![NISSAN X-TRAIL 2003 Electronic Repair Manual FUEL FILTER
FL-15
[YD22DDTi]
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FUEL FILTERPFP:16400
Removal and InstallationEBS00BLA
REMOVAL
1. Remove air duct and upper air cleaner case.
2. Remove fuel filter protector.
3. NISSAN X-TRAIL 2003 Electronic Repair Manual FUEL FILTER
FL-15
[YD22DDTi]
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FUEL FILTERPFP:16400
Removal and InstallationEBS00BLA
REMOVAL
1. Remove air duct and upper air cleaner case.
2. Remove fuel filter protector.
3.](/manual-img/5/57402/w960_57402-2229.png)
FUEL FILTER
FL-15
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FUEL FILTERPFP:16400
Removal and InstallationEBS00BLA
REMOVAL
1. Remove air duct and upper air cleaner case.
2. Remove fuel filter protector.
3. Disconnect fuel hoses at fuel filter bracket.
CAUTION:
Plug the pipe to prevent fuel from draining.
4. Remove fuel filter with bracket.
CAUTION:
Do not splash fuel during removal. If fuel is splashed,
immediately wipe it off.
5. Using band-type filter wrench (commercial service tool), remove
fuel filter.
6. Turn fuel filter upside down to drain fuel.
7. Remove drain plug from fuel filter.
INSTALLATION
Install in reverse order of removal, paying attention to following:
lReplace O-ring on drain plug with new one.
lScrew the fuel filter by hand until packing contacts sealing surface of bracket. Then tighten it by turning
approximately 2/3 turn.
lAfter installation, bleed air from fuel path. Refer toFL-16, "Air Bleeding".
INSPECTION AFTER INSTALLATION
Run engine and check for fuel leakage at connections.
SBIA0134E
SBIA0135E
SBIA0136E
: 3.9 - 5.9 N·m (0.4 - 0.6 kg-m, 35 - 52 in-lb)
![NISSAN X-TRAIL 2003 Electronic Repair Manual FL-16
[YD22DDTi]
FUEL FILTER
Air Bleeding
EBS00BLB
After fuel filter is replaced and after fuel system components are
removed/installed, bleed air from fuel path as follows:
1. Move priming pump up an NISSAN X-TRAIL 2003 Electronic Repair Manual FL-16
[YD22DDTi]
FUEL FILTER
Air Bleeding
EBS00BLB
After fuel filter is replaced and after fuel system components are
removed/installed, bleed air from fuel path as follows:
1. Move priming pump up an](/manual-img/5/57402/w960_57402-2230.png)
FL-16
[YD22DDTi]
FUEL FILTER
Air Bleeding
EBS00BLB
After fuel filter is replaced and after fuel system components are
removed/installed, bleed air from fuel path as follows:
1. Move priming pump up and down to bleed air from fuel path.
2. When air is bled, pumping of priming pump becomes heavy stop
operation at that time.
3. Crank the engine until it starts. Do not crank the engine for more
than 30 seconds.
4. If the engine does not starts, stop cranking and repeat step 1
above.
5. If the engine does not operate smoothly after it has started, race
it two or three times.
6. If air cannot be bled easily (pumping of priming pump does not become heavy), disconnect feed-side of
hose between fuel filter and electronically controlled fuel injection pump. After that, operate priming pump
and confirm that fuel comes out.
CAUTION:
Prepare a tray to collect fuel. Prevent fuel from adhering to rubber parts, especially the engine mount
insulator.
Draining WaterEBS00BLC
1. Prepare a tray at the drain hose open end.
2. Loosen drain cock, and operate priming pump to drain water
from fuel filter.
CAUTION:
lCoolant in filter is drained with fuel. Prepare larger capacity
pan than fuel filter volum.
lDrained coolant is mixed with fuel. Prevent fuel from adher-
ing to rubber parts such as engine mount insulator.
3. After draining, close drain cock by hand.
CAUTION:
If drain cock is tightened excessively, it may be damaged and
fuel will leak. Do not use tools to tighten drain cock.
4. Bleed air in fuel piping. Refer toFL-16, "
Air Bleeding".
