2003 Mercury Marauder coolant

To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
If coolant reservoir is empty, continue with steps 5±9, if coolant
reservoir level is only slightly low (coolant still in reservoir),
continue to steps 8 and 9 only.
5. Remove coolant bleed plug from
the coolant bypass tube using 1/4
inch square drive.
6. Add coolant/water mixture
through the bypass tube opening
until full at bypass opening.
Maintenance and Specifications
191

7. Install the coolant bypass bleed
plug. Be sure plug is tight.
8. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the ªcold fill rangeº or the ªcold fullº level on the
reservoir.
9. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
toChecking Engine Coolantsection. If the concentration is not 50/50
(protection to ±34É F/±36É C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44±A. Use of such coolant may harm the engine
and cooling system components.
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Maintenance and Specifications
192

Used engine coolant should be disposed of in an appropriate
manner. Follow your community's regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle's cooling system can hold, refer
toRefill capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
Severe climates
If you drive in extremely cold climates (less than ±36É C [±34É F]):
²It may be necessary to increase the coolant concentration
above 50%.
²NEVER increase the coolant concentration above 60%.
²Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
²Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
²It is still necessary to maintain the coolant concentration
above 40%.
²NEVER decrease the coolant concentration below 40%.
²Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
²Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
²Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
Maintenance and Specifications
193

If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
Maintenance and Specifications
203

MOTORCRAFT PART NUMBERS
Component 4.6L DOHC V8 engine
Air filter element FA-1745
Fuel filter FG-986B
Battery-standard BXT-65±650
Oil filter FL-820-S
PCV valve EV-257
Spark plugs* AWSF-32-EM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil5.7L (6.0 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid
1
Fill to line on reservoir
Power steering fluid Motorcraft MERCONt
AT FFill to line on reservoir
Transmission fluid
2Motorcraft
MERCONtVATF17.6L (18.6 quarts)3
Engine coolant4Motorcraft Premium
Engine Coolant
(green-colored) or
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)13.8L (14.6 quarts)
Fuel tank N/A 71.9L (19.0 gallons)
Rear axle lubricant
5Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant2.2L (4.75 pints)
Maintenance and Specifications
211

Fluid Ford Part Name Capacity
Windshield washer
fluidMotorcraft Premium
Windshield Washer
ConcentrateFill to line on reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine
the correct service interval.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Add the coolant type originally equipped in your vehicle.
5Rear axles are considered lubricated for life when the vehicle is used for
normal service. See your scheduled maintenance guide for Severe Duty
requirements.
Traction-Lok axles use 2.2L (4.75 pints) of rear axle lubricant and 118
ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118±A for complete refill of Traction-Lok rear axle.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Maintenance and Specifications
212

Item Ford part
nameFord part
numberFord
specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-
M97B51±A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R70W)Motorcraft
MERCONtV
AT F
3
XT-5-QM
MERCONtV
Rear Axle
Lubricant
2Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateZC-18±A ESR-M17P5-A
Maintenance and Specifications
213

A
ABS (see Brakes) .....................126
Air bag supplemental
restraint system ................104, 108
and child safety seats ............106
description ......................104, 108
disposal ....................................111
driver air bag ..................106, 109
indicator light ...........12, 108, 110
operation .........................106, 109
passenger air bag ...........106, 109
side air bag ..............................108
Air cleaner filter ...............206, 211
Air conditioning ..........................33
Air suspension ...........................130
description ..............................130
warning light .............................13
Antifreeze
(see Engine coolant) ................188
Anti-lock brake system
(see Brakes) ......................126±127
Audio system
(see Radio) ..................................19
Automatic transmission
driving an automatic
overdrive .................................132
fluid, adding ............................204
fluid, checking ........................204
fluid, refill capacities ..............211
fluid, specification ..................214
Auxiliary power point .................59
Axle
lubricant
specifications ..................212, 214
refill capacities ........................211B
Battery .......................................186
acid, treating emergencies .....186
charging system warning
light ............................................12
jumping a disabled battery ....156
maintenance-free ....................186
replacement, specifications ...211
servicing ..................................186
voltage gauge ............................16
BeltMinder ...................................99
Brakes ........................................126
anti-lock ...........................126±127
anti-lock brake system (ABS)
warning light .....................12, 127
brake warning light ..................11
fluid, checking and adding ....204
fluid, refill capacities ..............211
fluid, specifications .........212, 214
lubricant
specifications ..................212, 214
shift interlock ..........................131
Bulbs ............................................43
C
Capacities for refilling fluids ....211
CD changer .................................28
CD-single premium .....................19
Cell phone use ............................73
Certification Label ....................216
Changing a tire .........................151
Child safety restraints ..............111
child safety belts ....................111
Index
221