2003 NISSAN X-TRAIL fuel filter

EC-400
[QR (WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE
3. Remove fuel hose. Refer toEM-17, "INTAKE MANIFOLD".
lDo not twist or kink fuel hose because it is plastic hose.
lDo not remove fuel hose from quick connector.
lKeep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.
4. Install the fuel pressure gauge as shown in the figure.
lWipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
lApply proper amount of gasoline between top of the fuel tube
and No.1 spool.
lInsert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
lUse NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
lWhen reconnecting fuel line, always use new clamps.
lWhen reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
lUse a torque driver to tighten clamps.
lInstall hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).
lMake sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch "ON", and check for fuel leakage.
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
lDo not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.
lDuring fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
9. If result is unsatisfactory, go to next step.
10. Check the following.
lFuel hoses and fuel tubes for clogging
lFuel filter for clogging
lFuel pump
lFuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
IfNG,repairorreplace.Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13
in-lb)
At idling: Approximately 350 kPa (3.5 bar, 3.7 kg/cm
2,51psi)
PBIB0669E
PBIB0670E

TROUBLE DIAGNOSIS
EC-419
[QR (WITHOUT EURO-OBD)]
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EC
Air Air duct
55555 5EM-15
Air cleanerEM-15
Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)
5555EM-15
Electric throttle control actuatorEM-17
Air leakage from intake manifold/
Collector/GasketEM-17
Cranking Battery
111111 11SC-3
Alternator circuitSC-12
Starter c irc uit 3SC-21
Signal plate 6EM-64
PNP switch
4MT-13or
AT- 3 8 8
Engine Cylinder head
55555 55 5EM-52
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-64
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-43
CamshaftEM-33
Intake valve
3EM-52
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-22
,EX-
2Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 52EM-24
,LU-
9,LU-10,
LU-13
Oil level (Low)/Filthy oilLU-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

FUEL PUMP CIRCUIT
EC-633
[QR (WITHOUT EURO-OBD)]
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FUEL PUMP
1. Disconnect fuel level sensor unit and fuel pump harness connector.
2. Check resistance between fuel level sensor unit and fuel pump
terminals 3 and 5.
CONDENSER
1. Turn ignition switch "OFF".
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Removal and InstallationEBS00BA2
FUEL PUMP
Refer toFL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY". Resistance: Approximately 1.0W[at 25°C(77°F)]
PBIB0658E
Resistance: Above 1 MWat 25°C(77°F)
SEF124Y

EC-664
[YD]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
PFP:00018
Fuel FilterEBS0036N
DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump to bleed air.
lWhen air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
lIf it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-
connect the fuel supply hose between the fuel filter and the fuel
gallery. Then, perform the operation described above, and make
sure that fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that, connect
the hose, then bleed air again.
lStart engine and let it idle for at least one minute after perform-
ing air bleeding.
WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from
getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
lIt is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock at the bottom of the fuel filter.
Accelerator Pedal Released Position LearningEBS009NW
DESCRIPTION
"Accelerator Pedal Released Position Learning" is an operating to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed
when accelerator work unit or ECM is replaced.
OPERATION PROCEDURE
1. Turn ignition switch "ON".
2. Select "OFF ACCEL PO SIG" in "ACTIVE TEST" mode with
CONSULT-II
3. Make sure that accelerator pedal is released.
SEF375Y
PBIB0411E

TROUBLE DIAGNOSIS
EC-673
[YD]
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EC
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem.
2. Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to
MA-7, "
PERIODIC MAINTENANCE".
3. Open engine hood and check the following:
–Harness connectors for improper connections
–Vacuum hoses for splits, kinks, or improper connections
–Wiring for improper connections, pinches, or cuts
4. Start engine and warm it up to the normal operating tempera-
ture.
>> GO TO 2.
2.PREPARATION FOR CHECKING IDLE SPEED
With CONSULT-II
Connect CONSULT-II to the data link connector.
>> GO TO 3.
3.CHECK IDLE SPEED
With CONSULT-II
1. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
2. Read idle speed.
OK or NG
OK >>INSPECTION END
NG >> GO TO 4.
4.CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.
SEF142I
725±25 rpm
SEF817Y

