2003 Peugeot Expert power steering

CHECKS*57IV-1
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Air filter Follow the recommenda- tions in the maintenanceguide.
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Coolant The level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
B
Max Min
* According to model or country

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CHECKS*59IV-2
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Priming pump Refer to the section
Ç Diesel
injection equipment È.
CoolantThe level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
A
Air filter Follow the recommendations in the maintenance guide.
B
Max Min
* According to model or country

22-04-2003
CHECKS*61IV-2
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Air filter Follow the recommenda- tions in the maintenanceguide. Coolant The level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
B
Max Min
* According to model or country

LEVELSIV-5
64
Beware: When working under the bonnet, the cooling fan could operate if the engi-
ne is hot (even when switched off).
Power steering oil Check the level with the engine
switched off. The level should be between the maximum
and minimum marks on
the reservoir. Never run the engine without oil in the pump reservoir; the pump willbe severely damaged and couldseize. Oil quality: see Ç Lubricants and
fluids È.
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Engine oil Check with the vehicle on level
ground, and the engine off for atleast 10 minutes.
Take out the oil dipstick.The level must be between the MAX and MIN marks on the dips-
tick. Adding engine oil Remove the dipstick before topping up. Check the level after filling.It must not exceed the maximum mark. The oil level should be topped up between services (up to 0.5 l every600 miles). Screw on the cap before shutting the bonnet. Oil quality:
see Ç Lubricants and
fluids È.

STEERING LOCK - IGNITION - STARTER41II-1
WARNING
NEVER REMOVE THE IGNITION KEY BEFORE THE VEHICLE IS COMPLETELY STATIONARY. NEVER ATTEMPT TO MOVE THE VEHICLE BEFORE STARTING THE ENGINE AND WAITING FOR THE HYDRAULIC LOW PRESSURE WAR-
NING LAMP TO GO OUT. IF THE ENGINE IS NOT RUNNING, THE STEERING
WILL NOT HAVE POWER ASSISTANCE AND THERE MAY BE NO RESERVE OF PRESSURE AVAILABLE TO OPERATE THE FOOTBRAKE. THERE IS ALSO ARISK OF THE STEERING LOCK ENGAGING AND THE SAFETY FEATURES NOT OPERATING IF THE IGNITION IS NOT SWITCHED ON. ONLY IN AN
EMERGENCY SITUATION SHOULD YOU ATTEMPT TO MOVE A VEHICLE
WITHOUT STARTING THE ENGINE. TAKE ALL THE NECESSARY SAFETY
PRECAUTIONS AND BE PREPARED TO USE THE PARKING BRAKE TO STOP THE VEHICLE.
When parking, remove the ignition key and turn the steering wheel until the steering column locking peg engages.
Steering lock
S With the key removed and the steering lock peg engaged, the steering column is locked; the lock peg will engage in
a number of positions of the steering wheel. The key can only be removed in position S.
A The steering is unlocked - to enable the key to be turned to position A, it may be necessary to turn the steering slightly.
M Running position.
D Starting position.
For starting and stopping the engine, see Ç Starting È.
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TOWING - LIFTINGV- 6
90
BEWARE
If the engine is not running,
the steering and braking systems will not be power-assisted.
Towing with the front or rear wheels lifted Use special towing equipment with a rigid bar and straps.Attach the hooks to each of the suspension arms.
Take the necessary precautions to protect the bumper and the front or rear of the vehicle.
NEVER TOW THE VEHICLE WITH THE FRONT OR REAR ENDS LIFTED AND THE WHEELS HANGING FREE.
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Towing with all wheels on the ground
Towing rings are situated at the front and rear of the vehicle.
To prevent the steering from loc- king, the ignition key must be inposition "A". Use a bar with hooks to attach to the rings. Advice In exceptional circumstances, it is permitted to tow the vehicle
at low
speed over a short distance (in
accordance with the local legisla-tion in force). In all other cases, the vehicle must be transported by a trans-
porter.

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RECOMMENDATIONS FORAPPROVED LUBRICANTSVI-8
108
The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depen-ding on the temperatures at whichthe oils are to be used. It is also possible to use synthetic oils of 'superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJquality (for petrol engines), orCD/CF quality (for diesel engines)may be used by following the'Arduous Conditions' maintenanceschedule which specifies shorterintervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to main-tain driving pleasure and to minimi-se the maintenance cost of yourvehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ESSENTIAL ESSENTIAL
Manual gearbox ESSO GEAR OIL BVTOTAL TRANSMISSION BV75W-80 PR 9736.41 75W-80
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Other approved products
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
ESSENTIAL Protection to minus 35 ¡C