2003 MAZDA MODEL MPV air condition

8-1
Form No. 8R21-EA-02G
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction
................................................................................. 8- 2
Introduction ............................................................................. 8- 2
Scheduled Maintenance
.............................................................. 8- 3
Scheduled Maintenance ........................................................... 8- 3
Owner Maintenance
.................................................................... 8- 6
Owner Maintenance Schedule ................................................. 8- 6
Owner Maintenance Precautions ............................................. 8- 7
Engine Compartment Overview .............................................. 8- 8
Engine Oil ................................................................................ 8- 9
Engine Coolant ........................................................................ 8-11
Brake Fluid .............................................................................. 8-13
Power Steering Fluid ............................................................... 8-14
Automatic Transaxle Fluid (ATF) ........................................... 8-15
Washer Fluid ............................................................................ 8-16
Body Lubrication ..................................................................... 8-17
Air Filter .................................................................................. 8-17
Wiper Blades ........................................................................... 8-18
Battery ..................................................................................... 8-22
Tires ......................................................................................... 8-23
Light Bulbs .............................................................................. 8-27
Fuses ........................................................................................ 8-33
Appearance Care
......................................................................... 8-38
How to Minimize Environmental Paint Damage ..................... 8-38
Exterior Care ........................................................................... 8-40
Interior Care ............................................................................ 8-43
J16L_8R21-EA-02G.book Page 1 Saturday, June 8, 2002 11:16 AM

8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8R21-EA-02G

Schedule 1
I:
Inspect and repair, clean, adjust, or replace if necessary.
R:
Replace
L:
Lubricate
C:
Clean
ENGINE
IGNITION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)
*
1According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability. Maintenance Interval
(Number of months
or kilometers (miles),
whichever comes first)Months 6 12182430364248
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Drive belts II
PCV valve
*1I
Spark plugs (Platinum tipped type)Replace every 160,000 km (100,000 miles)
Air filterCR C
Fuel lines and hoses
*1II
Cooling systemII
Engine coolantReplace at first 72,000 km (45,000 miles) or 36 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Brake lines, hoses and connectionsII
Brake fluidRR
Disc brakesII
Drum brakesII
Steering operation and linkagesII
Front suspension ball jointsII
Driveshaft dust bootsII
Bolts and nuts on chassis and bodyII
Exhaust system heat shieldsII
All locks and hingesLLLLLLLL
Refrigerant amountIIII
Compressor operationIIII
Cabin air filter (if equipped)Replace once a year or every 20,000 km (12,000 miles)
J16L_8R21-EA-02G.book Page 4 Saturday, June 8, 2002 11:16 AM

8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8R21-EA-02G

Schedule 2
I:
Inspect and repair, clean, adjust, or replace if necessary.
R:
Replace L :
Lubricate C :
Clean
ENGINE
IGNITION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ELECTRICAL SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)
*
1According to state and federal regulations, failure to perform maintenance on these items will not void your emissions
warranties. However, Mazda recommends that all maintenance services be performed at the recommended time or kilometrage
(mileage) period to ensure long-term reliability.
*
2If the vehicle is operated under any of the following conditions, change the spark plugs every 96,000 km(60,000 miles) or
shorter.
a)Repeated short-distance driving
b)Extended periods of idling or low-speed operation
c)Driving for long periods in cold temperatures or extremely humid climates
d)Towing a trailerMaintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Engine oilPuerto RicoReplace every 5,000 km (3,000 miles) or 3 months
OthersRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
Drive belts II
PCV valve
*1I
Hoses and tubes for emission(Puerto Rico)I
Spark plugs (Platinum
tipped type)USAReplace every 96,000 km (60,000 miles)
Others
*2Replace every 160,000 km (100,000 miles)
Air filterPuerto RicoCRCR
OthersCR C
Fuel lines and hoses
*1I I
Cooling systemII
Engine coolantReplace at first 72,000 km (45,000 miles) or 36 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Engine coolant levelIIIIIIIIIIII
Function of all lightsIIIIIIIIIIII
Brake lines, hoses and connectionsII
Brake fluidRR
Brake fluid level IIIIIIIIIIII
Disc brakesIIII
Drum brakes I I
Tire inflation pressure and tire wearIIIIIIIIIIII
Steering operation and linkagesII
Power steering fluid levelIIIIIIIIIIII
Front suspension ball jointsII
Driveshaft dust bootsII
Bolts and nuts on chassis and bodyIIII
Exhaust system heat shieldsII
All locks and hingesLLLLLLLLLLLL
Washer fluid levelIIIIIIIIIIII
Refrigerant amountIIII
Compressor operationIIII
Cabin air filter (if equipped)Replace once a year or every 20,000 km (12,000 miles)
J16L_8R21-EA-02G.book Page 5 Saturday, June 8, 2002 11:16 AM

