2003 Peugeot Boxer maintenance

05-05-2003
Zero re-set Your PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: ☞ Switch off the ignition,
☞ Press and hold the trip recorder re-set button,
☞ Switch on the ignition.
The distance remaining to the nextservice flashes. ☞ Press and hold the trip distance recorder zero reset button untilthe display indicates " =0" and the
service spanner disappears.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR
AND A CHECK OF
CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. ¥ The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000km) or every 2 years;
¥ The coolant is to be replaced every 72,000/80,000 miles (120 000 km) or
every 5 years;
¥ The passenger compartment filter must be checked at each service
by a PEUGEOT dealer (services and intermediate visits) or more often,
depending on the environment (dust, pollution, etc.);
¥ Replacement of the timing belt: contact a PEUGEOT dealer.
¥ Air bags and pretensioning parts on seat belts must be checked every
10 years .
¥ The check on tyre pressuresmust be carried out cold at least once a month.
PEUGEOT SERVICING 19

05-05-2003
MILES (KM) 20 000 (30 000) 40 000 (60 000) 60 000 (90 000)
THE SERVICE LEVELS Each vehicle has its own servicing cycle, based upon the engine type.
This cycle consists of alternating 3 types of service, A, B and C, intermediate visits and a few additional operations specific to your vehicle; these correspond to key stages in the life of your vehicle. At your first and each subsequent service, your dealer will advise you of the type and content of the next service due.
PEUGEOT SERVICING
20
MAINTENANCE CYCLE FOR YOUR BOXER PETROL ENGINE
Service every 2 years or 20 000 miles (30 000 km) maximum
1st service at 6 000 miles (10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
The services are to be carried out with at least synthetically based oil.
Synthetic oil (5W40) orFuel economy oil (5W30) may also be used.
Arduous conditions of use (see corresponding section).
* Whichever comes first.
Intermediate visit included in the fixed interval services.
80 000 (120 000) 100 000 (150 000) 120 000 (180 000) 140 000 (210 000) 160 000 (240 000)

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PEUGEOT SERVICING21
MAINTENANCE CYCLE FOR YOUR BOXER PETROL/LPG OR UNG ENGINE
Service every 2 years or 20 000 miles (30 000 km) maximum + LPG/UNG checks every 10 000 miles
(15 000 km) or every year.
LPG/UNG checks: - union sealing check.- LPG/UNG autodiagostic memories check.- adjustment of the pressure relief valve pressures. The services are to be carried out with at least synthetically based oil.
Synthetic oil (5W40) orFuel economy oil (5W30) may also be used.
Arduous conditions of use (see corresponding section).
* Whichever comes first.
Intermediate visit included in the fixed interval services + LPG/UNG checks.
MILES (KM) 20 000 (30 000) 40 000 (60 000) 60 000 (90 000)
1st service at 6 000 miles (10 000 km)
or 6 months*.
This is necessary in order to benefit from the warranty.
80 000 (120 000) 100 000 (150 000) 120 000 (180 000) 140 000 (210 000) 160 000 (240 000)
+ LPG/UNG checks + LPG/UNG checks
+ LPG/UNG solenoid valve filter replacement + LPG/UNG checks
+ LPG/UNG checks
+ LPG/UNG solenoid valve filter replacement + LPG/UNG checks
+ LPG/UNG checks
+ LPG/UNG solenoid valve filter replacement + LPG/UNG checks
+ LPG/UNG checks
+ LPG/UNG solenoid valve filter replacement

05-05-2003
PEUGEOT SERVICING
22
MAINTENANCE CYCLE FOR YOUR BOXER TURBO DIESEL HDI 2.0/2.2 LITRE ENGINE
Service every 2 years or 12 000 miles (20 000 km) maximum
Arduous conditions of use (see corresponding section)
* Whichever comes first.
Intermediate visit included in the fixed interval services.
MILES (KM)
12 000 (20 000) 24 000 (40 000) 36 000 (60 000) 48 000 (80 000) 60 000 (100 000)
First service at
6 000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit from the warranty
72 000 (120 000) 84 000 (140 000) 96 000 (160 000) 108 000 (180 000) 120 000 (200 000) 132 000 (220 000) 144 000 (240 000)
The services are to be carried out with at least synthetically based oil.
Synthetic oil (5W40) orFuel economy oil (5W30) may also be used.

