2003 Peugeot 406 oil

17-02-2003
PEUGEOT SERVICING
Your vehicle benefits from extended service intervals.
¥ For petrol engines: every 20,000 miles (30 000 km) or every two years.
¥ For direct injection diesel engines: every 12,000 miles (20 000 km) or every two years. The extension of the service intervals means that the engine oil level must be checked regularly: topping up of the oil between oil changes is normal. It is for this reason that the PEUGEOT network invites you to an intermediate visit between regular services.
The date of this service is not shown by the service indicator. It is to be carried out at least every 10,000 miles
(15 000 km) for petrol engines and every 6,000 miles (10 000 km) for direct injection diesel engines.
A PEUGEOT dealer will carry out a quick check, and will top up the levels if necessary (oil, coolant, screenwash up to2 litres). If the oil level is too low there is a risk of serious damage to the engine: check the engine oil level at least every 2,000 miles (3 000 km) or 3,000 miles (5 000 km), depending on the conditions of use. The extended service intervals have been made possible by technical modifications to the vehicles and lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS WHICH ARE APPROVED AND RECOMMENDED BY THE
MANUFACTURER.
MAINTENANCE OF YOUR 406
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SERVICE LEVELS Each vehicle has its own servicing cycle, based upon the engine type.
The servicing cycle consists of alternating 2 types of service A and C, intermediate visits, and a few additional operations depending on your vehicle; these correspond to key stages in the life of your 406. Level B service is designed for less recent vehicles.When the first service is carried out and at each subsequent service, your dealer will advise you of the type and content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol engine. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,000 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first. 80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)

17-02-2003
MAINTENANCE OF YOUR 406 21
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)

17-02-2003
MAINTENANCE OF YOUR 406
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Automatic gearbox oil every 2 years or 36,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning: only use 5W40 oil for 2.2 litre HDI engines. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
+ maintenance of particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first. MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,000 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)

17-02-2003
PETROL/LPG TWIN FUEL VERSION171
Replacement of the
timing belt: consult a PEUGEOT dealer.
Replacement of the solenoid valve filter every 40,000 miles (60 000 km) or 2 years.
Replacement of the brake fluidevery 2 years or every 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil. Fuel Ecomony Oil or
synthetic oil may also be used. Intermediate top-up visit incorporated in the fixedservices.
MILES (km) 10,000 (15 000)/90,000 (135 000) 20,000 (30 000)/100,000 (150 000) 30,000 (45 000)/110,000 (165 000) 40,000 (60 000)/120,000 (180 000)
50,000 (75 000)/130,000 (195 000) 60,000 (90 000)/140,000 (210 000) 70,000 (105 000)/150,000 (225 000) 80,000 (120 000)/160 (240 000)
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL/LPG
Service every 20,000 miles (30 000 km) or 2 years + LPG checks every 10,000 miles (15 000 km) or every year.
First service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit from the warranty.
+ LPG checks+ Replacement of the solenoid valve filter
+ LPG checks+ Replacement of the solenoid valve filter
* Whichever comes first. + LPG checks
+ LPG checks
+ LPG checks
+ LPG checks + LPG checks
+ LPG checks

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MAINTENANCE OF YOUR 406 23

All driving conditions. oArduous conditions. * According to destination.
A AND C SERVICES AND THE INTERMEDIATE VISIT
- Oil filter.- Fuel filter (Petrol only).- Fuel filter element (Diesel only).- Air filter element.- Spark plugs (Petrol only).HPI
- Operation of lights and indicators.- Condition of glass, headlamp & light lenses and mirrors.- Horn.- Windscreen washer jets.- Condition of wiper blades.- Condition and tension of the ancillary drive belts.- Handbrake.- Condition of hydraulic circuits (hoses and covers.- Condition of rubber boots and gaiters.- Brake pads. o- Play in hubs, link rods, ball joints, flexible mountings.- Shock absorbers.- Rear drum brake lining wear.- Condition and pressure of tyres (including spare wheel).- Emission control check (Petrol only).- Smoke opacity (Diesel only).- Passenger compartment filter (according to specification).o- Visual check of the whole vehicle.
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
- Courtesy vehicle.
SERVICE*
Level
Operation Description of OperationFirst ServiceA C Intermediate- Engine oil.- Bleed fuel filter (Diesel only).
- Engine oil (check + top-up).- Gearbox level (check + top-up).- Battery level (check + top-up) if cap is removable.- Front/rear screen wash level (check + top-up).- Coolant level (check + top-up).- Brake fluid level (check + top-up).- Power steering fluid level (check + top-up, according to specification).

17-02-2003
TRADE NAMES OF RECOMMENDED LUBRICANTS IN EUROPE(1)
PETROL
PETROL
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(1) Minimum quality standard: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD -
ACEA = Association des Constructeurs EuropŽens Automobiles (Association of European Automobile Manufacturers) -
API= American Petroleum Institute
If oil is used which does not conform to the ACEA A3-B3 standards, this requires the "Arduous Conditions" servicing schedule to be followed, which involves shorter intervals between services.
Use only 5W40 synthetic oil for the HDI Turbo Diesel engines with particulate emissions filter. *Fuel economy oil cannot be used for the 2.2 litre 16V petrol engineand the Turbo Diesel HDI engine with particle filter.
DIESEL DIESEL

17-02-2003
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MAINTENANCE OF YOUR 406
Recommendations for recommended lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use synthetic oils of 'superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qual-ity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the 'Arduous Con-ditions' servicing schedule, whichspecifies shorter service intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV 75W80 PR 9736.41 75W80
ONLY
Automatic Gearbox ATF 4HP20-AL4 PR 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730.A1*
Brake circuit PEUGEOT DOT4Cooling circuit
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other recommended products