft.
(890 litres)
9-5 Wagon, rear seat folded _________ 73.0 cu. ft.
(2067 litres)
Luggage compartment, length, 9-5 Sedan:
Rear seat upright _________________ 43.0 in (1092 mm)
Rear seat folded down _____________ 67.5 in (1714 mm)
Luggage compartment, length, 9-5 Wagon:
Rear seat upright _________________ 42.8 in (1087 mm)
Rear seat folded __________________ 61.2 in (1732 mm)
WARNING
 The GVW and maximum axle loads must not be exceeded.
Note that if some accessories (e.g. towbar, CD changer) are
fitted, the available load capacity is reduced by the weight of
these.
 When carrying a load in the luggage compartment, make sure
that it is tied down securely, particularly when part or all of the
rear seat is folded down.
Maximum towing speed, trailer with brakes 60 mph (100 km/h)
Trailer with brakes _________________ Maximum weight:
3500 lbs (1588 kg)
Trailer without brakes ______________ Maximum weight:
1000 lbs (450 kg)
Maximum load on ball hitch __________ 110–165 lbs
(50–75 kg)
The above speed and weight restrictions are those specified by
Saab Automobile AB.
Note that local restrictions may apply to trailer speeds and
weights (see page 181).
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264 SpecificationsManual gearbox Automatic transmissionType ____________________________ All-synchromesh
5-speed with final
drive and differen-
tial
Oil ______________________________ Saab MTF 0063
Oil capacity _______________________ 1.9 qts (1.8 litres)
Oil volume (on changing) ____________ 1.6 qts (1.5 litres)
Clutch type _______________________ Hydraulic, single
dry-plate clutch of
diaphragm-spring
type
Speed (mph / km/h) at 1000 rpm in 5th gear:
4-cylinder _______________________ 27–29 / 43–47Type _____________________________ Electronically con-
trolled 5-speed,
fully automatic with
hydraulic torque
converter, plane-
tary gear set and
integral final drive
Lock-up function in
selector positions 3,
4 and 5.
Selector-lever positions ______________ P R N D M L
Transmission-fluid capacity, dry transmis-
sion (incl. torque converter and oil cooler) 7.5 qts (7 litres)
If fluid change required, approximately
3.5 litres can be drained through the drain
plug in the transmission casing
Transmission fluid ___________________ Saab 3309 (mineral
oil based)
Clutch type ________________________ Hydraulic plate
clutches, brake
bands and one-way
couplings
Speed (mph / km/h) at 1000 rpm in 5th gear:
4-cylinder engines and 3.0t V6 _______ 29–30 / 46–48
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265 Specifications
Suspension
SteeringBrake systemSpring type, front and rear ___________ Coil springs
Maximum deflection of springs:
Front __________________________ 7.09 in (180 mm)
Rear ___________________________ 7.87 in (200 mm)
Dampers, front and rear _____________ Gas-filled dampers
Steering _________________________ Power-assisted
steering of
rack-and-pinion
type; telescopic
steering-column
shaft with universal
joints
Number of turns, lock to lock __________ 2,9
Power-steering fluid ________________ Power-steering
fluid CHF 11S Footbrake (ABS) ____________________ Hydraulic disc
brakes with vacuum
servo unit. Diago-
nally split circuits;
ventilated discs on
front wheels. EBD
function, see page
172.
Handbrake ________________________ Acts on rear wheels
Brake fluid _________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front ___________________________ 11.34 in (288 mm)
Front, certain variants *) _____________ 12.05 in (306 mm)
Rear ___________________________ 11.26 in (286 mm)
Rear, certain variants *) _____________ 11.81 in (300 mm)
*) 15” wheel must not be used on these
variants.
Total friction area of brake pads:
Front ___________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)
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