2003 Peugeot 406 service

17-02-2003
PETROL/LPG TWIN FUEL VERSION171
Replacement of the
timing belt: consult a PEUGEOT dealer.
Replacement of the solenoid valve filter every 40,000 miles (60 000 km) or 2 years.
Replacement of the brake fluidevery 2 years or every 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil. Fuel Ecomony Oil or
synthetic oil may also be used. Intermediate top-up visit incorporated in the fixedservices.
MILES (km) 10,000 (15 000)/90,000 (135 000) 20,000 (30 000)/100,000 (150 000) 30,000 (45 000)/110,000 (165 000) 40,000 (60 000)/120,000 (180 000)
50,000 (75 000)/130,000 (195 000) 60,000 (90 000)/140,000 (210 000) 70,000 (105 000)/150,000 (225 000) 80,000 (120 000)/160 (240 000)
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL/LPG
Service every 20,000 miles (30 000 km) or 2 years + LPG checks every 10,000 miles (15 000 km) or every year.
First service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit from the warranty.
+ LPG checks+ Replacement of the solenoid valve filter
+ LPG checks+ Replacement of the solenoid valve filter
* Whichever comes first. + LPG checks
+ LPG checks
+ LPG checks
+ LPG checks + LPG checks
+ LPG checks

17-02-2003
MAINTENANCE OF YOUR 406 23

All driving conditions. oArduous conditions. * According to destination.
A AND C SERVICES AND THE INTERMEDIATE VISIT
- Oil filter.- Fuel filter (Petrol only).- Fuel filter element (Diesel only).- Air filter element.- Spark plugs (Petrol only).HPI
- Operation of lights and indicators.- Condition of glass, headlamp & light lenses and mirrors.- Horn.- Windscreen washer jets.- Condition of wiper blades.- Condition and tension of the ancillary drive belts.- Handbrake.- Condition of hydraulic circuits (hoses and covers.- Condition of rubber boots and gaiters.- Brake pads. o- Play in hubs, link rods, ball joints, flexible mountings.- Shock absorbers.- Rear drum brake lining wear.- Condition and pressure of tyres (including spare wheel).- Emission control check (Petrol only).- Smoke opacity (Diesel only).- Passenger compartment filter (according to specification).o- Visual check of the whole vehicle.
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
- Courtesy vehicle.
SERVICE*
Level
Operation Description of OperationFirst ServiceA C Intermediate- Engine oil.- Bleed fuel filter (Diesel only).
- Engine oil (check + top-up).- Gearbox level (check + top-up).- Battery level (check + top-up) if cap is removable.- Front/rear screen wash level (check + top-up).- Coolant level (check + top-up).- Brake fluid level (check + top-up).- Power steering fluid level (check + top-up, according to specification).

17-02-2003
TRADE NAMES OF RECOMMENDED LUBRICANTS IN EUROPE(1)
PETROL
PETROL
24
(1) Minimum quality standard: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD -
ACEA = Association des Constructeurs EuropŽens Automobiles (Association of European Automobile Manufacturers) -
API= American Petroleum Institute
If oil is used which does not conform to the ACEA A3-B3 standards, this requires the "Arduous Conditions" servicing schedule to be followed, which involves shorter intervals between services.
Use only 5W40 synthetic oil for the HDI Turbo Diesel engines with particulate emissions filter. *Fuel economy oil cannot be used for the 2.2 litre 16V petrol engineand the Turbo Diesel HDI engine with particle filter.
DIESEL DIESEL

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25
MAINTENANCE OF YOUR 406
Recommendations for recommended lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use synthetic oils of 'superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qual-ity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the 'Arduous Con-ditions' servicing schedule, whichspecifies shorter service intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV 75W80 PR 9736.41 75W80
ONLY
Automatic Gearbox ATF 4HP20-AL4 PR 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730.A1*
Brake circuit PEUGEOT DOT4Cooling circuit
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other recommended products

17-02-2003
INSTRUMENT PANEL DIALS: PETROL/DIESEL1 - Fuel filler cap warning light.
2 - Door open warning ligt.
3 - Dipped beam headlamps indicator light.
4 - Main beam headlamps indicatorlight.
5 - Rev counter.
6 - Left-hand direction indicator.
7 - Central (STOP) warning light.
8 - Service indicator, oil level and
total distance recorder.
19-Right-hand direction indicator.
10 - Speedometer.
11 - Clogging of the particulate emission filter warning light(Diesel).
12 - Front fog lamps indicator light.
13 - Rear fog lamp indicator light.
14 - Dynamic stability control(ASR/ESP) indicator light(petrol versions only).
15 - Low coolant level warning light.
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16 -
Coolant temperature indicator.
17 - Trip recorder zero reset.
18 - Hand-brake and low brake fluid level warning light.
19 - Seat belt not fastened warning light.
20 - Air bags warning light.
21 - ABS system warning light.
22 - Engine diagnostics warninglight*.
23 - Battery charge warning light.
24 - Diesel engine preheating indicator light.
25 - Passenger air bag disarmingwarning light.
26 - Water in diesel filter warninglight.
27 - Front brake pad wear warninglight.
28 - Engine oil pressure warninglight.
29 - Electronic immobiliser warninglight.
30 - Lighting rheostat.
31 - Fuel gauge.
32 - Low fuel level warning light.
* According to engine.