5. Start engine.
SBIA0137E
SBIA0138E

PRECAUTIONS
GI-7
HOSE CLAMPING
lIf old rubber hose is re-used, install hose clamp in its original
position (at the indentation where the old clamp was). If there is
a trace of tube bulging left on the old rubber hose, align rubber
hose at that position.
lDiscard old clamps; replace with new ones.
lAfter installing plate clamps, apply force to them in the direction
of the arrow, tightening rubber hose equally all around.
Precautions for Engine OilsEAS000FW
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
lAvoid prolonged and repeated contact with oils, particularly used engine oils.
lWear protective clothing, including impervious gloves where practicable.
lDo not put oily rags in pockets.
lAvoid contaminating clothes, particularly underpants, with oil.
lHeavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
lFirst aid treatment should be obtained immediately for open cuts and wounds.
lUse barrier creams, applying them before each work period, to help the removal of oil from the skin.
lWash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa-
rations containing lanolin replace the natural skin oils which have been removed.
lDo not use gasoline, kerosine, diesel fuel, gas oil, thinners or solvents for cleaning skin.
lIf skin disorders develop, obtain medical advice without delay.
lWhere practical, degrease components prior to handling.
lWhere there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste dis-
posal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal
facilities.
It is illegal to pour used oil on to the ground, down sewers or drains, or into water sources.
The regulations concerning pollution vary between regions.
SMA021D
SMA022D

IDX-4
ALPHABETICAL INDEX
Diagnostic trouble code (DTC) ........................EC-666
Diagnostic trouble code (DTC) for OBD systemEC-12,
EC-38
,EC-379,EC-401,EC-654
Diagnostic trouble code (DTC) inspection priority chart
EC-61
,EC-410
Differential gear (FF M/T) .....................MT-22,MT-27
DLC - Wiring diagram ........................EC-371,EC-646
Door glass ...........................................GW-41,GW-43
Door glass Fitting Adjustment .............GW-41,GW-43
Door lock .................................................BL-54,BL-57
Door mirror ........................................................GW-46
Door trim .............................................................EI-23
Door, front ............................................................BL-8
Door, rear .............................................................BL-8
Drive belt inspection(QR20DE) .........................MA-20
Drive belt inspection(YD22DDTi) ......................MA-27
Drive belt(QR20DE) ..........................................EM-13
Drive belt(YD22DDTi) .....................................EM-110
Drive shaft (front) .............................................FAX-11
Drive shaft (rear) ...............................................RAX-9
Driver air bag ..................................................SRS-27
Dropping resistor (A/T) ......................AT-192,AT-442
DTC work support ..............................................EC-95
DTRL - Wiring diagram .........................................LT-9
Dual pressure switch ........ATC-16,ATC-81,ATC-138
Duct and grilles ...............................ATC-121,MTC-29
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ECM input/output signal .......................EC-79
,EC-427
ECM power supplyEC-108,EC-256,EC-454,EC-530,
EC-700
ECM relay ........................................................EC-790
ECM/PW - Wiring diagram .................EC-257,EC-531
ECMRLY - Wiring diagram ..............................EC-791
ECTS - Wiring diagram .......EC-143,EC-472,EC-712
EDU - Wiring diagram ......................................EC-756
EGR function ...................................................EC-803
EGR volume control valve ...............................EC-803
EGRC/V - Wiring diagram ................................EC-805
Electric sun roof ...................................................RF-2
Electric throttle control actuator ........EC-271,EC-273,
EC-534
,EC-536
Electrical unit .....................................................PG-73
Electrical units location ......................................PG-64
Electronic drive unit (EDU) ..............................EC-754
Electronic fuel injection pump(YD22DDTi) .....EM-138
Electronic ignition (EI) system .............EC-27,EC-392
Engine control circuit diagramEC-77,EC-425,EC-683
Engine control component parts location ..........EC-73,
EC-421
Engine control module (ECM) ...........EC-249,EC-523,
EC-788
Engine control system diagram and chart ........EC-22,
EC-387
,EC-659
Engine coolant temperature sensor (ECTS) ...EC-141,
EC-470
,EC-711
Engine coolant(QR20DE) ...................................CO-9
Engine coolant(YD22DDTi) ..............................CO-30
Engine fail-safe system .......................EC-62,EC-411
Engine oil filter replacement(QR20DE) .............MA-24
Engine oil filter replacement(YD22DDTi) ..........MA-33
Engine oil replacement(QR20DE) ....................MA-24
Engine oil replacement(YD22DDTi) ..................MA-32
Engine oil(QR20DE) ............................................LU-7
Engine oil(YD22DDTi) .......................................LU-18
Engine removal(QR20DE) ................................EM-61
Engine removal(YD22DDTi) ...........................EM-184
EVAP canister purge volume control solenoid valve ....
