Page 2413 of 3502
FRONT DRIVE SHAFT
FAX-31
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FA X
7. Put boot band in the groove on drive shaft boot. Then fit pawls
into holes to temporary installation.
8. Pinch projection on the band with suitable pliers to tighten band.
9. Insert tip of band below end of the pawl.
10. After installing housing and shaft, rotate boot to check whether
or not the actual position is correct. If boot position is not correct,
secure boot with new boot bands again.
11. Install circular clip and dust shield to housing.
NOTE:
Do not reuse circular clip and dust shield.
Wheel Side
Assemble in step 14 to 32 of FAX-8, "DRIVE SHAFT BOOT REPLACEMENT" , “On-Vehicle Inspection and
Service”.
SDIA3053J
SDIA3054J
SDIA3055J
Page 2416 of 3502

FAX-34
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingBDS0007T
Drive ShaftBDS0007U
Dynamic DamperBDS0007V
Axial end play0.05 mm (0.002 in) or less
Joint Wheel side Transaxle side
Grease quantityQR20DE models
88 – 108 g (3.10 – 3.80 oz)132 – 142 g (4.66 – 5.00 oz)
VQ23DE models 124 – 134 g (4.37 – 4.73 oz)
VQ35DE models 115 – 125 g (4.06 – 4.41 oz) 134 – 144 g (4.73 – 5.08 oz)
Boots installed
lengthQR20DE models
141.7 – 143.7 mm (5.58 – 5.66 in)180.7 – 182.7 mm (7.11 – 7.19 in) (Left side)
176.8 – 178.8 mm (6.96 – 7.04 in) (Right side)
VQ23DE models194.5 – 196.5 mm (7.66 – 7.74 in) (Left side)
190.6 – 192.6 mm (7.50 – 7.58 in) (Right side)
VQ35DE models 155.3 – 161.3 mm (6.11 – 6.35 in)190.7 mm (7.51 in) (Left side)
186.8 mm (7.35 in) (Right side)
Dimension AQR20DE modelsLeft side
205 – 215 mm (8.07 – 8.46 in)
Right side
VQ23DE modelsLeft side 205 – 215 mm (8.07 – 8.46 in)
Right side 199 – 202 mm (7.83 – 7.95 in)
VQ35DE modelsLeft side 205 – 215 mm (8.07 – 8.46 in)
Right side —
Dimension BQR20DE modelsLeft side
50 mm (1.97 in)
Right side
VQ23DE modelsLeft side
70 mm (2.76 in)
Right side
VQ35DE modelsLeft side 70 mm (2.76 in)
Right side —
FAC0156D
Page 2426 of 3502
FL-10
FUEL TANK
After removing/installing rear suspension assembly, make sure to adjust wheel alignment and then, adjust
neutral position of steering angle sensor. Refer to RSU-5, "
Wheel Alignment Inspection" and BRC-40,
"Adjustment of Steering Angle Sensor Neutral Position" .
Page 2429 of 3502