8-17
Maintenance and Care
Owner Maintenance
Form No. 8R21-EA-02G
All moving points of the body, such as
door and hood hinges and locks, should
be lubricated each time the engine oil is
changed. Use a nonfreezing lubricant on
locks during cold weather.
Make sure the engine hood’s secondary
latch keeps the hood from opening when
the primary latch is released.This air filter may be cleaned with
compressed air and reused, or replaced,
depending on its condition. Unless it is
very dirty, simply shake it to remove
foreign particles. Each time you inspect it,
wipe inside the air cleaner housing with a
damp cloth.

Replacing the Air Filter
1. Remove the bolt and unfasten the
clamps on the air cleaner housing.
Body LubricationAir Filter
Don’t drive without an air filter. This
could result in excessive engine wear.
NOTE
If the vehicle is operated in very dusty
or sandy areas, replace the filter more
often than recommended intervals.
CAUTION
Bolt
Clamp
J16L_8R21-EA-02G.book Page 17 Saturday, June 8, 2002 11:16 AM

8-25
Maintenance and Care
Owner Maintenance
Form No. 8R21-EA-02G

Replacing a Tire
If a tire wears evenly, a wear indicator will
appear as a solid band across the tread.
Replace the tire when this happens.
You may need to replace it before the
band is across the entire tread.

Temporary Spare Tire
Inspect the temporary spare tire at least
monthly to make sure it’s properly
inflated and stored.
The temporary spare tire is easier to
handle because of its construction. It is
lighter and smaller than a conventional
tire and should be used only for an
emergency and only for a short distance.
Use the temporary only until the
conventional tire is repaired, which should
be as soon as possible.
Maintain its pressure at 420 kPa
(4.2 kgf/cm
2 or bar, 60 psi).
Worn Tires:
Driving with worn tires is dangerous.
Reduced braking, steering, and
traction could result in an accident.
Always use tires that are in good
condition.
WARNING
New tread Worn treadTread wear indicator
•Don’t use your temporary spare tire
rim with a snow tire or a
conventional tire. Neither will
properly fit and could damage both
tire and rim.
•The temporary spare tire has a tread
life of up to 5,000 km (3,000 miles),
depending on road conditions and
driving habits.
•The temporary spare tire is for
limited use, however, if the tread
wear solid-band indicator appears,
replace the tire with the same type
of temporary spare (page 8-25).
CAUTION
J16L_8R21-EA-02G.book Page 25 Saturday, June 8, 2002 11:16 AM