EC-233
,EC-372,EC-601,EC-649
EVAP vapor lines inspection(QR20DE) ............MA-26
Evaporative emission (EVAP) systemEC-372,EC-647
Evaporator ....................................................ATC-139
Exhaust manifold(QR20DE) .............................EM-22
Exhaust manifold(YD22DDTi) .........................EM-119
Exhaust system ...................................................EX-2
Exhaust system inspection .....................EX-2,MA-35
Expansion valve ............................................ATC-140
ExteriorEI-13,EI-14,EI-16,EI-17,EI-18,EI-19,EI-21,
EI-22
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F/FOG - Wiring diagram .........................LT-33
,LT-34
F/PUMP - Wiring diagram .................EC-354,EC-629
Fan control amp. .............................ATC-70,ATC-113
Fan switch ........................................ATC-27,MTC-17
FIAR - Wiring diagram .....................................EC-778
Final drive (FF M/T) ..............................MT-22,MT-27
Final drive disassembly ..................................RFD-11
Final drive removal and installation ................RFD-11
Finisher, interior - See Trim ......................EI-23,EI-25
Finisher, rear panel .............................................EI-22
Floor trim .............................................................EI-28
Fluid temperature sensor (A/T) ........................AT-141
Fluids ................................................................MA-17
Fluorescent leak detector .............................ATC-141
Flywheel (clutch) ................................................CL-15
Flywheel runout(QR20DE) ................................EM-89
Flywheel runout(YD22DDTi) ...........................EM-208
Fog lamp, front ...................................................LT-33
Fork rod (M/T) .......................................MT-21,MT-26
Freeze frame data ..............................EC-39,EC-402
FRO2 - Wiring diagram ....................................EC-582
FRO2/H - Wiring diagram ................................EC-569
Front bumper ........................................................EI-6
Front disc brake .................................................BR-21
Front door ............................................................BL-8
Front Door Trim ..................................................EI-23
Front fog lamp ....................................................LT-33
Front passenger air bag ..................................SRS-33
Front seat .............................................................SE-7
Front seat belt ......................................................SB-3
Front seat belt pre-tensioner .....SB-2,SRS-3,SRS-38
Front side air bag ............................................SRS-35
Front suspension ..............................................FSU-5

IDX-5
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IDX
ALPHABETICAL INDEX
Front washer ......................................................WW-4
Front wiper .........................................................WW-4
FTS - Wiring diagram ......................................EC-752
Fuel check valve ..............................................EC-372
Fuel cut control (at no load high engine speed)EC-28,
EC-393
,EC-662
Fuel filler lid ........................................................BL-64
Fuel filter ..........................................................EC-664
Fuel filter replacement(QR20DE) .........................FL-4
Fuel filter replacement(YD22DDTi) .......FL-15,MA-30
Fuel gauge ..................................................DI-4,DI-22
Fuel injection control system ...........................EC-660
Fuel injection system .........................EC-194,EC-200
Fuel injector .....................................................EC-727
Fuel injector adjustment resistor ......................EC-777
Fuel injector and fuel tube(QR20DE) ................EM-29
Fuel injector and fuel tube(YD22DDTi) ............EM-135
Fuel leak ..........................................................EC-781
Fuel line inspection(QR20DE) .................FL-3,MA-23
Fuel line inspection(YD22DDTi) ............FL-14,MA-30
Fuel pressure check ............................EC-34,EC-399
Fuel pressure release ..........................EC-34,EC-399
Fuel pressure relief valve ................................EC-665
Fuel pump ..........................................EC-352,EC-627
Fuel pump and gauge(QR20DE) ..........................FL-4
Fuel system(QR20DE) .........................................FL-3
Fuel system(YD22DDTi) .....................................FL-14
Fuel tank(QR20DE) ..............................................FL-9
Fuel tank(YD22DDTi) .........................................FL-21
Fuel temperature sensor .................................EC-751
Fuse ...................................................................PG-12
