2003 SAAB 9-3 brake fluid

180 Car careNote:
If incorrect coolant is used or added, the life-
time properties will be affected. Even if the
coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.
Brake/clutch fluid and
brake padsCheckingBrake fluid should be changed according to
the service program. Refer to the Warranty
and Service Book.
The brake and clutch fluid reservoir is trans-
parent to facilitate checking of the fluid level.
The fluid level should lie between the MAX
and MIN marks.
Top up as necessary with DOT 4 brake
fluid. Do not use DOT 5 fluid.
Use only new brake fluid from a sealed
container.
The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.If the brake fluid should require chang-
ing, this must be carried out at a Saab
dealer.
NOTICEIf the cooling system needs topping up,
mix the antifreeze with the appropriate
quantity of drinking water or distilled
water before adding it to the system.
If undiluted antifreeze is added, the
engine could still freeze and be damaged.
This is because the antifreeze will not mix
properly with the coolant before the ther-
mostat has opened to allow full circula-
tion.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed
regularly, as specified in the service
program.
Brake fluid reservoir
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181 Car care
The foot brake and parking brake are self-
adjusting.
It is not possible to detect, through abnormal
pedal or parking brake lever travel, whether
the brake pads are worn and need replac-
ing. It is therefore essential that brake pads
be checked regularly, as specified in the
service program.
Brake pads should only be changed at a
Saab dealer. To ensure optimum brake
performance, use only Saab genuine
brake pads.
Power steeringCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point directly forwards
during this check.
Clean round the cap before unscrewing it.
Wipe the dipstick. To check the level, screw
down the cap completely and then remove
it again.
The oil level should lie between the MAX
and MIN marks when the oil temperature is
about 68°F (+20°C). If the oil is colder, the
level will be lower, and at a higher tempera-
tures the level will be higher, both of which
are acceptable.
Top up with "CHF 11S power steering fluid".
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
WARNING
Power steering fluid on hot engine
components constitutes a fire risk.
Power steering fluid reservoir
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219 Car care
thoroughly at the end of winter. Clean the
underside of the car by hand if the car is usu-
ally washed in an automatic car wash with-
out special facilities for underbody cleaning.
Never wash or leave the car to dry in the
sun, but wipe it dry with a chamois leather
immediately after washing to avoid smears
and streaks.
Clean the inside of window glass using a
proprietary window cleaner. This is particu-
larly important when the car is new, as
upholstery and trim have a tendency to
sweat a little at first.
Keep the glass well polished, as this helps
to prevent misting.
Clean the outside of the windows with Saab
washer fluid. This is especially important if
the car has been washed in an automatic
car wash, as sometimes a wax treatment is
used that can contaminate the windshield
and impair the performance of the wipers.
Waxing and polishingDo not wax a new car during the first three
or four months. In fact, there is no need to
polish the car before the paintwork has
started to go dull through oxidation. Other
than in exceptional cases, do not use abra-
sive polishes containing a cutting agent on
a new car. Always wash the car thoroughly
before waxing or polishing.
Touching up the paintDamaged paintwork should be treated as
soon as it is discovered: the longer it is left,
the greater the risk of corrosion. The anti-
corrosion warranty does not cover corrosion
resulting from untreated defects.
Paintwork damage sustained in a crash is
usually extensive and can only be properly
restored by professionals.
However, you can repair small scratches
and stone chip damage yourself. The nec-
essary tools and materials, such as primer,
touch-up paint and brushes, are available
from your Saab dealer.
In the case of minor flaws in the paintwork,
where the metal has not been exposed and
an undamaged layer of paint remains,
touch-up paint can usually be applied
directly, after any dirt has been scraped
away using a pointed knife.
If corrosion has already set in, such as the
result of stone-chip damage, use a pointed
knife to scrape off all surface rust. If possi-
ble, the damaged area should be taken
back to the bare metal. The metal should
then be primed with two thin coats of primer
applied by brush.
After the primer has dried, apply several thin
layers of topcoat until the surface of the
repaired area is flush with the surrounding
paintwork.
Stir both primer and touch-up paint thor-
oughly before use and allow each coat to
dry before applying the next.
NOTICE Try your brakes on leaving a car wash.
Wet brake discs reduce the perfor-
mance of the brakes.
 Fixed antennae, such as for a mobile
phone, must be removed if the car
goes through an automatic car wash.
 Cars with Saab Parking Assistance:
Do not spray the sensors or closer
than 8 in. (20 cm) to the sensors with
a pressure washer, as this can
damage them.
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231 Maintenance and owner assistance
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
 Most trips are less than 5–10 miles (8–
16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(frequent stop-and-go traffic).
 Most trips are through dusty areas (such
as construction zones).
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
Service record retentionIt is the owner’s responsibility to retain ser-
vice records. If possible, you should keep
copies of all shop work orders for all service
and repairs, whenever performed. As indi-
cated in the new car and emission control
system warranties, it is important to docu-
ment that all necessary maintenance has
been done.
HOW THE SERVICE RECORD IS ORGA-
NIZED
The service record is comprised of a main-
tenance log and a separate log sheet for list-
ing any additional service and repairs.
There are five coupons at the front of the
section, three of which are for documenting
extra engine oil and filter changes, one for
extra automatic transmission fluid services
necessary for severe service conditions,
one for brake fluid changes and one for
coolant flushes. These are followed by log
sheets for all normal scheduled mainte-
nance in the order it is to be performed,
beginning with the “First Service”.HOW TO USE THE SERVICE RECORD
COUPONS
When the car is brought to a Saab dealer for
scheduled maintenance, present the War-
ranties & Service Record Booklet to the ser-
vice manager. When the technician has
completed the service, the technician will
sign the maintenance record. The person
responsible for quality assurance at the
dealership will also sign and stamp the
record with the dealer identification stamp.
