2003 Oldsmobile Alero cooling

If you no longer have the overheat warning, you can
drive.
Just to be safe, drive slower for about 10 minutes.
If the warning doesn’t come back on, you can drive
normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there’s still
no sign of steam, you can idle the engine
for three minutes while you’re parked. If you still
have the warning,
turn off the engine and get everyone
out
of the vehicle until it cools down.
You may decide not to lift the hood but
to get service
help right away.
Cooling System
When you decide it’s safe to lift the hood, here’s what
you’ll see:
2.2L L4 Engine shown, 3400 V6 Engine similar
A. Coolant Surge Tank with Pressure Cap
B. Electric Engine Cooling Fans
5-28

An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling,
don’t do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level should be at or above the
FULL
COLD mark. If it isn’t, you may have a leak at the
pressure cap or in the radiator hoses, heater hoses,
radiator, water pump or somewhere else in the cooling
system.
5-29

Heater a _.__ . -ldiatoL -.oses, and other engine
parts, can be very hot. Don’t touch them. If you
do, you can be burned.
Don’t run the engine if there
is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine fire, and you could be
burned. Get any leak fixed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running.
If they aren’t, your vehicle needs service.
Notice: Engine damage from running your engine
without coolant isn’t covered by your warranty.
Notice: When adding coolant, it is important that
you use only
DEX-COOL@ (silicate-free) coolant.
If coolant other than DEX-COOL
is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the engine
coolant will require change sooner
- at 30,000 miles
(50 000 km) or 24 months, whichever occurs first.
Damage caused by the use of coolant other
than DEX-COOL@ is not covered by your new vehicle
warranty.
How to Add Coolant to the Coolant
Surge Tank
Notice: This vehicle has a specific coolant fill
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
If you haven’t found a problem yet, check to see
if
coolant is visible in the surge tank. If coolant is visible
but the coolant level isn’t at or above the
FULL
COLD mark, add a 50/50 mixture of clean, drinkable
water
and DEX-COOL@ coolant at the coolant
surge tank, but be sure the cooling system, including
the coolant surge tank pressure cap,
is cool before you
do it. See Engine Coolant on page 5-23 for more
information.
5-30

If no coolant is visible in the surge tank, add coolant
as
follows:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap
-- even a little -- they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap
to cool if you ever have
to turn the pressure cap.
5-31

1. Park the vehicle on a level surface.
You can remove the coolant surge tank pressure
cap when the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot. Turn the pressure cap slowly
one-half turns. If you hear a hiss, wait for that to
stop. This will allow any pressure still left
to
be vented out the discharge hose.
t-nn rntnrt-lnt-btnricn /loft ghnt It hrrn nr t\Arn Qnrl "wL4,nb-,"#-U,\"",.J- \'UtL, UUVUL LllV VI ,""V UIIU
.. - , ",' ..... . . ., 2. Then keep turning the
pressure cap slowly, and
remove
it.
5-33

3. Then fill the coolant surge tank with the proper
mixture, to the hash mark on the label. Wait
about five minutes, then check to see
if the level is
below the hash mark.
If the level is below the
hash mark, add additional coolant to bring the level
up to the hash mark. Repeat this procedure until
the level remains constant at the hash mark
for at least five minutes. 4.
With the coolant surge tank pressure cap
off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fans.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the FULL COLD mark, add more of the proper
mixture to the coolant surge tank until the
level reaches the FULL COLD mark.
5-34

Wheel Replacement
Replace any wheel that is bent, cracked or badly rusted
or corroded. If wheel nuts keep coming loose, the
wheel, wheel bolts and wheel nuts should be replaced.
If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer
if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels? wheel bolts
or wheel nuts, replace them only with new
GM
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle. Using the wrong replacement wheels, wheel
bolts or
wheel
nuts on your vehicle can be
dangerous.
It could affect the braking and
handling
of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be injured. Always use the correct wheel, wheel
Notice: The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain clearance to the body and chassis.
See
Changing a Flat Tire on page 5-62 for more
mtormatlon.
5-59

Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver’s side of the engine compartment, near the
battery. Fuse 1
2
3
4
5
6
7
8
Relays
9
10
11
12
13
14
15
Usage
Ignition Switch
Right Electrical Center-Fog Lamps,
Radio, Body Function Control
Module, Interior Lamps
Left Electrical Center-Stop Lamps,
Hazard Lamps, Body Function
Control Module, Cluster, Climate
Control System
Anti-Lock Brakes
Left Electrical Center-Power Seats,
Power Mirrors, Door Locks, Trunk
Release, Audio Amplifier, Remote
Keyless Entry
Not Used
Ignition Switch
Cooling Fan
#I
Usage
Rear Defog
Not Used
Starter
Cooling Fan
#1
HVAC Blower (Climate Control)
Cooling Fan
#2
Cooling Fan
5-84