2003 MERCEDES-BENZ ML320 manual transmission

Contents
Tow-away alarm,
glass breakage sensor.................... 79
Controls in detail............................... 83
Locking and unlocking ......................... 84
Remote control with folding key ..... 84
Opening the doors
from the inside ............................... 86
Opening the liftgate........................ 87
Closing the liftgate ......................... 88
Automatic central locking .............. 89
Locking and unlocking
from the inside ............................... 90
Seats.................................................... 91
Seat heater*................................... 91
Removing and installing
head restraints ............................... 92
Rear seats ...................................... 93
Third row seats* ............................. 96
Memory function*................................ 99
Storing positions in memory ........ 100
Recalling positions from memory . 100
Exterior rear view mirror parking
position (passenger side) ............. 100Lighting.............................................. 102
Combination switch ..................... 102
Fog lamps .................................... 105
Hazard warning flasher ................ 106
Interior lighting............................. 107
Instrument cluster ............................. 110
Instrument cluster illumination .... 110
Coolant temperature gauge ......... 111
Display in the speedometer ......... 111
Resetting trip odometer ............... 112
Tachometer .................................. 112
Outside temperature indicator ..... 112
Setting the clock .......................... 112
Automatic transmission ..................... 113
One-touch gearshifting................. 113
Gear ranges.................................. 114
Gear selector lever position ......... 115
Accelerator position ..................... 117
Towing a trailer ............................ 117
Emergency operation (Limp Home
Mode)........................................... 117
Transmission control –
LOW RANGE mode............................. 118
Switching on LOW RANGE mode .. 118
Switching off LOW RANGE mode . 118Good visibility .................................... 119
Rear view mirror .......................... 119
Headlamp cleaning system* ........ 121
Windshield wipers ........................ 122
Rear window wiper....................... 123
Sun visor ...................................... 123
Automatic climate control ................. 124
Automatic mode .......................... 126
Adjusting air volume and air
distribution manually ................... 127
Defrosting .................................... 128
Air recirculation mode.................. 128
Air conditioning ............................ 129
Residual heat and ventilation ....... 130
Rear window defroster ................. 131
Rear passenger compartment
ventilation and rear automatic
climate control ............................. 131
Front and rear air outlets ............. 132
Power windows.................................. 134
Opening and closing the side
windows ....................................... 134
Rear quarter windows* ................ 136
Sliding/pop-up roof* ......................... 137
Opening and closing the
sliding/pop-up roof ...................... 137

ContentsPractical hints.................................. 223
What to do if … .................................. 224
Lamps in instrument cluster ......... 224
Additional indicators in the
speedometer display .................... 235
Where will I find ...?............................ 236
First aid kit ................................... 236
Vehicle tool kit ............................. 237
Electric air pump (ML 55 AMG) .... 238
Spare wheel (space-saver tire) ..... 239
Unlocking/locking in an emergency .. 242
Unlocking the vehicle ................... 242
Locking the vehicle ...................... 243
Changing batteries ....................... 243
Fuel filler flap ............................... 244
Manually unlocking the
transmission selector lever .......... 245
Opening/closing in an emergency ..... 246
Sliding/pop-up roof* .................... 246
Replacing bulbs ................................. 247
Bulbs ............................................ 247
Replacing bulbs for front lamps.... 249
Replacing bulbs for rear lamps ..... 251
Adjusting headlamp aim ............... 253Replacing wiper blades ...................... 254
Removal ....................................... 254
Installation ................................... 254
Flat tire .............................................. 255
Mounting the spare wheel ............ 255
Battery ............................................... 261
Disconnecting the battery ............ 261
Removing the batteries ................ 262
Charging and reinstalling
batteries....................................... 262
Reconnecting the batteries .......... 262
Jump starting ..................................... 264
Towing the vehicle ............................. 267
Front towing eye .......................... 269
Rear towing eye ........................... 269
Stranded vehicle .......................... 270
Fuses ................................................. 271
Fuse box in engine
compartment ............................... 271
Auxiliary fuse box in front
passenger footwell ....................... 272
Technical data................................. 273
Spare parts service............................ 274
Warranty coverage ............................ 275
Loss of Service and Warranty
Information Booklet ..................... 275
Identification labels ........................... 276
Layout of poly-V-belt drive ................. 277
Engine ............................................... 278
Rims and tires ................................... 279
Rims and tires .............................. 279
Rims and winter tires* ................. 280
Spare wheel ................................. 280
Electrical system ............................... 281
Main Dimensions ............................... 282
Weights ............................................. 283
Fuels, coolants, lubricants etc. .......... 284
Capacities .................................... 284
Engine oils ................................... 286
Engine oil additives ...................... 286
Air conditioning refrigerant .......... 286
Brake fluid.................................... 286
Premium unleaded gasoline ......... 286
Fuel requirements ........................ 287
Gasoline additives ........................ 287
Coolants ...................................... 287