EC-674
[YD]
TROUBLE DIAGNOSIS
5.BLEED AIR FROM FUEL SYSTEM
1. Stop engine.
2. Use priming pump to bleed air from fuel system. Refer toEC-664, "
AIR BLEEDING".
>> GO TO 6.
6.CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
OK or NG
OK >>INSPECTION END
NG >> GO TO 7.
7.DRAIN WATER FROM FUEL FILTER
Drain water from fuel filter. Refer toEC-664, "
WATER DRAINING".
>> GO TO 8.
8.CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9.CHECK AIR CLEANER FILTER
Check air cleaner filter for clogging or breaks.
OK or NG
OK >> GO TO 10.
NG >> Replace air cleaner filter.725±25 rpm
SEF817Y
725±25 rpm
SEF817Y

PRIMARY TIMING CHAIN
EM-165
[YD22DDTi]
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REMOVAL
1. Remove coolant reservior tank.
2. Remove charge air cooler. Refer toEM-114, "
Removal and Installation".
3. Remove oil cleaner and air duct. Refer toEM-112, "
Removal and Installation".
4. Remove rocker cover. Refer toEM-147, "
Removal and Installation".
5. Remove RH engine mount insulator and bracket. Refer toEM-184, "
Removal and Installation".
6. Pull power steering reservoir tank out of brackets to move power steering piping.
CAUTION:
To avoid removing power steering reservoir tank out of brackets move it with power steering pip-
ing aside.
7. Remove oil pan. Refer toEM-125, "
Removal and Installation".
8. Remove oil filter bracket. Refer toLU-22, "
Removal and Installation".
9. Remove injection tube and fuel injector. Refer toEM-135, "
Removal and Installation".
10. Remove secondary timing chain and associated parts. Refer toEM-158, "
Removal and Installation".
11. When removing rear chain case, remove camshaft sprockets. Refer toEM-149, "
Removal and Installa-
tion".
12. Remove crankshaft pulley.
a. Hold crankshaft pulley with the pulley holder (SST).
b. Loosen crankshaft pulley fixing bolt and pull out the bolt approx-
imately 10 mm (0.39 in).
c. Using pulley puller (SST), remove crankshaft pulley.
lUse two M6 bolts with approx. 60 mm (2.36 in) shank length
for securing crankshaft pulley.
7. Chain guide 8. Spacer 9. Front chain case
10. Crankshaft pully 11. Front oil seal 12. Oil pump
13. Primary timing chain 14. Oil pump drive sprocket 15. Crankshaft sprocket
16. Secondary timing chain 17. Rear chain case 18. Power steering pump
JEM131G
JEM132G

FL-1
FUEL SYSTEM
B ENGINE
CONTENTS
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SECTION
A
FL
FUEL SYSTEM
QR20DE
PREPARATION ........................................................... 2
Commercial Service Tool ......................................... 2
FUEL SYSTEM ........................................................... 3
Checking Fuel Lines ................................................. 3
General Precautions ................................................ 3
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND
FUEL PUMP ASSEMBLY ........................................... 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 6
INSPECTION AFTER INSTALLATION ................. 7
Disassembly and Assembly ..................................... 7
DISASSEMBLY ..................................................... 7
ASSEMBLY ........................................................... 8
FUEL TANK ................................................................ 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ................................................... 10
Inspection After Installation .....................................11
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 12
Standard and Limit ................................................. 12
Tightening Torque ................................................... 12
YD22DDTi
PREPARATION ......................................................... 13
Commercial Service Tool ........................................ 13
FUEL SYSTEM ......................................................... 14
Checking Fuel Lines ............................................... 14
General Precautions ............................................... 14
FUEL FILTER ............................................................ 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
INSPECTION AFTER INSTALLATION ................ 15
Air Bleeding ............................................................ 16
Draining Water ........................................................ 16
FUEL LEVEL SENSOR UNIT ................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 19
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ................ 20
FUEL TANK .............................................................. 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 22
Inspection After Installation .................................... 22
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 23
Standard and Limit .................................................. 23
Tightening Torque ................................................... 23