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232 Maintenance and owner assistanceService costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
location.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
Change of Address Notification
(U.S. and Canada)Two change of address cards are provided
at the end of the Warranties and Service
Record Booklet. Knowing your current
address allows Saab to contact you in the
event of a recall or service campaign.
Please help us keep our records up to date
for your own peace of mind.Service informationFactory Service Manuals for the Saab 9-3
and 9-5 car lines can be ordered through the
dealer. These are comprehensive manuals
on CD rom, geared to use by professional
technicians.
Consult your Saab dealer for prices for your
model.
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237 Technical data
Curb weight
(i.e. with full fuel tank, full washer fluid res-
ervoir, standard tools and spare wheel) _3174–3461 lbs.
(1440–1570 kg)
Gross vehicle weight (GVW) ___________ 4343–4453 lbs.
(1970–2020 kg)
Maximum axle load:
Front ____________________________ 248 lbs. (1125 kg)
Rear ____________________________ 2226 lbs. (1010 kg)
Weight distribution:
Curb weight + driver (154 lbs. (70 kg)),
front/rear _________________________ approx. 60/40 %
GVW, front/rear ____________________ approx. 50/50 %
Maximum roof load _________________ 220 lbs. (100 kg)
Maximun load in trunk ______________ 175 lbs. (80 kg)
WARNING
 The GVW and maximum axle loads must not be exceeded.
Note that if some accessories (e.g. towbar, CD changer) are
fitted, the available load capacity is reduced by the weight of
these.
 When carrying a load in the trunk, make sure that it is lashed
down securely, particularly when part or all of the rear seat is
folded down.
Trailer:
Trailer with brakes ___________________ Max. 3500 lbs.
(1588 kg)
Trailer without brakes ________________ Max. 1000 lbs.
(450 kg)
Recommended towball load ___________ 110–165 lbs.
(50–75 kg)
Maximum theoretical towing speed, trailer
with brakes _______________________ 60 mph (100 km/h)
When towing a trailer, increase the pressure
of the rear tires by 0.2 bar (3 psi).
The above speed and weight restrictions are those specified by
Saab Automobile AB.
Note that national restrictions may apply to trailer speeds and
weights (see page 157).
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242 Technical dataSuspension
SteeringBrake systemSpring type, front and rear_____________ Coil springs
Maximum deflection of springs:
Front ____________________________ 7.0'' (178 mm)
Rear ____________________________ 8.3'' (212 mm)
Dampers, front and rear ______________ Gas-filled dampers
Steering___________________________ Power-assisted
steering gear of
rack-pinion type and
telescopic jointed
steering column
Number of turns, lock to lock ___________ 3.0
Oil type ___________________________ Power steering fluid
CHF 11SFoot brake (ABS) ___________________ Hydraulic disc
brakes with vacuum
servo unit. Diago-
nally split circuits;
ventilated discs on
front wheels (some
variants also have
ventilated rear
discs). EBD function
(see page 142).
Handbrake ________________________ Acts on rear wheels
Brake fluid _________________________ To DOT 4.
Do not use DOT 5.
Disc diameter, 2.0t:
Front ____________________________ 11.22 in. (285 mm)
Rear ____________________________ 10.94 in. (278 mm)
Total friction area of brake pads:
Front ____________________________ 9.30 in.² (60 cm²)
Rear ____________________________ 4.96 in.² (32 cm²)
Disc diameter, 2.0 Turbo:
Front ____________________________ 11.89 in. (302 mm)
Rear ____________________________ 11.57 in. (294 mm)
Total friction area of brake pads:
Front ____________________________ 9.30 in.² (60 cm²)
Rear ____________________________ 4.96 in.² (32 cm²)
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249 Technical data
Warning and indications that can be
shown on the SIDSymbol Text
Antilock brake malfunction.
Contact Saab dealer.
Brake malfunction.
Make a safe stop.
Contact Saab dealer.
Brake fluid level low.
Make a safe stop.
Contact Saab dealer.
Release park brake.
Oil pressure low.
Make a safe stop.
Turn off engine.
Low engine oil level.
Fill oil now.
Engine malfunction.
Contact Saab dealer.
Reduced engine power.
Contact Saab dealer.
Coolant level low.
Refill.
Hot engine.
Make a safe stop.
Run engine on idle.
Airbag malfunction.
Contact Saab dealer.
Use your seatbelt.
Gearbox malfunction.
Limited performance.
Contact Saab dealer.
Gearbox too hot.
Make a safe stop.
Open hood to cool down.
Battery not charging.
Make a safe stop.
Contact Saab dealer.
A/C off due to high engine
temperature.
Headlight levelling
malfunction.
Contact Saab dealer.
Tap brakes lightly before
using cruise control.
Traction control failure.
Contact Saab dealer.
Stability control failure.
Contact Saab dealer.
Washer fluid level low.
Refill.
Key not accepted.
Contact Saab dealer.
Remote control battery low.
Replace battery.
X: standard key
Y: va l e t key
Key No: Z
Lock system failure.
Contact Saab dealer.
Steering lock malfunc.
Make a safe stop.
Contact Saab dealer.
Steering wheel locked.
Pull out key, turn steering
wheel. Try again.
Immobilizer failure.
Try starting again.
Contact Saab dealer.
Theft protection failure.
Contact Saab dealer.
Alarm has been triggered
since being armed.
Tighten fuel filler cap.
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