2003 MAZDA MODEL B-SERIES maintenance

Fluid Mazda Part
NameApplication Capacity
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Add the coolant type originally equipped in your vehicle. DO NOT MIX
different colors or types of coolant. DO NOT USE Extended Life Engine
Coolant (orange in color). Refer toAdding engine coolantin this
chapter.
5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Maintenance and Specifications
234

LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
3
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Premium Synthetic
Blend Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor
Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONtAT F
Automatic transmission (5R44E
and 5R55E)MERCONtVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
Maintenance and Specifications
235

handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
3Do not mix different types or colors of engine coolant.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab
mm (in)SuperCab mm
(in)
(1) Overall length 4 763 (187.5) 5 153 (202.9)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 575 (62.0) /
1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
Maintenance and Specifications
236

2
5
3
1
4
Maintenance and Specifications
237

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety Administration Regulations require
that a Certification Label be affixed to a vehicle and prescribe where the
Certification Label may be located. The Certification Label is located on
the front door latch pillar on the driver's side.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
1
4
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
238

A
ABS (see Brakes) .....................115
Air bag supplemental restraint
system ..........................................82
and child safety seats ..............84
description ................................82
disposal ......................................88
driver air bag ............................86
indicator light ...........................87
operation ...................................86
passenger air bag .....................86
passenger deactivation
switch ........................................88
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................204
Anti-lock brake system
(see Brakes) ......................115±116
Audio system
(see Radio) ................19, 21, 23, 27
Automatic transmission ............119
driving an automatic
overdrive .................................120
fluid, adding ............................223
fluid, checking ........................223
fluid, refill capacities ..............232
fluid, specification ..................236
Auxiliary power point .................49
Axle
lubricant specifications ..235±236
refill capacities ........................232
traction lok ..............................118
B
Battery .......................................202
acid, treating emergencies .....202
jumping a disabled battery ....158
maintenance-free ....................202servicing ..................................202
Bed extender ..............................57
BeltMinder ...................................77
Brakes ........................................115
anti-lock ...........................115±116
anti-lock brake system
(ABS) warning light ...............116
fluid, checking and adding ....221
fluid, refill capacities ..............232
fluid, specifications .........235±236
lubricant specifications ..235±236
parking ....................................116
shift interlock ..........................119
Break-in period .............................5
Bulbs ............................................40
C
Calculating load ........................131
Capacities for refilling fluids ....232
Cassette tape player .............21, 23
CD-single premium ...............19, 27
Cell phone warning ...................239
Certification Label ....................238
Changing a tire .........................152
Child safety restraints ................94
child safety belts ......................94
Child safety seats ........................97
attaching with tether straps ..102
in front seat ..............................99
in rear seat ................................99
LATCH .....................................106
tether anchorage hardware ...102
Cleaning your vehicle
engine compartment ..............177
exterior ............................177, 181
exterior lamps .........................179
Index
240

driving off road .......................126
electronic shift ........................125
indicator light .........................125
preparing to drive your
vehicle .....................................118
Fuel ............................................208
calculating fuel economy .......215
cap ...........................................211
capacity ...................................232
choosing the right fuel ...........212
comparisons with EPA fuel
economy estimates .................218
detergent in fuel .....................214
filling your vehicle
with fuel ..................208, 211, 215
filter, specifications ................214
fuel pump shut-off switch .....140
improving fuel economy ........215
octane rating ...................213, 236
quality ......................................213
running out of fuel .................214
safety information relating to
automotive fuels .....................208
Fuel - flex fuel vehicle
(FFV) .........................208, 212±213
Fuses ..................................141±142
G
Gas cap (see Fuel cap) ............211
Gas mileage (see Fuel
economy) ...................................215
Gauges .........................................16
GAWR (Gross Axle Weight
Rating) .......................................129
calculating ...............................131
definition .................................129
driving with a heavy load ......129
location ....................................129GVWR (Gross Vehicle Weight
Rating) .......................................129
calculating .......................129, 131
definition .................................129
driving with a heavy load ......129
location ....................................129
H
Headlamps ...................................38
aiming ........................................39
bulb specifications ....................40
daytime running lights .............38
flash to pass ..............................39
high beam .................................39
replacing bulbs .........................41
turning on and off ....................38
Heating
heating and air
conditioning system ...........35±36
Hood ..........................................191
I
Ignition ...............................110, 236
Infant seats
(see Safety seats) .......................97
Inspection/maintenance (I/M)
testing ........................................219
Instrument panel
cleaning ...................................180
cluster ................................12, 180
lighting up panel and
interior .......................................39
location of components ............12
J
Jack ............................................152
positioning ...............................152
storage .............................152±154
Index
242