2003 PORSCHE 911 CARRERA service

EmissionControl
System
Intheinterestofclean
air
Pollutionofourenvironmenthasbecomeaprob-
lemthatisofincreasingconcerntoallofus.We
urgeyoutojoinusinoureffortsforcleanerair
incontrollingthepollutantsemittedfromthe
automobile.
Porschehasdevelopedanemissioncontrolsys-
temthatcontrolsorreducesthosepartsofthe
emissionthatcanbeharmfultoourenviron-
ment.YourPorscheisequippedwithsuchasys-
tem.
PorschewarrantstheEmissionControlSystem
inyournewcarunderthetermsandconditions
setforthintheWarrantyBooklet.
You,astheownerofthevehicle,havethe
responsibilitytoprovideregularmaintenance
serviceforthevehicleandtokeeparecordof
allmaintenanceworkperformed.Tofacilitate
recordkeeping,havetheserviceperformedby
authorizedPorschedealers.TheyhavePorsche
trainedtechniciansandspecialtoolstoprovide
fastandefficientservice.

Toassure
efficientoperationofthe
EmissionControlSystem:
I>Haveyourvehiclemaintainedproperlyandin
accordancewiththerecommendationsde-
scribedinyourMaintenanceBooklet.
Lackofpropermaintenance,aswellasim-
properuseofthevehicle,willimpairthefunc-
tionoftheemissioncontrolsystemandcould
leadtodamage.
I>Donotalterorremoveanycomponentofthe
emissioncontrolsystem.
I>Donotalterorremoveanydevice,suchas
heatshields,switches,ignitionwires,valves,
etc.,whicharedesignedtoprotectyourvehi-
cle'semissioncontrolsystem.
Inadditiontoseriousenginedamage,thiscan
resultinafireifexcessrawfuelreachesthe
exhaustsystem.
I>Donotcontinuetooperateyourvehicleifyou
detectenginemisfireorotherunusualopera-
tingconditions.
Parking

/!\Warning!
Dangeroffire.

I>Donotparkoroperatethevehicleinareas
wherethehotexhaustsystemmaycomein
contactwithdrygrass,brush,fuelspillor
otherflammablematerial.
I>Ifyourcarcatchesonfireforanyreason,call
thefiredepartment.
Donotendangeryourlifebyattemptingto
putoutthefire.
Undercoating

/!\Warning!
Dangeroffireandseriouspersonalin-
juries.

I>Donotapplyadditionalundercoatingorrust-
proofingonorneartheexhaustmanifold,ex-
haustpipes,catalyticconvertersorheat
shields.Duringdrivingthesubstanceusedfor
undercoatingcouldoverheatandignite.
I>I>I>
Maintenance,CarCare
179

AirFilter
Adirtyairfilternotonlyreducesengineperfor-
mance,butcanleadtoprematureenginewear.
Regularfilterreplacementispartoftheroutine
maintenanceservice.
t>Industyconditions,checkthefilterelement
morefrequentlyandreplaceifnecessary.
ParticleFilter
Thefreshairpassingthroughtheparticlefilter
intothepassengercompartmentisvirtuallyfree
ofdustandpollen.
t>Iftheoutsideairispollutedbyexhaustfumes,
pressthecirculating-airbutton.
Adirtyfiltercanbethecauseofreducedair
flow:
t>Havefilterreplacedbyyourauthorized
Porschedealer.
Regularfilterreplacementispartoftheroutine
maintenanceservice.
AutomaticTransmissionFluid
Thetorqueconverterandthetransmissionare
lubricatedwithAutomaticTransmissionFluid
(ATF).Thefinaldriverequirestransmissionoil.
See"Capacities".
Donottowthecarorruntheenginewithout
ATFinthetransmission.Theautomatictrans-
missionmaybedamagedbyevenatinyspeck
ofdirt,onlyacleanfunnelorspoutmustbe
usedwhenaddingATF.
TheATFandtransmissionoilhastobechecked
andchangedattheintervalslistedinyourMain-
tenanceSchedule.
WerecommendthatyouhavetheATFandtrans-
missionoilchangedatyourPorschedealer,who
hastherequiredlubricantsandthenecessary
fillingequipment.
Ifyoususpectanoilleakinthetransmission,
haveyourauthorizedPorschedealercheckit
outimmediately.
ManualTransmissionOil
Thetransmissionoilhastobecheckedand
changedattheintervalslistedinyourMainten-
anceSchedule.See"Capacities".
Werecommendthatyouhavethetransmission
oilchangedatyourPorschedealer,whohasthe
requiredlubricantsandthenecessaryfilling
equipment.
Ifyoususpectanoilleakinthetransmission,
haveyourauthorizedPorschedealercheckit
outimmediately.
Maintenance,CarCare
183

