FAX-12
FRONT DRIVE SHAFT
×: Applicable
–: Not applicable
Remove installation bolts from right-side drive shaft support bearing bracket. Then remove bracket from
engine.
Remove installation bolts from right-side drive shaft and remove drive shaft from side shaft.
INSPECTION AFTER REMOVAL
Move joint in up/down, left/right, and axial directions. Check for
motion that is not smooth and for significant looseness.
Check for cracking and damage of boots, and for grease leak-
age.
INSTALLATION
Install support bearing bracket onto engine and tighten installation bolts to specified torque. Refer to FA X -
11 , "Removal and Installation" .
Install drive shaft to side shaft and tighten installation bolts to specified torque. Refer to FA X - 11 , "Removal
and Installation" .
1. In order to prevent damage to differential side oil seal, first fit a
protector onto oil seal before inserting drive shaft. Slide drive
shaft slide joint and tap with a hammer to install securely.
CAUTION:
Be sure to check that circular clip is securely fastened.
2. Insert drive shaft into steering knuckle. Install lock nut and then
temporarily tighten lock nut. Refer to FA X - 11 , "
Removal and
Installation" .
3. Install installation bolts for steering knuckle and strut.
4. Use lock plate to fix brake hose to strut.
5. Install tie rod to steering knuckle.
6. Install wheel sensor.
7. Tighten lock nuts to specified torque. Refer to FAX-11, "
Removal
and Installation" .
8. Install cotter pin.
CAUTION:
Discard the old cotter pin; replace with a new one.
Engine typeDrive shaft with circular clip
Right Left
QR20DE and QR25DE –×
YD22DDTi –×
RAA0030D
Model type Protector SST No.
RH KV38107800
LH KV38105500
SDIA0593E
SDIA0603E
WHEEL HUB (4WD)
RAX-7
C
E
F
G
H
I
J
K
L
MA
B
RAX
REMOVAL
1. Remove tyre.
2. Remove wheel hub lock nut.
CAUTION:
Discard the old hub lock nut; replace with new one.
3. Remove brake caliper from axle housing and hang it up some-
where.
CAUTION:
Avoid depressing the brake pedal while the brake caliper is
removed.
4. Remove disc rotor and parking brake assembly from back plate
and axle housing.
5. Remove wheel sensor from axle housing.
6. Remove axle housing from strut.
7. Remove nut and bolt from axle housing side of radius rod.
8. Remove nuts and bolts from axle housing side of front and rear parallel link. Remove axle housing from
vehicle.
INSTALLATION
Refer to component parts drawing for tightening torque. For installation, follow removal procedure in
reverse order.
Disassembly and AssemblyEDS00067
DISASSEMBLY
1. Set axle housing on bench vise. As shown in the figure, use
attachment (SST) and sliding hammer (SST) to remove wheel
hub and bearing assembly from axle housing.
CAUTION:
When placing onto bench vise, be careful not to damage
strut mounting surface of steering knuckle. Use an alumi-
num plate or another suitable tool.
2. Use a bearing replacer (suitable tool), puller (suitable tool), and
drift (SST) to remove inner race of outer-wheel bearing from
wheel hub.
3. Remove back plate installation bolt and anchor block. Remove
back plate from axle housing. Refer to PB-4, "
Components"
4. Use a flat-bladed screwdriver or similar tool to remove snap ring.
SRA711A
FAC0104D
SDIA0154E
RAX-8
WHEEL HUB (4WD)
5. Use a drift (SST) to remove wheel bearing from axle housing.
INSPECTION AFTER DISASSEMBLY
Wheel Hub
Inspect wheel hub for deformation, cracks, and other damage. If any irregular conditions are found,
replace wheel hub.
Axle Housing
Inspect axle housing for deformation, cracks, and other damage. If any irregular conditions are found,
replace axle housing.
Snap Ring
Check snap ring for deformation, cracks, and other damage. If any irregular conditions are found, replace
snap ring.
ASSEMBLY
1. Use a drift (SST) to press fit wheel bearing into axle housing.
CAUTION:
Discard the old wheel bearing; replace with a new one.
2. Use a flat-bladed screwdriver or similar tool to install the snap
ring.
3. Install back plate and anchor block onto axle housing. Refer to
PB-4, "
Components" .
4. Use a drift (SST) to install wheel hub onto axle housing.
5. After completing step 4, apply an additional load of 49,030 N
(5,000 kg, 11,025 lb). Rotate axle housing in forward and
reverse directions 10 times each to ensure a good fit.
