2003 Peugeot 406 brake

17-02-2003
PETROL/LPG TWIN FUEL VERSION171
Replacement of the
timing belt: consult a PEUGEOT dealer.
Replacement of the solenoid valve filter every 40,000 miles (60 000 km) or 2 years.
Replacement of the brake fluidevery 2 years or every 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil. Fuel Ecomony Oil or
synthetic oil may also be used. Intermediate top-up visit incorporated in the fixedservices.
MILES (km) 10,000 (15 000)/90,000 (135 000) 20,000 (30 000)/100,000 (150 000) 30,000 (45 000)/110,000 (165 000) 40,000 (60 000)/120,000 (180 000)
50,000 (75 000)/130,000 (195 000) 60,000 (90 000)/140,000 (210 000) 70,000 (105 000)/150,000 (225 000) 80,000 (120 000)/160 (240 000)
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL/LPG
Service every 20,000 miles (30 000 km) or 2 years + LPG checks every 10,000 miles (15 000 km) or every year.
First service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit from the warranty.
+ LPG checks+ Replacement of the solenoid valve filter
+ LPG checks+ Replacement of the solenoid valve filter
* Whichever comes first. + LPG checks
+ LPG checks
+ LPG checks
+ LPG checks + LPG checks
+ LPG checks

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MAINTENANCE OF YOUR 406 23

All driving conditions. oArduous conditions. * According to destination.
A AND C SERVICES AND THE INTERMEDIATE VISIT
- Oil filter.- Fuel filter (Petrol only).- Fuel filter element (Diesel only).- Air filter element.- Spark plugs (Petrol only).HPI
- Operation of lights and indicators.- Condition of glass, headlamp & light lenses and mirrors.- Horn.- Windscreen washer jets.- Condition of wiper blades.- Condition and tension of the ancillary drive belts.- Handbrake.- Condition of hydraulic circuits (hoses and covers.- Condition of rubber boots and gaiters.- Brake pads. o- Play in hubs, link rods, ball joints, flexible mountings.- Shock absorbers.- Rear drum brake lining wear.- Condition and pressure of tyres (including spare wheel).- Emission control check (Petrol only).- Smoke opacity (Diesel only).- Passenger compartment filter (according to specification).o- Visual check of the whole vehicle.
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
- Courtesy vehicle.
SERVICE*
Level
Operation Description of OperationFirst ServiceA C Intermediate- Engine oil.- Bleed fuel filter (Diesel only).
- Engine oil (check + top-up).- Gearbox level (check + top-up).- Battery level (check + top-up) if cap is removable.- Front/rear screen wash level (check + top-up).- Coolant level (check + top-up).- Brake fluid level (check + top-up).- Power steering fluid level (check + top-up, according to specification).

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25
MAINTENANCE OF YOUR 406
Recommendations for recommended lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use synthetic oils of 'superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qual-ity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the 'Arduous Con-ditions' servicing schedule, whichspecifies shorter service intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV 75W80 PR 9736.41 75W80
ONLY
Automatic Gearbox ATF 4HP20-AL4 PR 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730.A1*
Brake circuit PEUGEOT DOT4Cooling circuit
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other recommended products

17-02-2003
INSTRUMENT PANEL DIALS: PETROL/DIESEL1 - Fuel filler cap warning light.
2 - Door open warning ligt.
3 - Dipped beam headlamps indicator light.
4 - Main beam headlamps indicatorlight.
5 - Rev counter.
6 - Left-hand direction indicator.
7 - Central (STOP) warning light.
8 - Service indicator, oil level and
total distance recorder.
19-Right-hand direction indicator.
10 - Speedometer.
11 - Clogging of the particulate emission filter warning light(Diesel).
12 - Front fog lamps indicator light.
13 - Rear fog lamp indicator light.
14 - Dynamic stability control(ASR/ESP) indicator light(petrol versions only).
15 - Low coolant level warning light.
YOUR 406 IN DETAIL 127
16 -
Coolant temperature indicator.
17 - Trip recorder zero reset.
18 - Hand-brake and low brake fluid level warning light.
19 - Seat belt not fastened warning light.
20 - Air bags warning light.
21 - ABS system warning light.
22 - Engine diagnostics warninglight*.
23 - Battery charge warning light.
24 - Diesel engine preheating indicator light.
25 - Passenger air bag disarmingwarning light.
26 - Water in diesel filter warninglight.
27 - Front brake pad wear warninglight.
28 - Engine oil pressure warninglight.
29 - Electronic immobiliser warninglight.
30 - Lighting rheostat.
31 - Fuel gauge.
32 - Low fuel level warning light.
* According to engine.

