2003 MERCEDES-BENZ ML320 light

257 Practical hints
Flat tire
Removing the wheel
Unscrew and remove all wheel bolts.

Remove the remaining bolts.

Grip the wheel from the sides and re-
move it.
Mounting the new wheel

Clean contact surfaces of wheel and
wheel hub.

Install spare wheel on wheel hub.

Insert wheel bolts and tighten them
slightly.

ML 55 AMG:
Inflate the spare wheel with collapsible
tire using the electric air pump
(page 259).
!Do not place wheel bolts in sand or dirt.
This could result in damage to the bolt
and wheel hub threads.
Warning!
G
ML 55 AMG:
Inflate the spare wheel with collapsible tire
only after the wheel is properly mounted.
Inflate the spare wheel tire using the electric
air pump (
page 259) before lowering the
vehicle.
!To avoid paint damage, place wheel flat
against hub and hold it there while in-
stalling first wheel bolt.
Warning!
G
Always replace wheel bolts that are dam-
aged or rusted.
Never apply oil or grease to wheel bolts.
Damaged wheel hub threads should be re-
paired immediately. Do not continue to drive
under these circumstances! Contact an au-
thorized Mercedes-Benz Light Truck Center
or call Roadside Assistance.
Incorrect mounting bolts or improperly
tightened mounting bolts can cause the
wheel to come off. This could cause an acci-
dent. Be sure to use the correct mounting
bolts.

261 Practical hints
Battery
Battery
The battery is located in the engine com-
partment on the right-hand side.
Disconnecting the battery
Turn off all electrical consumers.

Open the hood (
page 202).

Disconnect the battery negative lead.

Remove the cover from the positive ter-
minal.

Disconnect the battery positive lead.
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the key is in the steering lock. Other-
wise the alternator and other electronic
components could be severely dam-
aged.
Have the battery checked regularly by
an authorized Mercedes-Benz Light
Truck Center.
Refer to Service Booklet for mainte-
nance intervals or contact your autho-
rized Mercedes-Benz Light Truck
Center for further information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
Warning!
G
With a disconnected battery

y o u w i l l n o l o n g e r b e a b l e t o t u r n t h e k e y
in the steering lock


the selector lever will remain locked in
positionP

264 Practical hintsJump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
when the engine and catalytic convert-
er are cold.


Do not start the engine if the battery is
frozen. Let the battery thaw out first.


Only jump start from batteries with the
same voltage rating (12V). Jump start-
ing with a more powerful battery could
damage the vehicle's electrical system,
which will not be covered by the Mer-
cedes-Benz Limited Warranty.


Use only jumper cables with sufficient-
cross-section, insulated terminal
clamps and polarity reversal protec-
tion.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
iJumper cables with polarity reversal
protection are available at any autho-
rized Mercedes-Benz Light Truck
Center.

265 Practical hints
Jump starting
The battery is located in the engine com-
partment.
Make sure that the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift selector lever to positionP.1Positive terminal
2Cable clamps
3Negative terminal
4Cover

Remove cover4 from positive terminal
on both vehicles.

Connect positive terminals1 on the
batteries with the jumper cables. Start
with the charged battery.
!Jump starting may only be performed
on the battery installed in the engine
compartment.
Avoid repeated and lengthy starting at-
tempts.
Do not attempt to start the engine us-
ing a battery quick charge unit.
If engine does not run after several un-
successful starting attempts, have it
checked at the nearest authorized
Mercedes-Benz Light Truck Center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter.
Make sure the jumper cables do not
have loose or missing insulation.
Make sure the cable clamps do not
touch any other metal part while the
other end is still attached to a battery.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 261).

266 Practical hintsJump starting
Let the engine of the assisting vehicle
run at idle speed.

Connect the negative terminals3 of
the batteries with the jumper cables.
Start with the charged battery.

Start the engine of the disabled vehi-
cle.Now you can again turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
the negative terminals3 of the batter-
ies and then from the positive
terminals1.

Have the battery checked at the
nearest authorized Mercedes-Benz
Center.iThe vehicle cannot be started via
tow-start.

271 Practical hintsFuses
Fuses
The fuse chart is printed on the corre-
sponding fuse box cover. The amperages
of the fuses are also indicated there.
Fuse box in engine compartment
The fuse box is located in the engine com-
partment on the left-hand side.
1Clamps
2Fuse box cover
Removing/installing cover
Release clamps1

Lift fuse box cover2 up.

Install cover1 in reverse order.3Fuse chart
4Fuse extractor
5Spare fuses
iOnly install fuses that have been tested
and approved by Mercedes-Benz and
that have the specified amperage rat-
ing.
Never attempt to repair or bridge a
blown fuse. Have the cause determined
and remedied by an authorized
Mercedes-Benz Light Truck Center.

275 Technical data
Warranty coverage
Warranty coverage
Your vehicle is covered under the terms of
the “warranties” printed in the Service and
Warranty Information booklet. Your
authorized Mercedes-Benz Light Truck
Center will exchange or repair any defec-
tive parts originally installed on the vehicle
in accordance with the terms of the follow-
ing warranties:

New Vehicle Limited Warranty


Emission System Warranty


Emission Performance Warranty


California, Maine, Massachusetts, and
Vermont Emission Control Systems
WarrantyReplacement parts and accessories are
covered by the Mercedes-Benz Spare Parts
and Accessories warranties, copies of
which are available at any Mercedes-Benz
Center.
Loss of Service and Warranty
Information Booklet
Should you lose your Service and Warranty
Information booklet, have your authorized
Mercedes-Benz Center arrange for a re-
placement. It will be mailed to you.

279 Technical data
Rims and tires
Rims and tires
Use only tires and rims which have been
specifically developed for your vehicle and
tested and approved by Mercedes-Benz.
Other tires and rims can have detrimental
effects, such as

poor handling characteristics


increased noise


increased fuel consumption
Rims and tires
!Moreover, tires and rims not approved
by Mercedes-Benz may, under load, ex-
hibit dimensional variations and differ-
ent tire deformation characteristics
under load that could cause them to
come into contact with the vehicle
body or axle parts. Damage to the tires
or the vehicle may be the result.
iFurther information on tires and rims is
available at any authorized
Mercedes-Benz Light Truck Center. A
tire inflation pressure table is located
on the fuel filler cap of the vehicle. The
tire pressure should be checked regu-
larly and should only be adjusted on
cold tires. Follow tire manufacturer’s
maintenance recommendation includ-
ed with vehicle.
Model
ML 320, ML 350
ML 500
ML 55 AMG
Rims (light alloy)
8 J x 17 H2 ET 52
8 ½ J x 17 H2 ET 52
9 J x 18 H2 ET 52
Wheel offset
2.0 in (52 mm)
2.0 in (52 mm)
2.0 in (52 mm)
All season tires (radial-ply-tires)
255/60 R17 106 H
275/55 R17 109 V
285/50 R18 109 W
1
1Must not be used with snow chains.Rims* (light alloy)
8 ½ J x 17 H2 ET 47
8 ½ J x 17 H2 ET 47
-
Wheel offset*
1.85 in (47 mm)
1.85 in (47 mm)
-
All season tires (radial-ply-tires)*
275/55 R17 109 V
275/55 R17 109 V
-