6. Place a spring balance at the point where the strut is joined (upper side bolt hole) and measure rotating
torque when spring is pulled at a speed of 8 -12 rpm. Refer to the RAX-15, "
Wheel Bearing" item.
NOTE:
If a load of 49,030 N (5,000 kg, 11,025 lb) cannot be applied:
Install to drive shaft and tighten wheel hub lock nut to specified torque. Rotate in forward and reverse
direction 10 times each to ensure a good fit.
At a rotating speed of 8 - 12 rpm, place a spring balance on hub bolt and measure rotating torque.
SDIA0155E
SDIA1349E
SDIA0157E
Rotating torque : 1.96 N·m (0.20 kg-m, 17 in-lb) or less
Spring balance reading : 12.8 N (1.30 kg, 2.87 lb) or less
PREPARATION
FSU-3
C
D
F
G
H
I
J
K
L
MA
B
FSU
PREPARATIONPFP:00002
Special Service Tools (SST)EES00070
Commercial Service ToolsEES000JC
Tool number
Tool nameDescription
HT7252000
Ball joint removerRemoving tie-rod outer and lower ball
joint
ST3127S000
Preload gaugeMeasuring ball joint sliding torque
KV991040S1
CCK gauge attachment
1. KV99104020 Adapter A
2. KV99104030 Adapter B
3. KV99104040 Adapter C
4. KV99104050 Adapter D
5. KV99104060 Plate
6. KV99104070 Guide bolt
7. KV99104080 Spring
8. KV99104090 Center plateMeasuring wheel alignment
ST35652000
Strut attachmentDisassembling and assembling strut
S-NT146
ZZA0806D
ZZA1167D
ZZA0807D
Tool nameDescription
Attachment wheel alignment
a: screw M24 x 1.5 pitch
b: 35 mm (1.38 in) dia.
c: 65 mm (2.56 in) dia.
d: 56 mm (2.20 in) dia.
e: 12 mm (0.47 in) dia.Measure wheel alignment
S-NT148
FSU-8
COIL SPRING AND SHOCK ABSORBER
COIL SPRING AND SHOCK ABSORBERPFP:54302
Removal and InstallationEES00074
REMOVAL
1. Remove tyre. Remove brake caliper and hung it aside.
CAUTION:
Avoid depressing brake pedal with brake caliper removed.
2. Remove electrical wires of wheel sensor from strut.
3. Remove brake hose lock plate.
4. Remove mounting bolts and nuts securing steering knuckle to strut.
5. Remove mounting nuts on upper mounting plate and remove upper mounting plate and strut from vehicle.
INSTALLATION
Refer to FSU-5, "Components" in “Front Suspension Assembly” for tightening torque. Tighten in the
reverse order of removal.
Be sure arrows on strut mount insulator and spring upper seat
are positioned as shown. Also be sure notch in strut spacer is
positioned as shown. Then install strut.
Assemble upper mounting plate with its notch facing toward the
outside.
Disassembly and AssemblyEES00075
DISASSEMBLY
1. Install strut attachment (SST) to strut and fix it in a vise.
CAUTION:
When installing strut attachment (SST), wrap a shop cloth
around strut to protect it from damage.
2. Slightly loosen piston rod lock nut.
WARNING:
Do not remove piston rod lock nut completely. If it is
removed completely, coil spring jumps out and may cause
serious damage or injury.
3. Compress coil spring using a spring compressor.
WARNING:
Make sure that the pawls of the two spring compressors are firmly hooked on the spring. The
spring compressors must be tightened alternately so as not to tilt the spring.
4. After making sure coil spring is free between upper and lower seats after Step 3. Remove piston rod lock
nut.
5. Remove small parts on strut.
Remove strut spacer, strut mount insulator, strut mounting insulator bracket thrust bearing, spring upper
seat, and upper rubber seat. Then remove coil spring.
6. Remove bound bumper from spring upper seat.
7. Gradually release spring compressor (commercial service tool), and remove coil spring.
INSPECTION AFTER DISASSEMBLY
Strut
Check strut for deformation, cracks, and damage, and replace if necessary.
Check piston rod for damage, uneven wear, and distortion, and replace if necessary.
Check welded and sealed areas for oil leakage, and replace if necessary.
