2003 Mercury Marauder steering

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
106 40A** Anti-lock Brake System (ABS)
107 Ð Not used
108 Ð Not used
109 ± Not used
110 ± Not used
111 ± Not used
112 50A** Ignition switch
113 50A** Feeds IP fuses 3, 5, 21, 23, 25, 27
114 30A** VAP Steering, Air suspension compressor,
Instrument cluster
115 50A** Ignition switch
116 30A** Wipers
117 ± Not used
118 20A** ABS
201 1/2 ISO Horn relay
202 1/2 ISO PCM relay
203 1/2 ISO Fuel pump relay
204 1/2 ISO A/C clutch relay
205 1/2 ISO Traction control switch relay
206 Ð Not used
207 1/2 ISO Fog lamp relay (Marauder only)
208 1/2 ISO Moonroof relay
209 Ð Not used
301 Full ISO Blower motor relay
302 Full ISO Starter solenoid relay
303 Full ISO Air suspension relay
304 Full ISO Heated backlight relay
401 Ð Not used
501 Diode PCM diode
502 Ð Not used
503 Ð Not used
Roadside Emergencies
150

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
601 Ð Not used
602 20A** Adjustable pedals, Power seat, Locks,
Decklid, Lumbar
* Mini fuse ** Circuit breaker/Maxi fuse
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may
compromise the integrity of your tires.
Temporary spare tire information
Your vehicle may have a temporary or full-size spare tire. The temporary
spare tire for your vehicle is labeled as such. It is smaller than a regular
tire and is designed for emergency use only. Replace this tire with a
full-size tire as soon as possible.
If you use the temporary spare tire continuously or do not follow
these precautions, the tire could fail, causing you to lose control
of the vehicle, possibly injuring yourself or others.
When driving with the temporary spare tiredo not:
²exceed 80 km/h (50 mph) under any circumstances.
²load the vehicle beyond maximum vehicle load rating listed on the
Safety Compliance Label.
²tow a trailer.
²use tire chains.
²drive through an automatic car wash, because of the vehicle's reduced
ground clearance.
²try to repair the temporary spare tire or remove it from its wheel.
Roadside Emergencies
151

WINDOWS AND WIPER BLADES
The windshield, rear window and wiper blades should be cleaned
regularly. If the wiper does not wipe properly, substances on the
windshield, rear window or the wiper blades may be the cause. These
may include hot wax treatments used by commercial car washes, tree
sap, or other organic contamination. To clean these items, please follow
these tips:
²The windshield or rear window may be cleaned with a non-abrasive
cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner (ZC-23),
available from your dealer.
²Do not use abrasives, as they may cause scratches.
²Do not use fuel, kerosene, or paint thinner to clean any parts.
²Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
²Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
²Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the painted surfaces.
INTERIOR TRIM
²Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
²Do not use household or glass cleaners as these may damage the
finish.
Cleaning
176

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.6L DOHC V8 engine
1. Automatic transmission fluid dipstick
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake fluid reservoir
5. Windshield washer fluid reservoir
6. Air filter assembly
7. Power steering fluid reservoir
8. Engine coolant bleed plug
9. Engine coolant reservoir
10. Battery
11. Power distribution box
Maintenance and Specifications
181

If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
Maintenance and Specifications
203

4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the ªMAXº line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
DONOTOVERFILLPOWERSTEERINGFLUID
MAX
MIN
MAX
Maintenance and Specifications
204

MOTORCRAFT PART NUMBERS
Component 4.6L DOHC V8 engine
Air filter element FA-1745
Fuel filter FG-986B
Battery-standard BXT-65±650
Oil filter FL-820-S
PCV valve EV-257
Spark plugs* AWSF-32-EM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil5.7L (6.0 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid
1
Fill to line on reservoir
Power steering fluid Motorcraft MERCONt
AT FFill to line on reservoir
Transmission fluid
2Motorcraft
MERCONtVATF17.6L (18.6 quarts)3
Engine coolant4Motorcraft Premium
Engine Coolant
(green-colored) or
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)13.8L (14.6 quarts)
Fuel tank N/A 71.9L (19.0 gallons)
Rear axle lubricant
5Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant2.2L (4.75 pints)
Maintenance and Specifications
211

Item Ford part
nameFord part
numberFord
specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-
M97B51±A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R70W)Motorcraft
MERCONtV
AT F
3
XT-5-QM
MERCONtV
Rear Axle
Lubricant
2Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateZC-18±A ESR-M17P5-A
Maintenance and Specifications
213