PracticalTips,EmergencyService
Cautions196
Tires,wheels197-204
Jack,tools204
Liftingthevehicle205
Sparewheel206,207
Spacerrings,wheelbolts207,208
Changingwheels209-211
Electricalsystem,fuses,relays212-214
Battery215-219
Emergencystarting
withjumpercables220,221
Lights,replacingbulbs222-235
Adjustingheadlights236,237
Towing238,239
PracticalTips,EmergencyService
195

ExerciseExtremeCautionwhen
WorkingonyourVehicle

/!\Warning!
Ignoring
the
followinginstructionsmay
causeseriouspersonalinjury.

[>
Theenginecompartmentofanymotorvehicle
isapotentiallyhazardousarea.Ifyouarenot
fullyfamiliarwithproperrepairprocedures,do
notattempttheadjustmentsdescribedonthe
followingpages.
Thiscautionappliestotheentirevehicle.
[>Onlyworkonyourvehicleoutdoorsorina
wellventilatedarea.
[>Ensurethattherearenoopenflamesinthe
areaofyourvehicleatanytimewhenfuel
fumesmightbepresent.Beespeciallycau-
tiousofsuchdevicessuchashotwater
heaterswhichigniteaflameintermittently.
[>Beforeworkingonanypartintheenginecom-
partment,turntheengineoffandletitcool
downsufficiently.Hotenginecompartment
componentscanburnskinoncontact.
[>Bealertandcautiousaroundengineatall
timeswhiletheengineisrunning.
Ifworkhastobeperformedwiththeengine
running,alwayssettheparkingbrake,and
makesuretheshiftleverisinneutralorthe
selectorleverisinposition"P"or"N".
196PracticalTips,EmergencyService
[>
Inparticular,beverycarefultoensurethat
itemsofclothing(ties,shirt,sleevesetc.),
jewelry,longhair,handorfingerscannotget
caughtintheengine-compartmentblower,
fan,beltsorothermovingparts.
Theradiatorandradiatorfansareinthefront
ofthecar.
Thefanscanstartorcontinuerunningasa
functionoftemperature,evenwiththeengine
switchedoff.
Carryoutworkintheseareasonlywiththe
engineoffandexerciseextremecaution.
[>
YourPorscheisequippedwithanelectronic
ignitionsystem.Whentheignitionison,high
voltageispresentinallwiresconnectedwith
theignitionsystem;therefore,exerciseex-
tremecautionwhenworkingonanypartof
theenginewhiletheignitionisonortheen-
gineisrunning.
[>Alwayssupportyourcarwithsafetystandsif
itisnecessarytoworkunderthecar.The
jacksuppliedwiththecarisnotadequatefor
thispurpose.
[>Whenworkingunderthecarwithoutsafety
standsbutwiththewheelsontheground,
makesurethecarisonlevelground,the
wheelsareblocked,andthattheenginecan-
notbestarted.
Removetheignitionkey.
[>
Donotsmokeorallowanopenflamearound
thebatteryorfuel.
Keepafireextinguisherinclosereach.
[>Incompleteorimproperservicingmaycause
problemsintheoperationofthecar.Ifin
doubtaboutanyservicing,haveitdoneby
yourauthorizedPorschedealer.
Impropermaintenanceduringthewarranty
periodmayaffectyourPorschewarranty
coverage.
[>Suppliesoffluids,e.g.engineoil,brakefluid
orcoolant,arehazardoustoyourhealth.
Keepthesefluidsoutofchildren'sreachand
disposeoftheminaccordancewiththeap-
propriateregulations.
[>Somecountriesrequireadditionaltoolsand
specialsparepartstobecarried.
Pleasemakeenquiriesbeforedrivingabroad.