SEIA0123E
SEIA0124E
FSU-10
TRANSVERSE LINK
TRANSVERSE LINK PFP:54500
Removal and InstallationEES00076
REMOVAL
1. Remove steering knuckle from transverse link. Refer to FAX-7, "REMOVAL" .
2. Remove mounting nuts and washers on lower portion of stabilizer connecting rod.
3. Slightly loosen transverse link mounting bolts.
4. Remove transverse link mounting bolts and nuts, and remove transverse link from suspension member.
INSPECTION AFTER REMOVAL
Visual Inspection
Check transverse link and bushing for deformation, cracks, and other damage. Replace the entire transverse
link assembly if cracks, deformation or any other damage is found.
Ball Joint Inspection
CAUTION:
Before measurement, move the ball joint at least ten times by hand to check for smooth movement.
Swing Torque Inspection
Hook spring scale at cotter pin mounting hole. Confirm spring
scale measurement value is within specifications when ball stud
begins moving.
If the value is outside the standard, replace transverse link.
Rotating Torque Inspection
Attach mounting nut to ball stud. Check that rotating torque is
within specifications with a preload gauge (SST).
If the value is outside the standard, replace transverse link.
Axial Endplay Inspection
Move tip of ball joint in axial direction to check for looseness.
If any looseness is noted, replace transverse link.
INSTALLATION
Refer to FSU-5, "Components" for tightening torque. Tighten in the reverse order of removal.
Tighten transverse link mounting bolts with vehicle unladen and all four tyre on flat, level ground.
After installation, check wheel alignment. Refer to FSU-6, "Wheel Alignment" . Swing force:
0.50 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Measurement on spring balance:
7.94 - 53.97 N (0.81 - 5.50 kg, 1.79 - 12.2 lb)
SEIA0122E
Rotating torque:
0.50 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
FAC1021D
Axial endplay : 0.1 mm (0.004 in) or less
FSU-12
FRONT SUSPENSION MEMBER
FRONT SUSPENSION MEMBERPFP:54401
Removal and InstallationEES00078
REMOVAL
1. Remove tyre. Raise vehicle.
2. Remove mounting nut on lower portion of stabilizer connecting rod from transverse link.
3. Remove transverse link from suspension member, and move the transverse link outward.
4. Remove front exhaust tube mounting rubber from suspension member.
5. Support engine or transmission with a jack.
6. Remove center member from vehicle. Refer to TF-55, "
TRANSFER ASSEMBLY"
7. Remove steering gear mounting bolts. Remove steering gear and power steering tube bracket from sus-
pension member.
8. Hang steering gear.
9. Remove rear engine mount insulator from suspension member.
10. Remove body-side mounting bolts from member pin stay.
11. Set a jack under suspension member, and remove suspension member mounting nuts.
12. Slowly lower jack to remove suspension member from vehicle.
INSTALLATION
Refer to FSU-5, "Components" for tightening torque in the reverse order of removal.
After installation, perform final tightening of each part under unladen conditions with tyre on ground.
Check wheel alignment. Refer to FSU-6, "
Wheel Alignment" .
RSU-6
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceEES0007F
Check axle and suspension parts for excessive play, wear, and damage.
Move rear wheels (RH/LH) to check abnormal free play.
Retighten all nuts and bolts to the specified torque.
Check strut for oil leakage and damage.
Wheel AlignmentEES0007G
DESCRIPTION
Measure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, coolant, and
lubricant are full. However, spare tyre, jack, and hand tools should be unloaded.
PRELIMINARY INSPECTION
1. Check the tyre for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial endplay.
4. Check strut operation.
5. Check each mounting point of axle and suspension for looseness and deformation.
6. Check each link and arm for cracks, deformation, and other damage.
7. Check the vehicle posture.
CAMBER
Camber is preset at factory and cannot be adjusted.
If the camber is not within specification, inspect and replace any damaged or worn rear suspension parts.
TOE-IN
Measure toe-in using the following procedure.
Always perform following procedure on a flat surface.
Make sure that no person is in front of the vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of tread (rear side) of both tyre at the
same height as hub center. This mark is a measuring points.
1. Strut spacer 2. Strut mounting insulator 3. Strut mounting insulator bracket
4. Upper rubber seat 5. Bound bumper 6. Coil spring
7. Strut 8. Rear axle assembly 9. Rear suspension member
10. Member stopper 11. member stopper 12. Washer
13. Rear parallel link 14. Toe-in adjusting bolt 15. Front parallel link
16. Radius rod 17. Stabilizer bar 18. Clamp
19. Bushing 20. Connecting rod
Camber : RSU-14, "SERVICE DATA AND SPECIFICATIONS (SDS)"
AFA050