Fuse and fusible link box ...................................PG-77
Fusible link .........................................................PG-12
G
Gear components (M/T) .......................MT-19
,MT-24
Generator ..........................................................SC-12
Generator - See Alternator ................................SC-12
Generic scan tool (GST) ....................................EC-96
Glass ..................................................GW-41,GW-43
GLOW - Wiring diagram ..................................EC-797
Glow plug .........................................................EC-796
Glow plug(YD22DDTi) .....................................EM-130
Glow relay ........................................................EC-796
Grease ...............................................................MA-17
Grille - See Exterior .............................................EI-11
Ground distribution ............................................PG-13
G-sensor .............................................................TF-50
H
H/AIM - Wiring diagram ......................................LT-15
H/LAMP - Wiring diagram ...........................LT-4,LT-5
H/MIRROR - Wiring diagram ............................GW-10
Harness connector ............................................PG-70
Harness layout ...................................................PG-29
Headlamp .............................................................LT-4
Headlamp aiming control ....................................LT-15
Headlamp leveler - See Headlamp aiming control .......
LT-15
Headlamp washer ............................................WW-19
Headlining - See Roof trim ..................................EI-29
Heated oxygen sensor 1 ....EC-160,EC-166,EC-174,
EC-284
,EC-290,EC-490,EC-581
Heated oxygen sensor 1 heater .........EC-120,EC-568
Heated oxygen sensor 2 ....EC-181,EC-187,EC-296,
EC-303
,EC-587
Heated oxygen sensor 2 heater .........EC-125,EC-573
Heated seat ...............................................SE-3,SE-5
HEATER - Wiring diagram ................................MTC-6
Heater and cooling unit (Heater core) ............ATC-115
Heater mirror .....................................................GW-10
Heater system - Wiring diagram .......................MTC-6
Heater unit (heater core) ..ATC-120,MTC-23,MTC-26
HFC134a (R134a) system precaution ...............ATC-4
HFC134a (R134a) system service procedureATC-123
HFC134a (R134a) system service tools ..........ATC-12
HFC134a system service equipment precautionATC-8
HO2S1 - Wiring diaram ......EC-122,EC-162,EC-169,
EC-177
,EC-492
HO2S2 - Wiring diagram ....EC-183,EC-190,EC-299,
EC-306
HO2S2H - Wiring diagram ...............................EC-127
Hood ....................................................................BL-4
Horn .................................................................WW-23
HORN - Wiring diagram ...................................WW-23
How to erase DTC ...........................................EC-666
HowtoeraseDTCforOBDsystem .....EC-46,EC-402
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IATS - Wiring diagram .....................................EC-138
IATSEN - Wiring diagram ................................EC-578
Identification .....................................................ATC-10
Idle air volume learning ........................EC-31,EC-396
Idle speed .............................EC-64,EC-412,EC-672
IGN/SG - Wiring diagram .................................EC-335
Ignition coil .........................................EC-334,EC-592
Ignition coil(QR20DE) .......................................EM-27
Ignition control system .......................EC-334,EC-592
Ignition timing .......................................EC-64,EC-412
IGNSYS - Wiring diagram ................................EC-593
ILL - Wiring diagram ...........................................LT-45
Illumination ..........................................................LT-45
In vehicle sensor ...............ATC-95,ATC-97,ATC-106
INJECT - Wiring diagram ....EC-344,EC-619,EC-730
Injection nozzle(YD22DDTi) ...........................EM-135
Injector ...............................................EC-343,EC-618
Input shaft (FF M/T) ..............................MT-19,MT-24
Instrument panel ...................................................IP-3
INT/L - Wiring diagram ........................................LT-65
Intake air temparature sensor ............EC-136,EC-577
Intake door control linkage adjustment ............ATC-66
Intake door motorATC-64,ATC-112,MTC-10,MTC-22
Intake manifold(QR20DE) .................................EM-17

IDX-6
ALPHABETICAL INDEX
Intake manifold(YD22DDTi) ............................EM-115
Intake sensor ................................ATC-101,ATC-108
Intake valve timing control .................EC-117,EC-608
Intake valve timing control solenoid valve ......EC-266,
