EC-122
[QR]
DTC P0011 IVT CONTROL
4. CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi-
nated.
OK or NG
OK >> GO TO 5.
NG >> Go to LU-7, "
OIL PRESSURE CHECK" .
5. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-123, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace intake valve timing control solenoid valve.
6. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-174, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).
7. CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-182, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace camshaft position sensor (PHASE).
8. CHECK CAMSHAFT (INTAKE)
Check the following.
Accumulation of debris to the signal plate of camshaft rear end
Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.
9. CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
Ye s o r N o
Yes >> Check timing chain installation. Refer to EM-53, "TIMING CHAIN" .
No >> GO TO 10.
PBIA8559J
PBIB0565E
DTC P0011 IVT CONTROL
EC-123
[QR]
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10. CHECK LUBRICATION CIRCUIT
Refer to EM-49, "
Inspection of Camshaft Sprocket (INT) Oil Groove" .
OK or NG
OK >> GO TO 11.
NG >> Clean lubrication line.
11 . CHECK INTERMITTENT INCIDENT
Refer to EC-105, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For wiring diagram refer to CKP sensor (POS) EC-171
and CMP sensor (PHASE) EC-178 .
>>INSPECTION END
Component InspectionBBS005CW
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid
valve as follows.
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve.
4. Provide 12V DC between intake valve timing control solenoid
valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION:
Do not apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
Removal and InstallationBBS005CX
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-53, "TIMING CHAIN" .
Terminal Resistance
1 and 2 8Ω [at 20°C (68°F)]
1 or 2 and ground∞ Ω
(Continuity should not exist.)
PBIB0193E
PBIB2275E
BASIC SERVICE PROCEDURE
EC-385
[VQ]
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14. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Refer to EC-387, "
IDLE SPEED" .
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-387, "
IDLE SPEED" .
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
Refer to EC-387, "
IGNITION TIMING" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-173, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4. VQ23DE: 700 ± 50 rpm (in P or N position)
VQ35DE: 625 ± 50 rpm (in P or N position)
VQ23DE: 700 ± 50 rpm (in P or N position)
VQ35DE: 625 ± 50 rpm (in P or N position)
15 ± 5° BTDC (in P or N position)
PBIB2178E
EC-404
[VQ]
TROUBLE DIAGNOSIS
Air Air duct
55555 5EM-131
Air cleanerEM-131
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-131
Electric throttle control actuatorEM-133
Air leakage from intake manifold/
Collector/GasketEM-133,
EM-138
Cranking Battery
111111
11SC-4
Generator circuitSC-27
Starter circuit 3EM-228
Signal plate 6EM-228
PNP switch 4AT- 2 3 0,
CVT-62
Engine Cylinder head
55555 55 5EM-210
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-228
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-173
CamshaftEM-192
Intake valve timing controlEM-173
Intake valve
3EM-210
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-140
,
EX-2
Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-145
,
LU-22
, LU-
23 , LU-25
Oil level (Low)/Filthy oilLU-19
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-462
[VQ]
DTC P0011, P0021 IVT CONTROL
On Board Diagnosis LogicBBS004YY
The MI will not light up for these diagnoses.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
DTC Confirmation ProcedureBBS004YZ
CAUTION:
Always drive at a safe speed.
NOTE:
If D TC P 00 11 or P0 02 1 i s di spl ay ed w i t h D TC P1111 or P 11 36 , f ir s t pe r f or m t r o ubl e di agn os is f o r
D TC P1111 o r P113 6. R ef e r t o EC-545, "
DTC P1111, P1136 IVT CONTROL SOLENOID VALVE" .
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Maintain the following conditions for at least 6 consecutive sec-
onds.
Hold the accelerator pedal as steady as possible.
4. Let engine idle for 10 seconds.
5. If the 1st trip DTC is detected, go to EC-464, "
Diagnostic Procedure" .
If the 1st trip DTC is not detected, go to next step.
6. Maintain the following conditions for at least 20 consecutive seconds.
DTC No.Trouble diagnosis
nameDetecting condition Possible cause
P0011
0011
(Bank 1)
Intake valve timing
control performanceThere is a gap between angle of target and
phase-control angle degree.
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)
Intake valve control solenoid valve
Accumulation of debris to the signal pick-up
portion of the camshaft
Timing chain installation
Foreign matter caught in the oil groove for
intake valve timing control P0021
0021
(Bank 2)
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function.
ENG SPEED 1,200 - 2,000 rpm (A constant rotation is maintained.)
COOLANT TEMPS More than 60°C (140°F)
B/FUEL SCHDL More than 3.38 msec
Selector lever P or N position
ENG SPEED 1,700 - 3,175 rpm (A constant rotation is maintained.)
COOLANT TEMPS 70 - 105°C (158 - 221°F)
PBIB0164E
DTC P0011, P0021 IVT CONTROL
EC-465
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6. CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
Ye s o r N o
Yes >> Check timing chain installation. Refer to EM-173, "TIMING CHAIN" .
No >> GO TO 7.
7. CHECK INTERMITTENT INCIDENT
Refer to EC-450, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
For Wiring Diagram, refer to EC-519, "
Wiring Diagram" for CKP sensor (POS), EC-526, "Wiring Diagram" for
CMP sensor (PHASE).
>>INSPECTION END
Component InspectionBBS004Z2
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid
valve terminals as follows.
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve.
4. Provide 12V DC between intake valve timing control solenoid
valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION:
Do not apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
Removal and InstallationBBS004Z3
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-173, "TIMING CHAIN" .