05-05-2003
PEUGEOT SERVICING23
MAINTENANCE CYCLE FOR YOUR BOXER 2.8 LITRE TURBO DIESEL HDI/TED ENGINE
Service every 2 years or 12 000 miles (20 000 km) maximum
Arduous conditions of use (see corresponding section)
* Whichever comes first.
Intermediate visit included in the fixed interval services.
The services are to be carried out with at least
synthetically based oil.
Synthetic oil (5W40) orFuel economy oil (5W30) may also be used.
MILES (KM) 12 000 (20 000) 24 000 (40 000) 36 000 (60 000) 48 000 (80 000) 60 000 (100 000)
First service at
6 000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit from the warranty
72 000 (120 000) 84 000 (140 000) 96 000 (160 000) 108 000 (180 000) 120 000 (200 000) 132 000 (220 000) 144 000 (240 000)
+ check and adjustment of valve clearances + check and adjustment
of valve clearances

05-05-2003
Recommended lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depen-ding on the temperatures at whichthe oils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qua-lity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the "ArduousConditions" servicing schedule,which specifies shorter intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING27
ONLY ONLY
Manual ESSO Gear Oil BVTO TA L TRANSMISSION BVGearbox 75W80 PR 9736.41 75W80
ONLY
Automatic ATF 4HP20
Gearbox PR 9736.22
Other recommended products
Power steering FLUIDE DA PR 9730.A1
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
ONLYProtection to minus 35C

05-05-2003
YOUR BOXER IN DETAIL97
Cancelling a programme
To
clear a programmed start-up time,
press button 6briefly.
The screen lighting switches off and the preselection number "B"
disappears. Recalling a programme Press button 6several times until the
required preselection number "B"
appears. Note: after ten seconds, the time
disappears but remains programmed while the screen lighting and the preselection number "B"remain. MAINTENANCE
At least once a year, before winter, have the programmable heating sys-
tem checked by a PEUGEOT dealer. Maintenance and repairs should only
be carried by a PEUGEOT dealer.
Use genuine replacement parts only.
The programmable hea- ting system is fitted with athermal safety devicewhich cuts off combustion
in the event of over-
heating due to a lack of coolant. Inthis case, top up the coolant andpress the programme selectionbutton before switching the heating on again. In the case of a coolant leak,
contact a PEUGEOT dealer. To avoid the inhaling of poisonous
fumes and asphyxiation, the programmable heating must notbe used in an enclosed area, evenfor short periods (areas not fittedwith an exhaust gas extractionsystem). Always switch off the program- mable heating when filling withfuel to avoid any risk of fire orexplosion. The programmable heating system is supplied from the vehicle's fuel tank. Before use,ensure that the quantity of fuelremaining is sufficient.

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W: snow programme.
P ark: to immobilise the vehicle or start the engine ,
with the handbrake on or off.
R everse: to reverse(select this function with the
vehicle stationary, engine at idle). N eutral: to start the engine and to park, with the
handbrake on.
Note: if function N is engaged inadvertently while dri-
ving, allow the engine to return to idle before engaging function Dto accelerate.
D rive: for drivingin automatic mode.
M anual: for drivingin manual mode.
YOUR BOXER IN DETAIL
122
Moving off
With the engine running, to move off from position P:
☞ it is essential to press the
brake pedal to exit position P,
☞ select function R, D or M, then
gradually release the pressureon the brake pedal; the vehicle
moves off immediately.
Y ou can also move off from position N:
☞ release the handbrake, with yourfoot on the brake
☞ select function R, D or M, then
gradually release the pressureon the brake pedal; the vehicle
moves off immediately.
W ARNING
When the engine is at idle, brakesnot applied, if function R, D or Mis
selected the vehicle moves evenwithout the accelerator being pres-sed. For this reason, do not leave chil- dren unsupervised inside thevehicle, with the engine running. When maintenance operations need to be carried out with the engine run-ning, apply the handbrake and selectposition P.
"PORSCHE TIPTRONIC SYSTEM" AUTOMATIC GEARBOX The four speed automaticgearbox offers a choice between the comfort of inte-
gral automatic operation , enhanced by a snowprogramme, or the pleasure of
manual gear changing .
Gear selection gate ☞ Move the lever in the gate to select a function. Once the function is selected, the corresponding indicator light appears on
the instrument panel display.