TiresIWheels
Theoriginalequipmenttiresandwheelrimson
yourPorschecomplywithallapplicableFederal
MotorVehicleSafetyStandards.
Foryoursafetyrememberthefollowing:
-Wheelrimsandwheelboltsarematchedtofit
yourPorsche.
-Ifyouintendtouseotherthanoriginalequip-
mentwheels,besurethattheyconformto
Porschespecificationsforyourmodel.
Onlytireswiththesamemakeandwiththe
samespecificationcode(e.g."NO","Nl"...J
canbemounted.
-Theuseofwheelrimsandwheelboltsthatdo
notmeetspecificationsoftheoriginalfactory
installedequipmentwillaffectthesafeoper-
ationofyourvehicle.
-Beforeyouplanonexchangingwheels,or
snowtiresalreadymountedonthewheel
rims,consultyourauthorizedPorschedealer.
Yourdealerhasthetechnicalinformation
necessarytoadviseyouwhichwheelrimsand
wheelboltsarecompatiblewiththeoriginal
factoryinstallations.
/!\Warning!
Riskoflossofcontrolandseriouspersonal
injury.
t>Ifwhiledriving,yourvehicleexperiencesa
suddenvibrationorridedisturbance,and/or
yoususpectthatpossibledamagetoyour
tiresorvehiclehasoccurred,youshouldim-
mediatelyreduceyourspeedwithoutex-
cessiveuseofthebrakes.
t>Stopthevehicleassoonaspossible,andin-
spectthetires.
Ifyoucannotdeterminethecauseforthedis-
turbance,haveyourvehicletowedtothe
nearestPorscheortiredealertohaveyour
vehicleortire(s)inspected.
t>Continuingtooperatethevehiclewithoutcor-
rectioncouldresultinalossofcontroland
seriouspersonalinjury.
t>t>t>
PracticalTips,EmergencyService
197

UniformTireQualityGrading
Qualitygradescanbefoundwhereapplicableon
thetiresidewallbetweentreadshoulderand
maximumsectionwidth.
198PracticalTips,EmergencyService
Example
AllpassengercartiresmustconformtoFederal
SafetyRequirementsinadditiontothesegrades.
Treadwear
Thetreadweargradeisacomparativerating
basedonthewearrateofthetirewhentested
undercontrolledconditionsonaspecificgovern-
menttestcourse.
Forexample,atiregraded150wouldwearone
andahalf(1-112)timesaswellonthegovern-
mentcourseasatiregraded100.
Therelativeperformanceoftiresdependsupon
theactualconditionsoftheiruse,however,and
maydepartsignificantlyfromthenormdueto
variationsindrivinghabits,servicepracticesand
differencesinroadcharacteristicsandclimate.
TractionAA,A,B,C
Thetractiongrades,fromhighesttolowest,are
AA,A,B,andCandtheyrepresentthetire's
abilitytostoponwetpavementasmeasured
undercontrolledconditionsonspecifiedgovern-
menttestsurfacesofasphaltandconcrete.
AtiremarkedCmayhavepoortractionperfor-
mance.
/?\.Warning!
Thetractiongradeassignedtothisisbasedon
braking(straight-ahead)tractiontestsanddoes
notincludecornering(turned)traction,accelera-
tion,hydroplaningorpeaktractioncharac-
teristics.