FSU-1
FRONT SUSPENSION
E SUSPENSION
CONTENTS
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SECTION FSU
A
B
FSU
FRONT SUSPENSION
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
FRONT SUSPENSION ASSEMBLY ........................... 5
On-Vehicle Inspection .............................................. 5
INSPECTION OF TRANSVERSE LINK BALL
JOINT END PLAY ................................................. 5
STRUT INSPECTION ........................................... 5
Wheel Alignment Inspection ..................................... 5
DESCRIPTION ...................................................... 5
PRELIMINARY CHECK ........................................ 5
INSPECTION OF CAMBER, CASTER AND
KINGPIN INCLINATION ANGLES. ....................... 5
Components ............................................................. 7
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 9
COIL SPRING AND STRUT ..................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10INSTALLATION ................................................... 11
Disassembly and Assembly .................................... 11
DISASSEMBLY ................................................... 11
INSPECTION AFTER DISASSEMBLY ................ 12
ASSEMBLY ......................................................... 12
TRANSVERSE LINK ................................................. 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 14
INSTALLATION ................................................... 15
STABILIZER BAR ..................................................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 16
INSTALLATION ................................................... 16
FRONT SUSPENSION MEMBER ............................. 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 18
Wheel Alignment (Unladen*) .................................. 18
Ball Joint ................................................................. 18
Wheelarch Height (Unladen*) ................................. 18
Page 2430 of 3502
FSU-2
PRECAUTIONS
PRECAUTIONSPFP:00001
CautionBES0003G
When installing rubber bushings, final tightening must be performed under unladen conditions with tires
on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
–Unladen conditions mean that fuel, engine coolant and lubricant are full. A spare tire, a jack, hand tools
and mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Self-lock nut are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-
oiled, tighten as they are.
Page 2431 of 3502
PREPARATION
FSU-3
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FSU
PREPARATIONPFP:00002
Special Service Tools BES0003H
Commercial Service ToolsBES0003I
Tool number
Tool nameDescription
KV991040S0
CCK gauge attachment
1. Plate
2. Guide bolts
3. Nuts
4. Springs
5. Center plate
6. KV99104020 Adapter A
a: 72 mm (2.83 in) dia.
7. KV99104030 Adapter B
b: 65 mm (2.56 in) dia.
8. KV99104040 Adapter C
c: 57 mm (2.24 in) dia.
9. KV99104050 Adapter D
d: 53.4 mm (2.102 in) dia.Measuring wheel alignment
ST35652000
Strut attachmentDisassembling and assembling strut
ST3127S000
Preload gauge
1. GG9103000
Torque wrench
2. HT6294000
Socket adapter (1/2″)
3. HT6290000
Socket adapter (3/8″)Measuring rotating torque of ball joint
S-NT498
ZZA0807D
NT124
Tool nameDescription
Spring compressor Removing and installing coil spring
S-NT717
Page 2432 of 3502
FSU-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartBES0003J
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FSU-7FSU-12
—
—
—
FSU-7FSU-5FSU-16
NVH in FAX and FSU section
NVH in WT section
NVH in FAX section
NVH in BR section
NVH in PS section
Possible cause and Suspected parts
Improper installation, looseness
Strut deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
FRONT AXLE AND FRONT SUSPENSION
ROAD WHEELS
DRIVE SHAFT
BRAKES
STEERING
Symptom Front suspensionNoise×××××× ×××××
Shake×××× × ×××××
Vibration××××× × × ×
Shimmy×××× ×××××
Judder××× ×× × ×
Poor quality ride or handling××××× ××××
Page 2433 of 3502

FRONT SUSPENSION ASSEMBLY
FSU-5
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FSU
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection BES0003K
Make sure that the mounting conditions (looseness, back lash) of each component and component status
(wear, damage) are normal.
INSPECTION OF TRANSVERSE LINK BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Measure axial end play by placing an iron pry bar or a similar item between suspension arm and strut
assembly and prying up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage the installation position by applying
excessive force.
STRUT INSPECTION
Check for oil leakage, damage, and breakage of installation positions.
Wheel Alignment InspectionBES0003L
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen” conditions mean that fuel, engine coolant, and lubricant are full. A spare tire, a jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
1. Check Tires for improper air pressure and wear.
2. Check Road wheels for runout. Refer to WT-3, "
ROAD WHEEL" .
3. Check Wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
4. Check Transverse link ball joint axial end play. Refer to FSU-14, "
INSPECTION AFTER REMOVAL" .
5. Check Strut operation.
6. Check Each mounting point of axle and suspension for looseness and deformation.
7. Check Each link, rod, and member for cracks, deformation and other damage.
8. Check Vehicle height (posture).
INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES.
Camber, caster, kingpin inclination angles cannot be adjusted.
Before inspection, mount wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so vehicle will remain horizontal.
Using a CCK Gauge
Install CCK gauge attachment [SST:KV991040S0] with the following procedure on wheel, then measure wheel
alignment.
1. Remove three wheel nuts, and install the guide bolts to hub
bolts.
2. Screw adapter into the plate until it contacts the plate tightly.
3. Screw center plate into the plate.
4. Insert plate on guide bolt. Put spring in, and then evenly screw
both guide bolt nuts. When fastening guide bolt nuts, do not
completely compress the spring.Axial end play : 0 mm (0 in)
SEIA0240E