Terminals Resistance
1 and 2 7.0 - 7.5Ω [at 20°C (68°F)]
1 or 2 and ground∞Ω
(Continuity should not exist)
PBIB0193E
PBIB2275E
DTC P1111, P1136 IVT CONTROL SOLENOID VALVE
EC-551
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4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors F1, F251 (bank 1)
Harness for open and short between intake valve timing control solenoid valve and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-551, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace intake valve timing control solenoid valve.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-450, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionBBS0051V
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid
valve as follows.
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve.
4. Provide 12V DC between intake valve timing control solenoid
valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION:
Do not apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
Removal and InstallationBBS0051W
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EM-173, "TIMING CHAIN" .
Terminal Resistance
1 and 2 7.0 - 7.5Ω [at 20°C (68°F)]
1 or 2 and ground∞Ω
(Continuity should not exist.)
PBIB0193E
PBIB2275E
EM-2 CAMSHAFT ............................................................... 41
Removal and Installation ........................................ 41
REMOVAL ........................................................... 41
INSPECTION AFTER REMOVAL ........................ 44
INSTALLATION .................................................... 47
INSPECTION AFTER INSTALLATION ................ 49
Valve Clearance ...................................................... 50
INSPECTION ....................................................... 50
ADJUSTMENT .................................................... 51
TIMING CHAIN .......................................................... 53
Removal and Installation ........................................ 53
REMOVAL ........................................................... 54
INSPECTION AFTER REMOVAL ........................ 57
INSTALLATION .................................................... 58
OIL SEAL .................................................................. 62
Removal and Installation of Valve Oil Seal ............. 62
REMOVAL ........................................................... 62
INSTALLATION .................................................... 62
Removal and Installation of Front Oil Seal ............. 63
REMOVAL ........................................................... 63
INSTALLATION .................................................... 63
Removal and Installation of Rear Oil Seal .............. 64
REMOVAL ........................................................... 64
INSTALLATION .................................................... 64
CYLINDER HEAD ..................................................... 65
On-Vehicle Service ................................................. 65
CHECKING COMPRESSION PRESSURE ......... 65
Removal and Installation ........................................ 66
REMOVAL ........................................................... 66
INSPECTION AFTER REMOVAL ........................ 67
INSTALLATION .................................................... 68
INSPECTION AFTER INSTALLATION ................ 68
Disassembly and Assembly .................................... 70
DISASSEMBLY ................................................... 70
ASSEMBLY ......................................................... 71
Inspection After Disassembly ................................. 72
VALVE DIMENSIONS .......................................... 72
VALVE GUIDE CLEARANCE .............................. 73
VALVE GUIDE REPLACEMENT ......................... 73
VALVE SEAT CONTACT ..................................... 75
VALVE SEAT REPLACEMENT ........................... 75
VALVE SPRING SQUARENESS ......................... 76
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 76
ENGINE ASSEMBLY ................................................ 77
Removal and Installation ........................................ 77
REMOVAL ........................................................... 78
INSTALLATION .................................................... 79
INSPECTION AFTER INSTALLATION ................ 80
CYLINDER BLOCK ................................................... 81
Disassembly and Assembly .................................... 81
DISASSEMBLY ................................................... 82
ASSEMBLY ......................................................... 86
How to Select Piston and Bearing .......................... 91
DESCRIPTION .................................................... 91
HOW TO SELECT PISTON ................................. 92
HOW TO SELECT CONNECTING ROD BEAR-ING ....................................................................... 92
HOW TO SELECT MAIN BEARING .................... 95
Inspection After Disassembly .................................. 99
CRANKSHAFT END PLAY .................................. 99
CONNECTING ROD SIDE CLEARANCE ........... 99
PISTON TO PISTON PIN OIL CLEARANCE ....... 99
PISTON RING SIDE CLEARANCE ...................100
PISTON RING END GAP ..................................100
CONNECTING ROD BEND AND TORSION .....101
CONNECTING ROD BIG END DIAMETER ......101
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................101
CYLINDER BLOCK DISTORTION ....................102
MAIN BEARING HOUSING INNER DIAMETER .103
PISTON TO CYLINDER BORE CLEARANCE ..103
CRANKSHAFT MAIN JOURNAL DIAMETER ...104
CRANKSHAFT PIN JOURNAL DIAMETER ......105
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ...............................................................105
CRANKSHAFT RUNOUT ..................................105
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................105
MAIN BEARING OIL CLEARANCE ...................106
MAIN BEARING CRUSH HEIGHT ....................107
CONNECTING ROD BEARING CRUSH
HEIGHT .............................................................107
LOWER CYLINDER BLOCK MOUNTING BOLT
OUTER DIAMETER ...........................................107
CONNECTING ROD BOLT OUTER DIAMETER .107
SERVICE DATA AND SPECIFICATIONS (SDS) ....108
Standard and Limit ................................................108
GENERAL SPECIFICATIONS ...........................108
DRIVE BELT ......................................................108
EXHAUST MANIFOLD ......................................108
SPARK PLUG ....................................................108
CYLINDER HEAD ..............................................108
VALVE ................................................................109
CAMSHAFT AND CAMSHAFT BEARING .........113
CYLINDER BLOCK ............................................113
PISTON, PISTON RING AND PISTON PIN ......114
CONNECTING ROD ..........................................115
CRANKSHAFT ...................................................115
MAIN BEARING .................................................117
CONNECTING ROD BEARING .........................118
VQ
PRECAUTIONS .......................................................119
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................119
OPERATION PROCEDURE ..............................119
Precautions for Drain Engine Coolant ...................119
Precautions for Disconnecting Fuel Piping ...........119
Precautions for Removal and Disassembly ..........119
Precautions for Inspection, Repair and Replace-
ment ......................................................................119
Precautions for Assembly and Installation ............119