2003 MERCEDES-BENZ C240 WAGON engine

271 Practical hints
What to do if …
When the
ENGINE OIL LEVEL – CHECK LEV-
EL!
message appears while the engine is
running and at operating temperature, the
engine oil level has dropped to approxi-
mately the minimum mark on the dipstick.
When this occurs, the warning will first
come on intermittently and then stay on if
the oil level drops further.If no oil leaks are noted, continue to drive
to the nearest service station where the
engine oil should be topped to the “full”
mark on the dipstick with an approved oil.
!The engine oil level warnings should
not be ignored. Extended driving with
the symbol displayed could result in se-
rious engine damage that is not cov-
ered by the Mercedes-Benz Limited
Warranty.
Display
Possible cause
Suggested solution
A
RESERVE FUEL
VISIT FILLING STATION!
The fuel level has dropped below the re-
serve mark.

Refuel at the next gas station
(page 232).
Y
HOOD OPEN!
You are driving with the hood open.

Close the hood (
page 234).
I
REPLACE KEY
VISIT WORKSHOP!
No additional code available for Smart-
Key.

Visit an authorized Mercedes-Benz
Center as soon as possible.
AUTOM. LIGHT ON
REMOVE KEY!

Remove the key from the starter
switch.
.
LAMP SENSOR
VISIT WORKSHOP!
The lamp sensor is malfunctioning. The
headlamps switch on automatically.

In the control system, set lamp op-
eration to manual (
page 99).

Switch on headlamps using the ex-
terior lamp switch.
S203 MY03_A.book Page 271 Tuesday, January 28, 2003 2:22 PM

275 Practical hints
What to do if …
Display
Possible cause
Suggested solution
.
TAIL LAMP, R
CHECK LAMP!

SUBSTITUTE LAMP ON!

The right tail lamp is malfunctioning. A
backup bulb is being used.

Visit an authorized Mercedes-Benz
Center as soon as possible.
SIDE MARKER LAMP, LF
CHECK LAMP!

SUBSTITUTE LAMP ON!

The left parking lamps are malfunctioning.
A backup bulb is being used.

Visit an authorized Mercedes-Benz
Center as soon as possible.
SIDE MARKER LAMP, RF
CHECK LAMP!

SUBSTITUTE LAMP ON!

The right parking lamps are malfunction-
ing. A backup bulb is being used.

Visit an authorized Mercedes-Benz
Center as soon as possible.
LIGHTS
TURN OFF LAMPS!
This display appears if the driver’s door is
opened with the engine shut off and no
key in the starter switch.

Insert key in the starter switch.

Switch off lights.
AUTOM. LIGHT ON
REMOVE KEY!
Key in the starter switch position1 or2.

Remove key from the starter switch.
!
(Canada only)
;
(USA only)
PARKING BRAKE
RELEASE PARKING BRAKE!
You are driving with the parking brake set.

Release the parking brake
(page 46).
<
SEAT BELT SYSTEM
VISIT WORKSHOP!
The seat belt system is malfunctioning.

Visit an authorized Mercedes-Benz
Center as soon as possible.
S203 MY03_A.book Page 275 Tuesday, January 28, 2003 2:22 PM

278 Practical hintsWhat to do if …Display
Possible cause
Suggested solution
#
UNDERVOLTAGE
ENGINE ON!
The battery has insufficient voltage and
can no longer supply the convenience
functions such as seat heater*.

Start the engine (
page 44).
UNDERVOLTAGE
SWITCH CONSUMERS OFF!
The battery is malfunctioning.

Have the battery checked at a ser-
vice station.
G
VISIT WORKSHOP!
DISPLAY DEFECTIVE
The instrument cluster display is mal-
functioning.

Continue driving with added cau-
tion.

Visit an authorized Mercedes-Benz
Center as soon as possible.
±
VISIT WORKSHOP!
DISPLAY DEFECTIVE
Certain electronic systems are unable to
relay information to the control system.
The following systems may have failed:

Coolant temperature display


Tachometer


Cruise control display

Have the electronic systems
checked by an authorized
Mercedes-Benz Center
(page 258).
W
WASHER FLUID
CHECK LEVEL!
The fluid level has dropped to about
1/3
of total reservoir capacity.
Add washer fluid (
page 240).
S203 MY03_A.book Page 278 Tuesday, January 28, 2003 2:22 PM

301 Practical hints
Flat tire
Wheel cover on vehicles with steel rims
(Canada only)
On wheel to be changed, remove wheel
cover by reaching into two openings of
the wheel cover and pulling away from
the wheel.

On whee l to b e change d, loos en b ut do
not yet remove the wheel bolts (ap-
proximately one full turn with wrench). The jack take-up brackets are located di-
rectly behind the front wheel housings and
in front of the rear wheel housings.

Place jack on firm ground.

Position jack1 under the take-up
bracket2 so that it is always vertical
(plumb-line) as seen from the side,
even if the vehicle is parked on an in-
cline.

Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the
ground. Never start engine while vehi-
cle is raised.
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack
arm is fully seated in the jack take-up brack-
et. Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
S203 MY03_A.book Page 301 Tuesday, January 28, 2003 2:22 PM

305 Practical hints
Battery
Battery
The battery is located in the engine com-
partment on the right hand side.
Removal of filter box:
Release the three clamps1.

Remove filter box.
Installation of filter box:

Insert filter box properly.

Secure it with the three clamps1.
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the key is in the starter switch. Oth-
erwise the alternator and other elec-
tronic components could be severely
damaged.
Have the battery checked regularly by
an authorized Mercedes-Benz Center.
Refer to Service Booklet for mainte-
nance intervals or contact your autho-
rized Mercedes-Benz Center for further
information.Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
S203 MY03_A.book Page 305 Tuesday, January 28, 2003 2:22 PM

308 Practical hintsJump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
when the engine and catalytic convert-
er are cold.


Do not start the engine if the battery is
frozen. Let the battery thaw out first.


Only jump start from batteries with the
same voltage rating (12 V). Jump start-
ing with a more powerful battery could
damage the vehicle’s electrical system,
which will not be covered by the
Mercedes-Benz Limited Warranty.


Use only jumper cables with sufficient
cross-section and insulated terminal
clamps.


Always make sure that the jumper ca-
bles are not on or near pulleys, fans, or
other parts that move when the engine
is started or running.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
Read all instructions before proceeding.
!Jump starting may only be performed
on the battery installed in the engine
compartment.
Avoid repeated and lengthy starting at-
tempts.
Do not attempt to start the engine us-
ing a battery quick charge unit.
If engine does not run after several un-
successful starting attempts, have it
checked at the nearest authorized
Mercedes-Benz Center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter and
may present a fire risk.
Make sure the jumper cables do not
have loose or missing insulation.
Make sure the cable clamps do not
touch any other metal part while the
other end is still attached to a battery.
S203 MY03_A.book Page 308 Tuesday, January 28, 2003 2:22 PM

309 Practical hints
Jump starting
The battery is located in the engine com-
partment on the right hand side. The termi-
nals for jump starting are located in front
of the battery.
Make sure that the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift selector lever to positionP (man-
ual transmission to Neutral).1Positive terminal of charged battery
2Positive under hood terminal in front of
discharged battery
3Negative terminal of charged battery
4Negative under hood terminal in front
of discharged battery

Connect positive terminal1 of the
charged battery with the under hood
terminal2 in front of the discharged
battery with the jumper cables. Clamp
cable to charged battery1 first.

Start engine of the vehicle with the
charged battery and run at idle speed.

Connect negative terminal3 of the
charged battery with the under hood
terminal4 in front of the discharged
battery with the jumper cables. Clamp
cable to charged battery3 first.

Start the engine of the disabled vehi-
cle.
Now you can again turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
negative terminals3 and4 and then
from positive terminals1 and2.

Have the battery checked at the near-
est authorized Mercedes-Benz Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 239).
!Vehicles with automatic transmission
or 4MATIC*:
Do not tow-start the vehicle.
S203 MY03_A.book Page 309 Tuesday, January 28, 2003 2:22 PM

310 Practical hintsTowing the vehicle
Towing the vehicleMercedes-Benz recommends that the
vehicle be transported with all wheels off
the ground using flatbed or appropriate
wheel lift/dolly equipment. This method is
preferable to other types of towing.When circumstances do not permit the
recommended towing methods, the
vehicle may be towed with all wheels on
the ground or front wheels raised (except
vehicles with 4MATIC*) only so far as
necessary to have the vehicle moved to a
safe location where the recommended
towing methods can be employed.
!Use flatbed or wheel lift/dolly equip-
ment with key in starter switch turned
to position0.
Do not tow with sling-type equipment.
Towing with sling-type equipment over
bumpy roads will damage radiator and
supports.
To prevent damage during transport,
do not tie down vehicle by its chassis or
suspension parts.
Switch off the tow-away alarm
(page 80) and deactivate the auto-
matic central locking (
page 88).
!Vehicles with automatic transmission
and/or 4MATIC*:
Do not tow-start the vehicle.!Vehicles with 4MATIC*:
Do not tow with one axle raised. Doing
so could damage the transfer case,
which is not covered by the
Mercedes-Benz Limited Warranty.
All wheels must be on or off the ground.
Observe instructions for towing the
vehicle with all wheels on the ground.
!If the vehicle is towed with the front
axle raised (not permissible for vehicles
with 4MATIC*), the engine must be
shut off (key in starter switch
position0 or1). Otherwise the ESP will
immediately be engaged and will apply
the rear wheel brakes.
When towing the vehicle with all wheels
on the ground, the selector lever must
be in positionN (manual transmission:
gears disengaged) and the key must be
in starter switch position2.
When towing the vehicle with all wheels
on the ground or the front axle raised,
the vehicle may be towed only for
distances up to 30 miles (50 km) and
at a speed not to exceed 30 mph
(50 km/h).
S203 MY03_A.book Page 310 Tuesday, January 28, 2003 2:22 PM