117 Controls in detail
Automatic transmission
Accelerator position
Your driving style influences the transmis-
sion’s shifting behavior:
Less throttle Earlier upshifting
More throttle Later upshifting
Kickdown
Use kickdown when you want maximum
acceleration
Press the accelerator past the point of
resistance.
The transmission shifts into a lower
gear.

Ease on the accelerator when you have
reached the desired speed.
The transmission shifts up again.

Towing a trailer
If you tow a trailer, note the following
points:

Manually shift to a lower gear range
(4,3, 2, 1), if the transmission hunts
between gears on inclines
(page 114).
A lower gear range and reduction of
speed reduces the change to overload
or overheat the engine.


At very steep inclines switch transfer
case to LOW RANGE mode
(page 118).
For more information on trailer towing, see
the “Operation” section (
page 192).Emergency operation (Limp Home
Mode)
If the vehicle acceleration worsens or the
transmission no longer shifts, the trans-
mission is most likely operating in limp
home mode. In this mode only 2nd gear
and reverse gear can be activated.
Stop the vehicle.

Move selector lever to positionP.

Turn off the engine.

Wait at least ten seconds before re-
starting.

Move selector lever to position D (for
2nd gear) or R.

Have the transmission checked at an
authorized Mercedes-Benz Light Truck
Center as soon as possible.

195 Operation
Driving instructions
Adjust the mirrors to permit unobstructed
view beyond rear of trailer.

If the trailer has electric brakes, start
your vehicle and trailer moving slowly,
and then apply only the trailer brake
controller by hand to be sure the
brakes are working properly.


Always secure items in the trailer to
prevent load shifts while driving.


When towing a trailer, check occasion-
ally to be sure that the load is secure,
and that lighting and trailer brakes (if
so equipped) are functioning properly.


Take into consideration that when tow-
ing a trailer, the handling characteris-
tics are different and less stable from
those when operating the vehicle with-
out a trailer.
It is important to avoid sudden maneu-
vers.


The vehicle and trailer combination is
heavier, and therefore is limited in ac-
celeration and climbing ability, and re-
quires longer stopping distances.
I t i s m o r e p r o n e t o r e a c t i n g t o s i d e w i n d
gusts, and requires more sensitive
steering input.


If possible, do not brake abruptly, but
rather engage the brake slightly at first
to permit the trailer to activate its
brake. Then increase the braking force.


If the transmission hunts between
gears on inclines, manually shift to a
lower gear (select 4, 3, 2 or 1).
A lower gear and reduction of speed re-
duces the chance of engine overload-
ing and / or overheating.


On very steep inclines, not manageable
with selector lever in position1, switch
transfer case to LOW RANGE mode
(page 118).


When going down a long hill, shift into
a lower gear and use the engine’s brak-
ing effect.
Avoid riding the brakes, thus overheat-
ing the vehicle and trailer brakes.
!If the trailer should begin to sway, re-
duce the vehicle’s speed and use the
brake controller by hand to straighten
out the vehicle and trailer.
In no case should you attempt to
straighten out the tow vehicle and trail-
er by increasing the speed or over-
steering and stepping on the brakes.

245 Practical hints
Unlocking/locking in an emergency
Manually unlocking the transmission selector lever
In the case of power failure the transmis-
sion selector lever can be manually un-
locked, e.g. to tow the vehicle.
1Pencil

Insert a pin1, e.g. pencil, into the cov-
ered opening below the position D of
the shift pattern.

Push the pin down.

Move selector lever from positionP.

Remove the pin from the opening.
The cover returns to its closed position
after moving the selector lever to
positionD.iThe selector lever is locked again when
moving it to positionP.