Temperature
A,B,C
ThetemperaturegradesareA(thehighest),B
andC,representingthetire'sresistancetothe
generationofheatanditsabilitytodissipate
heatwhentestedundercontrolledconditionson
aspecifiedindoorlaboratorytestwheel.
Sustainedhightemperaturescancausethema-
terialofthetiretodegenerateandreducetire
life,andexcessivetemperaturecanleadtosud-
dentirefailure.
ThegradeCcorrespondstoalevelofperfor-
mancewhichallpassengercartiresmustmeet
undertheFederalMotorVehicleSafetyStandard
No.109.
GradesBandArepresenthigherlevelsofper-
formanceonthelaboratorytestwheelthanthe
minimumrequiredbylaw.
A
Warning!
Thetemperaturegradeforthistireisestab-
lishedforatirethatisproperlyinflatedandnot
overloaded.
Excessivespeed,underinflation,orexcessive
loading,eitherseparatelyorincombination,can
causeheatbuildupandpossibletirefailure.
Tirepressures
A
Warning!
Incorrecttirepressurecausesincreased
tirewearandadverselyaffectsroadhand-
ling.
I>Alwaysuseanaccuratetirepressuregauge
whencheckinginflationpressures.
I>Donotexceedthemaximumtirepressure
listedonthetiresidewall.(Alsoreferto"Tech-
nicaldata").
I>Coldtireinflationpressuremeans:alltires
mustbecold,ambienttemperaturemaximum

68°F
(20°C),whenadjustingtheinflation
pressure.
Avoidsunlightstrikingthetiresbefore
measuringcoldpressures,sincethepress-
ureswouldrisefromtemperatureinfluence.
I>Valvecapsprotectthevalvefromdustand
dirt,andthusfromleakage.
Alwaysscrewcapstightlydown.
Replacemissingcapsimmediately.
I>Forsafetyreasons,don'tusetireinflating
bottles.

Tiretraction

A
Warning!
Whendrivingonwetorslushyroads,a
wedgeofwatermaybuild
up
betweenthe
tiresandtheroad.Thisphenomenonis
knownas"hydroplane"andmaycausepar-
tialorcompletelossoftraction,vehicle
controlorstoppingability.
I>Reducespeedonwetsurfacetopreventthis.

Tirelife

Tirelifedependsonvariousfactors,i.e.,road
surfaces,trafficandweatherconditions,driving
habits,typeoftiresandtirecare.
I>Inspectyourtiresforwearanddamagebe-
foredrivingoff.Ifyounoticeunevenorsub-
stantialwear,wheelsmightneedalignmentor
tiresshouldbebalancedorreplaced.
I>I>I>
PracticalTips,EmergencyService
199

Tire
wear
TheoriginalequipmenttiresonyourPorsche
havebuilt-intirewearindicators.Theyare
moldedintothebottomofthetreadgrooves
andwillappearasapproximately1/2in(12mm)
bandswhenthetiretreaddepthisdownto
1/16ofanin(1.6mm).
Whentheindicatorsappearintwoormoread-
jacentgrooves,itistimetoreplacethetires.
Werecommend,however,thatyoudonotlet
thetiresweardowntothisextent.
Worntirescannotgriptheroadsurfaceproperly
andareevenlesseffectiveonwetroads.
IntheUnitedStates,statelawsmaygovernthe
minimumtreaddepthpermissible.Followall
suchlaws.
200PracticalTips,EmergencyService
/!\Warning!
Drivingonworntirescanresultinlossof
controlofthevehicleandcouldcause
severepersonalinjuries.
~Donotdrivewithworntiresortiresshowing
cutsorbruisesastheymayleadtosudden
deflationandlossofcontrolwhichcould
causeseverepersonalinjury.
~Specializedhighperformancetiresonhigh
performancesportscarsexhibitmorewear
thanthoseonafamilysedan,orevenahigh
performancesedan.
Therefore,itisimportanttocheckyourtire
pressureandconditionatleasteverytwo
weeks.
Ifyounoticethattiresarewearingunevenly,
consultyourPorschedealer.
Unevenwearmaynotalwaysbeduetoim-
properwheelalignment.Itcanbetheresultof
individualdrivinghabitssuchascorneringat
highspeeds.Ifthetirepressureisnotchecked
andadjustedregularly,abnormaltirewearcan
alsooccur.
Tirecare
~Avoiddamagingtiresandwheelrims.
~Ifyoumustdriveoveracurborotherob-
stacle,driveslowlyandatanobtuseangle.
~Checktiresforunevenwearanddamagebe-
foredrivingoff.
~Removeimbeddedmaterial.
~Replacewornordamagedtiresimmediately.
~Keepoil,fuel,brakefluid,etc.awayfrom
tires.
~Replacemissingvalvestemcaps.
~Keeptiresinflatedcorrectly.