EC-608
Interior .......................EI-23,EI-25,EI-26,EI-28,EI-29
Interior lamp ........................................................LT-55
Interior lamp on-off control ......................LT-55,LT-56
ISO 15031-5 Mode 1 - 9 ....................................EC-36
IVC - Wiring diagram .......................................EC-268
IVC/V - Wiring diagram ....................................EC-610
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Joint connector (J/C) .............................PG-72
,PG-76
K
Keyless entry system - See Multi-remote control system
BL-45
Knock sensor (KS) .............................EC-212,EC-496
KS - Wiring diagram ...........................EC-214,EC-498
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LAN system circuit ...........................................ATC-56
License lamp .......................................................LT-30
Line pressure solenoid valve ...........................AT-179
Line pressure test (A/T) .......................AT-68,AT-290
Liquid gasket application(QR20DE) ....................EM-6
Liquid gasket application(YD22DDTi) .............EM-103
LOAD - Wiring diagram ......................EC-363,EC-638
Location of electrical units .................................PG-64
Lock, door ...............................................BL-54,BL-57
Lubricant (R134a) A/C ........................ATC-5,ATC-21
Lubricants .........................................................MA-17
Lubrication circuit (engine)(QR20DE) ..................LU-5
Lubrication circuit (engine)(YD22DDTi) .............LU-17
Lubrication-locks, hinges and hood latches ......MA-42
M
M/T major overhaul ...............................MT-27
,MT-35
M/T oil replacement ...........................................MT-11
M/T removal and installation ..............................MT-16
MAFS - Wiring diagram .....EC-132,EC-262,EC-466,
EC-708
Magnet clutch .................................ATC-73,ATC-129
MAIN - Wiring diagram .......EC-108,EC-454,EC-701
Mainshaft (M/T) .....................................MT-19,MT-24
Major overhaul (Transfer) ..................................TF-14
Malfunction indicator (MI) ...EC-252,EC-526,EC-667
Malfunction indicator lamp (MIL) ..........EC-48,EC-404
Mass air flow sensor (MAFS) ............EC-130,EC-260,
EC-463
,EC-706
Master cylinder (brake) ......................................BR-13
Master cylinder (clutch) ........................................CL-9
METER - Wiring diagram ...........................DI-8,DI-26
MIL - Wiring diagram ........................EC-253,EC-527
MIL/DL - Wiring diagram ..................................EC-825
MIRROR - Wiring diagram ...............................GW-47
Mirror defogger ................................................GW-10
Mirror, door ......................................................GW-46
Mirror, out side .................................................GW-46
Misfire ..............................................................EC-206
Mode door control linkage adjustment ...........ATC-61,
ATC-118
,MTC-8,MTC-27
Mode door motor ............................ATC-58,ATC-118
Molding - See Exterior ........GW-3,EI-14,EI-16,EI-17
Mud guard - See Exterior ....................................EI-16
MULTI - Wiring diagram .....................................BL-47
Multiport fuel injection (MFI) system ...EC-24,EC-389
Multi-remote control system ...............................BL-45
N
NATS - Wiring diagram ......................................BL-72
NATS (Nissan anti-theft system) .......................BL-70
NVH troubleshooting (BR) .........................BR-5,PB-2
NVH troubleshooting (CL) ....................................CL-4
NVH troubleshooting (EM)(QR20DE) ...............EM-11
NVH troubleshooting (EM)(YD22DDTi) ..........EM-108
NVH troubleshooting (FSU) ..............................FSU-4
NVH troubleshooting (M/T) .................................MT-8
NVH troubleshooting (PR) .................................FAX-6
NVH troubleshooting (RA) ................................RAX-5
NVH troubleshooting (RAX) ..............................RAX-5
NVH troubleshooting (RSU) ..............................RSU-4
NVH troubleshooting (ST) ....................................PS-4
NVH troubleshooting (Transfer) ...........................TF-7
NVH troubleshooting (WT) ..................................WT-2
O
Oil cooler (engine)(QR20DE) .............................LU-13
Oil cooler (engine)(YD22DDTi) ..........................LU-25
Oil filter(QR20DE) ................................................LU-9
Oil filter(YD22DDTi) ...........................................LU-20
Oil pan (engine)(QR20DE) ...............................EM-24
Oil pan (engine)(YD22DDTi) ...........................EM-125
Oil pressure (engine)(QR20DE) ..........................LU-7
Oil pressure (engine)(YD22DDTi) ......................LU-18