269 Practical hints
Towing the vehicle
Front towing eye
The front towing eye is located on the pas-
senger side below the bumper.
1Towing eyeRear towing eye The rear towing eye is located behind the
right side cover in the bumper panel.
ML 320, ML 350, ML 5001Cover
2Towing eye
To remove cover:
Pry out the cover1 using a flat blade
screwdriver (
page 237).
To reinstall cover:

Engage cover at bottom and press in
top securely.
iThe selector lever will remain locked in
positionP and the key will not turn in
the steering lock if the battery is dis-
connected or discharged. See notes on
the battery (
page 261) or on jump
starting (
page 264).
Manual unlocking of transmission se-
lector lever (page 245)
Warning!
G
In order to avoid possible serious burns or
injury, use extreme caution when removing
the cover, because the rear exhaust pipe is
extremely hot.

299 Index
A
ABS 25, 71, 293
ABS control 71
LOW RANGE mode 72
Malfunction indicator lamp 225
Warning lamp 225
Accelerator position, automatic
transmission 117
Accident
In case of 49
Activating
Air circulation mode 130
Air recirculation mode 129
Anti-theft alarm system 78
Automatic climate control 125
ESP 77
Exterior headlamps 46
Hazard warning flasher 106
Headlamps 46
High beams 102
Ignition 33
Immobilizer 51, 78
Rear passenger compartment
ventilation and climate control 131
Rear window defroster 131
Rear window wiper 48Residual heat 130
Seat heater 91
Tow-away alarm 80
Warning indicators (Parktronic*) 151
Windshield wipers 48
Activating automatic central locking 89
Adding
Coolant 206
Engine oil 204, 205
Additional turn signals 247
Adjustable steering column
Indicator lamp 229
Adjusting 34
Backrest tilt 36, 37
Exterior rear view mirror 38
Head restraint height 36, 37
Head restraint tilt 36, 37
Headlamp aim 253
Instrument cluster illumination 110
Manual seat 35
Mirrors 38
Power seats 37
Seat cushion tilt 37
Seat fore and aft 35
Seat fore and aft adjustment 37
Seat height 35, 36Seats 34
Steering wheel 37
Adjusting air distribution
Automatic climate control 127
Adjusting air volume
Automatic climate control 127
Air conditioner (cooling)
Turning on 129
Air conditioning
Cooling 129
Air conditioning refrigerant 286
Air outlets
Automatic climate control 132
Air pressure see Tire inflation pressure 211
Air pump 238
Air recirculation mode 128
Activating 129
Deactivating 129
AIRBAG OFF
Warning lamp 232
Airbags 55
BabySmart
TM airbag deactivation
system 293
BabySmartTM deactivation system 65
Children 56
Front 59

300 Index
Passenger 59
Safety guidelines 57
Side impact 59
Window curtain 59
Alarm
Audible 70, 79
Canceling 79
Visual 78
Alarm system
Anti-theft 78
Anticorrosion/antifreeze 288
Antiglare
Automatic 119
Antilock brake system (ABS) 293
Anti-theft alarm system
Arming 78
Canceling alarm 79
Disarming 79
Anti-theft systems
Anti-theft alarm system 78
Immobilizer 78
Tow-away alarm, glass breakage
sensor 79
Aquaplaning see Hydroplaning 183Armrest
Storage compartment in front of 153
Storage spaces 153
Armrest in rear seat bench 155
Ashtray
Front center console 156
Rear center console 157
At the gas station 200
ATF (automatic transmission fluid) 206
Attaching a trailer 194
Automatic antiglare for rear
view mirror 119
Automatic central locking
Activating 89
Deactivating 89
Automatic climate control 124
Adjusting air distribution 127
Adjusting air volume 127
Air conditioning 129
Air outlets 132
Air recirculation mode 128
Basic setting 127
Changing basic setting 127
Defrosting 128Economy mode 125
Rear passenger compartment 131
Rear window defroster 131
Residual heat utilization 130
Residual ventilation 130
Switching off 127
Switching on 126
Automatic headlamp mode 103
Automatic interior lighting control
Activating 107
Deactivating 107
Automatic locking when driving 89
Automatic transmission 113
Accelerator position 117
Emergency operation (Limp Home
Mode) 117
Gear ranges 114
Gear selector lever position 115
Gear shifting malfunctions 117
Kickdown 117
Manual shifting 113
One-touch gearshifting 113
Selector lever position 113
Towing a trailer 117
Transmission fluid 206