8-35
Maintenance and Care
Owner Maintenance
Form No. 8R21-EA-02G

Fuse Panel Description
Fuse block (Engine compartment)
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
1 DEFOG 40ARear window
defroster
2 BTN 60ASTOP, HAZARD,
ROOM, D.LOCK
and DRL fuses
3 ABS 60AAntilock brake
system,
For protection of
various circuits
4 FAN1 30A Cooling fan
5 FAN2 30A Cooling fan
6 HEATER 40A Heater
7 R.HEATER 30ARear heater,
For protection of
various circuits
8 IG KEY2 40AA/C, P.WIND,
SUN ROOF and
R.WIP fuses
9 A/C 10AAir conditioner,
For protection of
various circuitsDESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
10 TAIL 15A Taillights
11
A/C PWR15A Inverter
12
HORN15A Horn
13
FOG 15AFor protection of
various circuits
14
EEC 5AFor protection of
various circuits
15
HEAD L 15AHeadlight-left
16
HEAD R 15AHeadlight-right
17
HID L 20A—
18
HID R 20A—
19 IG KEY1 60AMETER,
ENGINE and
WIPER fuses
20 EGI INJ 30AFor protection of
various circuits
21 FUEL PUMP 20A Fuel pump
22 MAIN 120AFor protection of
all circuits
J16L_8R21-EA-02G.book Page 35 Saturday, June 8, 2002 11:16 AM

8-36
Maintenance and Care
Owner Maintenance
Form No. 8R21-EA-02G
Fuse block (Driver’s side)
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
1
P. W I N D30APower windows,
For protection of
various circuits
2
WIPER20AWi n ds h i e l d
wipers and washer
3SUN ROOF15ASunroof,
For protection of
various circuits
4
R.WIP10ARear window
wiper and washer
5
SEAT20AFor protection of
various circuits
6
M.DEF10AMirror defroster,
For protection of
various circuits
7
A/C10AAir conditioner,
For protection of
various circuits
8
DRL10AFor protection of
various circuits
9
———
10
H/CLEAN20AFor protection of
various circuits
11—— —
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
12 HAZARD 10AHazard warning
flashers
13 ROOM 15AOverhead lights,
Map lights,
Luggage
compartment light
14
AU X
POWER25A Accessory socket
15
CLOSER
LH20AFor protection of
various circuits
16
AUDIO10AAudio system, For
protection of
various circuits
17
D.LOCK30APower door locks,
For protection of
various circuits
18
P/SEAT30A Power seat
19
ENGINE10AEngine control
system
20
METER10A Instrument cluster
21
STOP15A Brake lights
22
CLOSER
RH20AFor protection of
various circuits
J16L_8R21-EA-02G.book Page 36 Saturday, June 8, 2002 11:16 AM

10-5
Specifications
Form No. 8R21-EA-02G

Capacities
(Approximate Quantities)
Check oil and fluid levels with dipsticks or reservoir gauges.

Dimensions
*1With license plate holder*217 inch wheel vehicle

We i g h t s

Air Conditioner
ItemUnit
L US qt Imp qt
Engine oilWith oil filter replacement 5.2 5.5 4.6
Without oil filter replacement 4.7 5.0 4.1
CoolantWith rear heater 12.0 12.7 10.6
Without rear heater 10.2 10.8 9.3
Automatic transaxle fluid 9.7 10.3 8.5
Washer fluidWith 4-Seasons package 5.5 5.8 4.8
Without 4-Seasons package 2.2 2.3 1.9
Fuel tank 75 19.8 (US gal) 16.5 (Imp gal)
Item Model
Overall lengthWithout GFX Package
4,769 mm (187.8 in), 4,794 mm (188.7 in)
*1
With GFX Package
4,786 mm (188.4 in), 4,810 mm (189.4 in)*1
Overall width 1,830 mm (72.1 in)
Overall height
1,745 mm (68.7 in), 1,755 mm (69.1 in)*2
Front tread 1,540 mm (60.6 in)
Rear tread 1,545 mm (60.8 in)
Wheelbase 2,840 mm (111.8 in)
Item Weight
GVWR (Gross Vehicle Weight Rating) 2,372 kg (5,229 lb)
GAWR (Gross Axle Weight Rating)Front 1,180 kg (2,601 lb)
Rear 1,214 kg (2,676 lb)
Refrigerant complies with SAE J639 Maximum operating charge
HFC134a (R-134a)Front air-conditioner 0.65 kg (22.9 oz)
Front and rear air-conditioner 0.85 kg (30.0 oz)
J16L_8R21-EA-02G.book Page 5 Saturday, June 8, 2002 11:16 AM