17-02-2003
1 -Fuel filler cap warning light.
2 - Door open warning light.
3 - Dipped beam headlamps indicator light.
4 - Main beam headlamps indicator light.
5 - Rev. counter.
6 - Left-hand direction indicator.
7 - Central (STOP) warning light.
8 - Low fuel level warning light.
9 - Fuel gauge. 10 -
Service indicator, oil level indicator and total distance
recorder.
11 - Right-hand direction indicator.
12 - Speedometer.
13 - Clogging of the particulateemission filter warning light(Diesel).
14 - Front fog lamps indicator light.
15 - Rear fog lamp indicator light.
16 - Dynamic stability control(ASR/ESP) warning light (petrolversions only). 17 -
Low coolant level warning light.
18 - Coolant temperature indicator.
19 - Trip recorder zero reset button.
20 - Handbrake and low brake fluid level warning light.
21 - Seat belt not fastened warninglight.
22 - Air bags warning light.
23 - ABS system warning light.
24 - Engine diagnostics warninglight*.
25 - Battery charge warning light.
26 - Diesel engine preheating indicator light.
27 - Passenger air bag disarmingwarning light.
28 - Water in diesel filter warninglight.
29 - Front brake pad wear warninglight.
30 - Engine oil pressure warninglight.
31 - Electronic immobiliser warning light.
32 - Lighting rheostat.
33 - Engine oil temperature
indicator.
* According to engine.
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128
INSTRUMENT PANEL DIALS: PETROL/DIESEL

17-02-2003
YOUR 406 IN DETAIL129
1 -
Fuel filler cap warning light.
2 - Door open warning light.
3 - Dipped beam headlamps indicator light.
4 - Main beam headlamps indicatorlight.
5 - Rev. counter.
6 - Left-hand direction indicator.
7 - Central (STOP) warning light.
8 - Low fuel level warning light.
9 - Fuel gauge. 10 -
Service indicator, oil level
and total distance recorder.
11 - Right-hand direction indicator.
12 - Speedometer.
13 - Clogging of the particulateemission filter warning light(Diesel).
14 - Front fog lamp indicator light.
15 - Rear fog lamp indicator light.
16 - Dynamic stability control(ASR/ESP) indicator light(petrol versions only). 17 -
Low coolant level warning light.
18 - Coolant temperature indicator.
19 - Trip recorder zero reset.
20 - Handbrake and low brake fluid level warning light.
21 - Seat belt not fastened warning light.
22 - Air bags warning light.
23 - ABS system warning light.
24 - Engine diagnostics warninglight*.
25 - Battery charge warning light.
26 - Diesel engine pre-heating
indicator light.
27 - Passenger air bag disarmingwarning light.
28 - Water in diesel filter warning
light.
29 - Front brake pad wear warninglight.
30 - Engine oil pressure warninglight.
31 - Operating programmes.
32 - Gear lever position indicator.
33 - Electronic immobiliser warninglight.
34 - Lighting rheostat.
35 - Engine oil temperature.
* According to engine.
INSTRUMENT PANEL DIALS: AUTOMATIC GEARBOX

17-02-2003
WARNING LIGHTS AND INDICATORS
A permanently lit warning light, or flashing with the engine running, is an indication of a malfunction in the relevant unit. Some warning lights may
be linked to buzzers and a message on the multifunction display. Do notignore this warning: contact a PEUGEOT dealer as quickly as possible.
If the Central (STOP) warning light comes on when you are driving, stop your vehicle immediately where it is safe to do so.Central (STOP) warning light Linked to the "engine oil pressure", "the low brake fluid level", "the coolant temperature gauge" and "electronic brake force distributionsystem fault" warning lights.
It comes on each time the ignition is switched on. Stop immediately if it flashes with the engine running.
Contact a PEUGEOT dealer.
Engine oil pressure warning light
Linked to the central (STOP) warning light.Stop immediately if it comes on with the engine running.
It indicates either:
Ð insufficient oil pressure,
Ð lack of oil in the lubrication circuit. Top up the oil level.
Contact a PEUGEOT dealer as soon as possible. Low coolant level warning light
Stop immediately. Allow the engine to cool before top- ping up. The cooling system is pressurised.In the event of a breakdown and to prevent the risk of scalding, turn thecap to the first notch to allow thepressure to drop. Once the pressure has dropped, remove the cap and top up the level.
Contact a PEUGEOT dealer.
Fuel filler cap warning light This comes on if the fuel cap is not correctly screwed
on or is missing.
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130

17-02-2003
Handbrake, low brake fluid level and electronic brake force distribution warning light This comes on each time the ignition is switched on.
It indicates either:
Ð that the handbrake is on or has not been released correctly,
and when coupled with the central (STOP) warning light:
Ð an excessive drop in the brake fluid level (if the light remains on even with the handbrake released),
Ð lit at the same time as the ABS warning light, it indicates a malfunction of the electronic brake force distribution system.
Stop immediately.
Contact a PEUGEOT dealer.
Anti-lock braking system (ABS) warning light This comes on for 3 seconds each time the ignition is switched on.If it comes on at over 8 m.p.h. (12 km/h), it indicates a malfunction of the ABS.
However, the vehicle retains conventional servo-assisted braking.
Contact a PEUGEOT dealer.
Clogging of the particulate emissionfilter warning light(diesel engine)
Display of this warning light is accompanied by an audible signal. The flashing of this light while the engine is running is caused either bythe particulate emission filter beingoverloaded or by the engine runningtoo long at idle (white smoke from
the exhaust). There is a risk of the fil-ter clogging if the same conditions ofoperation are maintained. As soon as possible, drive for at least three minutes at a speedexceeding 37 m.p.h. (60 km/h), if dri-ving conditions allow this. If the light comes on, contact a
PEUGEOT dealer as soon aspossible. Front brake pad wear warning light
For your safety, have the pads replaced as soon as this light comes on.
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ESP Electronic Stability Programmeoperation indicatorlight
This flashes when the system is operating. It is lit continuously if disarmed or if there is a fault.