Oil pump (engine)(QR20DE) .............................LU-10
Oil pump (engine)(YD22DDTi) ...........................LU-23
Oil pump regulator valve (engine)(QR20DE) .....LU-11
Oil pump regulator valve (engine)(YD22DDTi) ..LU-24
On board diagnostic system ...............EC-36,EC-401
Operating cylinder (clutch) .................................CL-11
Out side mirror .................................................GW-46
Overdrive control switch ....................AT-265,AT-387
Overheat ..........................................................EC-761
Oversize piston(QR20DE) ................................EM-85
Oversize piston(YD22DDTi) ...........................EM-204

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION
A
B
MA
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
DESCRIPTION ............................................................ 4
Pre-delivery Inspection Items ................................... 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
PERIODIC MAINTENANCE ....................................... 7
Periodic Maintenance ............................................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE PETROL ENGINE) .................. 7
CHASSIS AND BODY MAINTENANCE
(QR20DE PETROL ENGINE) ............................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) ................ 8
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE PETROL ENGINE) .................11
CHASSIS AND BODY MAINTENANCE
(QR20DE PETROL ENGINE) ............................. 12
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) .............. 13
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) ............................ 14
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 15
RECOMMENDED FLUIDS AND LUBRICANTS ...... 17
Fluids and Lubricants ............................................. 17
SAE Viscosity Number ........................................... 18
GASOLINE ENGINE ........................................... 18
DISEL ENGINE ................................................... 18
Engine Coolant Mixture Ratio ................................ 19
ENGINE MAINTENANCE (QR20DE) ....................... 20
Checking Drive Belts .............................................. 20
Changing Engine Coolant ...................................... 20
DRAINING ENGINE COOLANT ......................... 20
REFILLING ENGINE COOLANT ........................ 21
FLUSHING COOLING SYSTEM ......................... 21Checking Cooling System ...................................... 22
CHECKING COOLING SYSTEM HOSES ........... 22
CHECKING RADIATOR ...................................... 22
CHECKING RADIATOR CAP ............................. 22
CHECKING COOLING SYSTEM FOR LEAKS ... 23
Checking Fuel Lines ............................................... 23
Changing Air Cleaner Filter .................................... 23
VISCOUS PAPER TYPE ..................................... 23
Changing Engine Oil ............................................... 24
Changing Oil Filter .................................................. 24
Checking and Changing Spark Plugs ..................... 25
Checking EVAP Vapor Lines .................................. 26
ENGINE MAINTENANCE (YD22DDTI) .................... 27
Checking Drive Belts .............................................. 27
Changing Engine Coolant ....................................... 27
DRAINING ENGINE COOLANT .......................... 27
REFILLING ENGINE COOLANT ......................... 28
FLUSHING COOLING SYSTEM ......................... 29
Checking Cooling System ...................................... 29
CHECKING COOLING SYSTEM HOSES ........... 29
CHECKING RADIATOR ...................................... 29
CHECKING RADIATOR CAP .............................. 29
CHECKING COOLING SYSTEM FOR LEAKS ... 30
Checking Fuel Lines ............................................... 30
Changing Fuel Filter ............................................... 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 31
Changing Air Cleaner Filter .................................... 31
VISCCOUS PAPER TYPE .................................. 31
Changing Engine Oil ............................................... 32
Changing Oil Filter .................................................. 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 34
Draining Water ........................................................ 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking Clutch Fluid Level and Leaks ................. 35
Checking Clutch System ........................................ 35
Checking M/T Oil .................................................... 35
Changing M/T Oil .................................................... 35

MA-4
DESCRIPTION
DESCRIPTION
PFP:00000
Pre-delivery Inspection ItemsELS000AK
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level