2003 SAAB 9-3 check engine

181 Car care
The foot brake and parking brake are self-
adjusting.
It is not possible to detect, through abnormal
pedal or parking brake lever travel, whether
the brake pads are worn and need replac-
ing. It is therefore essential that brake pads
be checked regularly, as specified in the
service program.
Brake pads should only be changed at a
Saab dealer. To ensure optimum brake
performance, use only Saab genuine
brake pads.
Power steeringCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point directly forwards
during this check.
Clean round the cap before unscrewing it.
Wipe the dipstick. To check the level, screw
down the cap completely and then remove
it again.
The oil level should lie between the MAX
and MIN marks when the oil temperature is
about 68°F (+20°C). If the oil is colder, the
level will be lower, and at a higher tempera-
tures the level will be higher, both of which
are acceptable.
Top up with "CHF 11S power steering fluid".
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
WARNING
Power steering fluid on hot engine
components constitutes a fire risk.
Power steering fluid reservoir
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182 Car careBattery
Check the charge state and electrolyte level
of the battery regularly.If frequent short journeys are made, the
battery may need extra charging. This can
be done with a battery charger or by taking
the car for a long run.
If the battery is not being charge while the
engine is running, the following message
will appear on the SID:
Check the drive belt (see page 185). If the
belt is damaged, the engine may overheat,
the battery may not be charged and the A/C
compressor may not work.
WARNING
 When working on the battery, highly
explosive gas can build up. A spark
could ignite this gas that collects
around the battery.
Therefore, always avoid sparks and
open flames in the vicinity of the
battery.
 The battery contains corrosive sulphu-
ric acid. Always wear a face mask or
goggles when working on the battery.
 If battery acid gets into the eyes or
splashes onto skin or clothing, wash
the affected area liberally with water.
If acid gets into the eyes or a large
quantity makes contact with the skin,
seek medical help.
NOTICEA discharged battery can freeze and frac-
ture. Batteries should therefore always be
stored away from sub-zero temperatures.
Battery not charging.
Make a safe stop.
Contact Saab dealer.
Checking the battery electrolyte level.
Level correct if level indicator dark
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188 Car careChanging bulbsAutochecking of lightsThe bulbs that are most important from the point of view of traffic
safety are monitored by the car’s electrical system. If one of these
bulbs should fail, a message will be displayed on the SID.
Example of SID message:
The following bulbs are not checked: parking lights, front fog lights,
reversing lights, license plate lighting, side marker lights and side
direction indicators.If a brake light bulb fails
If a brake light bulb fails, the adjacent tail light will act as a brake light
to ensure traffic safety. Change the broken bulb when possible.
All rear light bulbs are of the same type and rated 21 W, with the
exception of the license plate lighting which is rated 5 W.
Wrong bulb fitted
If a dipped or main beam bulb of too high a rating is fitted, a bulb
failure message will be shown on the SID (a too high wattage bulb
can damage the reflector).
If the following message is displayed but the bulb shines, it is most
likely that an incorrect bulb has been fitted.
Note:
When changing bulbs, fit the same type of bulb (e.g. Long-Life)
as that removed.
Headlight aiming, page 226.
WARNING
Before changing a bulb in the engine bay, switch off the engine
to avoid the danger of fingers and hands being injured by moving
parts.
The radiator fan can cut in even when the engine is switched off.NOTICESwitch off the ignition before changing a bulb, to avoid possible
short-circuiting.
Left low beam failure.
Right high beam failure.
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199 Car care
Fuses
The fuses are housed in three fuse panels:
one behind a hatch on the left-hand end of
the fascia, one in the engine bay (additional
small unit in front of battery) and one on the
left-hand side of the trunk. There is space
for spare fuses in the hatch on the left-hand
end of the fascia.
To check if a fuse has blown, first remove it
from the panel. If the filament is broken, the
fuse has blown.
WARNING
To avoid the risk of short-circuiting and/or
fire breaking out in the electrical system,
the following should be heeded:
 Always consult an Saab dealer before
modifying or adding any electrical
equipment. Failure to do so can result
in the electrical system being
damaged.
 Never replace a fuse with one having
a higher rating than specified (see
page 201). The color of the fuse indi-
cates its amperage.
 If the same fuse blows repeatedly,
have the electrical system checked by
an Saab dealer.
 If a MAXI fuse blows, it means that
there is a major fault in the electrical
system. Have the car checked without
delay by an Saab dealer.
Sound fuse / Blown fuse
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226 Car careHeadlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be re-
aimed, we recommend that you take it to
your Saab dealer for service. However, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
An optical headlamp aimer can also be
used and will than replace the wall.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.  The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
 The vehicle should not have any snow, ice
or mud attached to it.
 Tires should be inflated to the prescribed
pressure.
 Close all doors.
 Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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230 Maintenance and owner assistanceMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always a good practice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
SERVICE INTERVALSThe maintenance schedule begins with an
Inspection Service at 30 days. A time for
service message will illuminate on the Saab
Instrument Display (SID) when the car is
due for regular maintenance. There are twi
different messages that will appear:
TIME FOR INTERMEDIATE SERVICE
indicates that an oil/filter change is required
along with several inspections. This mes-
sage is set by the engine management
system which calculates service intervals
based on several factors including driving
habits, ambient temperature, number of
cold starts, mileage driven and elapsed time
since the last service. Based on this algo-
rithm, this message may appear at mileage
as low a 8,000 or as high as 15,000 miles.
If mileage accumulation does not occur, the
message will be set, and maintenance
required at a maximum of 2 years.
TIME FOR MAJOR SERVICE will be set
when additional maintenance is necessary,
such as air filter or spark plug replacement.
This message will appear at 30,000 mile
intervals. When either message is dis-
played, contact your Saab Dealer for a ser-
vice appointment.
Failure to perform scheduled maintenance
in a timely manner may result in serious
damage to key components or systems.
.NOTICEThe Check-up will be done by your Saab
dealer at no charge and should be done
as close as possible to the scheduled 30
days.
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247 Technical data1 Region ________Y = Nor thern Europe
2 Country _______S = Sweden
3 Manufacturer ___3 = Saab Automobile AB
4 Product line ____F = 9-3
5 Model series ___B = 9-3 Linear
D = 9-3 Arc
F = 9-3 Vector6 Body version ___4 = 4-door
7 Gearbox _______5 = 5-speed manual
6 = 6-speed manual
9 = 5-speed automatic
8 Engine variant __S = 2.0t
Y = 2.0 Turbo
9 Check digit_____0-9 or X
10 Model year ____3 = 2003
11 Factory _______1 = Trollhättan
12 Serial number __000001-999999 Position: 1234567891011 12
||||||||| | | |
Vehicle identifi-
cation number:Y S 3 F D 4 5 S X 3 1 016584
||||||
1 2 3 4 5 6 = identification codes for certain chassis components
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251 Index
Index
AA/C
__________________________ 82
ABS brakes
___________________ 142
ACC
_________________________ 84
Adjustment, steering wheel
________ 98
Air conditioning
_________________ 82
Air filter
______________________ 178
Air pressure, tyres
______________ 207
Airbag
________________________ 26
Anchorage eyes
_______________ 118
Anti-corrosion treatment
_________ 220
Antilock braking system _________ 142
Anti-spin
_____________________ 144
Ashtrays _____________________ 108
Autochecking of lights, warning and
indicator lights
_________________ 58
Autodimming
______________ 111
, 112
Automatic climate control (ACC)
____ 84
Automatic transmission
__________ 134
Automatic tyre pressure monitoring

207
BBattery
______________________ 182
Bedding-in of new brake pads
____ 132
Before towing a trailer
___________ 160
Bonnet
______________________ 172Bootlid, driving when open
_______ 163
Bootlid, opening
________________ 41
Brake fluid, grade ______________ 242
Brakes
_______________________ 141
Braking ______________________ 141
Bulb changing
_________________ 188
Bulb table
____________________ 198
CCabin lighting
_________________ 105
Car alarm
_____________________ 46
Car transport __________________ 166
Care of air conditioning
__________ 225
Change of address notification
____ 232
Changing bulbs
________________ 188
Changing engine oil
____________ 177
Changing the battery, remote control
44
Changing wheels
______________ 214
Changing wiper blades
__________ 186
Checking the number of
remote controls
________________ 43
Checks before towing a trailer
____ 160
Child safety
____________________ 21
Child safety locks, rear doors
______ 42
Child seats
____________________ 21
Cigarette lighter
________________ 108
Cleaning the engine bay
_________ 218
Cleaning upholstery
____________ 217
Climate control system, manual
____ 79
Compact spare
________________ 212Compass
_____________________ 115
Condensation water, A/C
_________ 82
Coolant
______________________ 179
Cruise control
_________________ 140
Cup holder
____________________ 107
DDate codes, tyres
______________ 212
Deep water, driving through
______ 163
Direction indicator stalk switch _____ 75
Direction indicators
______________ 75
Donor battery, boost starting
______ 168
Door handles
___________________ 38
Door mirrors __________________ 110
Drive belt
_____________________ 185
Drive belt, length
_______________ 240
Driver’s seat with memory
_________ 19
Driving at night
________________ 163
Driving in cold climates
__________ 155
Driving in deep water
____________ 163
Driving in hot climates ___________ 156
Driving techniques
______________ 153
Driving with a heavy load on
hilly roads
___________________ 136
Driving with a load
______________ 162
Driving with a roof load
__________ 161
Driving with the bootlid open
______ 163
Driving with the compact
spare wheel
__________________ 167
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