17-02-2003
1 -Fuel filler cap warning light.
2 - Door open warning light.
3 - Dipped beam headlamps indicator light.
4 - Main beam headlamps indicator light.
5 - Rev. counter.
6 - Left-hand direction indicator.
7 - Central (STOP) warning light.
8 - Low fuel level warning light.
9 - Fuel gauge. 10 -
Service indicator, oil level indicator and total distance
recorder.
11 - Right-hand direction indicator.
12 - Speedometer.
13 - Clogging of the particulateemission filter warning light(Diesel).
14 - Front fog lamps indicator light.
15 - Rear fog lamp indicator light.
16 - Dynamic stability control(ASR/ESP) warning light (petrolversions only). 17 -
Low coolant level warning light.
18 - Coolant temperature indicator.
19 - Trip recorder zero reset button.
20 - Handbrake and low brake fluid level warning light.
21 - Seat belt not fastened warninglight.
22 - Air bags warning light.
23 - ABS system warning light.
24 - Engine diagnostics warninglight*.
25 - Battery charge warning light.
26 - Diesel engine preheating indicator light.
27 - Passenger air bag disarmingwarning light.
28 - Water in diesel filter warninglight.
29 - Front brake pad wear warninglight.
30 - Engine oil pressure warninglight.
31 - Electronic immobiliser warning light.
32 - Lighting rheostat.
33 - Engine oil temperature
indicator.
* According to engine.
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INSTRUMENT PANEL DIALS: PETROL/DIESEL

17-02-2003
YOUR 406 IN DETAIL129
1 -
Fuel filler cap warning light.
2 - Door open warning light.
3 - Dipped beam headlamps indicator light.
4 - Main beam headlamps indicatorlight.
5 - Rev. counter.
6 - Left-hand direction indicator.
7 - Central (STOP) warning light.
8 - Low fuel level warning light.
9 - Fuel gauge. 10 -
Service indicator, oil level
and total distance recorder.
11 - Right-hand direction indicator.
12 - Speedometer.
13 - Clogging of the particulateemission filter warning light(Diesel).
14 - Front fog lamp indicator light.
15 - Rear fog lamp indicator light.
16 - Dynamic stability control(ASR/ESP) indicator light(petrol versions only). 17 -
Low coolant level warning light.
18 - Coolant temperature indicator.
19 - Trip recorder zero reset.
20 - Handbrake and low brake fluid level warning light.
21 - Seat belt not fastened warning light.
22 - Air bags warning light.
23 - ABS system warning light.
24 - Engine diagnostics warninglight*.
25 - Battery charge warning light.
26 - Diesel engine pre-heating
indicator light.
27 - Passenger air bag disarmingwarning light.
28 - Water in diesel filter warning
light.
29 - Front brake pad wear warninglight.
30 - Engine oil pressure warninglight.
31 - Operating programmes.
32 - Gear lever position indicator.
33 - Electronic immobiliser warninglight.
34 - Lighting rheostat.
35 - Engine oil temperature.
* According to engine.
INSTRUMENT PANEL DIALS: AUTOMATIC GEARBOX

17-02-2003
Lighting rheostat
With the lights on, press the button to vary the intensity of the lighting of theinstruments and controls. When thelighting reaches the minimum (ormaximum) setting, release the but-ton then press it again to increase (orreduce) the brightness. As soon as the lighting is of the required brightness, release the button.
Trip recorderzero reset
With the ignition on, press the button. Instrument panel display After switching on the ignition, three functions are shown in succession:
Ð engine oil level indicator,
Ð service indicator,
Ð total distance recorder. Engine oil level When the ignition is switched on, the engine oil level indicator is displayed for approximately five seconds, then the service indicator is displayed for five seconds.
Maximum Use the dipstick to confirm the level on the indicator; a surplus of oil can cause damage to the engine.
Contact a PEUGEOT dealer as soon as possible. Minimum
Check the level with the dipstick and top it up. The indication is only correct if the vehicle has been on stable, level ground, withthe engine stopped, for 10 minutes. No oil It is essential to top up the oil to the correct level, otherwise there is a risk the engine will be damaged.
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