2003 Oldsmobile Alero radiator cap

Checking Coolant
2.2L L4 ECOTEC Engine shown,
3400 V6 Engine similar
The coolant surge tank
is located in the engine
compartment on the passenger’s side of the vehicle.
See
Engine Compartment Overview on page 5-12
for more information on location. Turning
the surge tank pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn
you badly. Never turn the surge tank pressure
cap
- even a little - when the engine and
radiator are hot.
The vehicle must be on
a level surface. When your
mgine is cold, the coolant level should be at the
FULL
;OLD mark, or a little higher.
If the
low coolant light
comes on and stays on,
it
means you’re low on
engine coolant.
See
Low Coolant Warning Light on page 3-31 for more
nformation.
5-25

An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling,
don’t do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level should be at or above the
FULL
COLD mark. If it isn’t, you may have a leak at the
pressure cap or in the radiator hoses, heater hoses,
radiator, water pump or somewhere else in the cooling
system.
5-29

Heater a _.__ . -ldiatoL -.oses, and other engine
parts, can be very hot. Don’t touch them. If you
do, you can be burned.
Don’t run the engine if there
is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine fire, and you could be
burned. Get any leak fixed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running.
If they aren’t, your vehicle needs service.
Notice: Engine damage from running your engine
without coolant isn’t covered by your warranty.
Notice: When adding coolant, it is important that
you use only
DEX-COOL@ (silicate-free) coolant.
If coolant other than DEX-COOL
is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the engine
coolant will require change sooner
- at 30,000 miles
(50 000 km) or 24 months, whichever occurs first.
Damage caused by the use of coolant other
than DEX-COOL@ is not covered by your new vehicle
warranty.
How to Add Coolant to the Coolant
Surge Tank
Notice: This vehicle has a specific coolant fill
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
If you haven’t found a problem yet, check to see
if
coolant is visible in the surge tank. If coolant is visible
but the coolant level isn’t at or above the
FULL
COLD mark, add a 50/50 mixture of clean, drinkable
water
and DEX-COOL@ coolant at the coolant
surge tank, but be sure the cooling system, including
the coolant surge tank pressure cap,
is cool before you
do it. See Engine Coolant on page 5-23 for more
information.
5-30

If no coolant is visible in the surge tank, add coolant
as
follows:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap
-- even a little -- they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap
to cool if you ever have
to turn the pressure cap.
5-31

1. Park the vehicle on a level surface.
You can remove the coolant surge tank pressure
cap when the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot. Turn the pressure cap slowly
one-half turns. If you hear a hiss, wait for that to
stop. This will allow any pressure still left
to
be vented out the discharge hose.
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.. - , ",' ..... . . ., 2. Then keep turning the
pressure cap slowly, and
remove
it.
5-33

3. Then fill the coolant surge tank with the proper
mixture, to the hash mark on the label. Wait
about five minutes, then check to see
if the level is
below the hash mark.
If the level is below the
hash mark, add additional coolant to bring the level
up to the hash mark. Repeat this procedure until
the level remains constant at the hash mark
for at least five minutes. 4.
With the coolant surge tank pressure cap
off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fans.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the FULL COLD mark, add more of the proper
mixture to the coolant surge tank until the
level reaches the FULL COLD mark.
5-34

90,000 Miles (150 000 km)
0 Replace engine air cleaner filter. An Emission
0 Rotate tires. See Tire Inspection and Rotation on
Control Service.
page
5-55 for proper rotation pattern and additional
information.
(See footnote +.)
97,500 Miles (162 500 km)
0 Rotate tires. See Tire Inspection and Rotation on
page
5-55 for proper rotation pattern and additional
information.
(See footnote +.)
100,000 Miles (166 000 km)
0 Inspect spark plug wires (except 2.2L Code F
L4 engine). An Emission Control Service.
0 Replace spark plugs. An Emission Control Service.
0 Change automatic transaxle fluid and filter if the
vehicle
is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-23 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
0 Inspect engine accessory drive belt. An Emission
Control Service.
6-8

Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear.
Do not lubricate accelerator
and cruise control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often
if your driving
habits or conditions result in frequent braking.
6-1 4