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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
205—Horn relay
206—Fog lamp relay
207—Front washer pump relay
208—Intercooler pump relay
(supercharged engine only)
209—Front wiper HI/LO relay
301—Fuel pump relay
302—Trailer tow battery charge relay
303—Heated backlight relay
(SuperCrew only)
304—PCM relay
305—Fuel pump HI/LO relay
(supercharged engine only)
306—Inertia switch relay (supercharged
engine only)
401—Not used
501—PCM diode
502—A/C compressor diode
503—Not used
601 CB Power windows, Moonroof
(SuperCrew only)
602—Not used
*Mini fuses **Maxi fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Harley-Davidson vehicles are equipped with a spare tire with a different
speed rating than the road tires. It is not recommended that you exceed
112 km/h (70 mph) when the spare tire is in use. Though the spare tire
is rated for 112 km/h (70 mph), always obey the local speed limits.
Roadside Emergencies
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INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the painted surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Ford Extra Strength Upholstery
Cleaner (E8AZ-19523–AA).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s
seatbelts, as these actions may weaken the belt webbing.
Cleaning
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.2L V6 engine
1. Battery
2. Engine oil filler cap
3. Engine oil dipstick
4. Clutch fluid reservoir (manual transmission)
5. Brake fluid reservoir
6. Power distribution box
7. Engine coolant reservoir
8. Air filter assembly
9. Power steering fluid reservoir
10. Transmission fluid dipstick (automatic transmission)
11. Windshield washer fluid reservoir
Maintenance and Specifications
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4.6L V8/5.4L V8 engines
1. Power steering fluid reservoir
2. Clutch fluid reservoir (manual transmission)
3. Engine oil dipstick
4. Brake fluid reservoir
5. Power distribution box
6. Air filter assembly
7. Engine coolant reservoir
8. Windshield washer fluid reservoir
9. Battery
10. Transmission fluid dipstick (automatic transmission)
11. Engine oil filler cap
Maintenance and Specifications
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5.4L Supercharged V8 engine
1. Engine oil dipstick
2. Power steering fluid reservoir
3. Brake fluid reservoir
4. Power distribution box
5. Engine coolant reservoir
6. Air filter assembly
7. Intercooler coolant reservoir
8. Windshield washer fluid reservoir
9. Battery
10. Transmission fluid dipstick
11. Engine oil filler cap
9
8765
10111234
Maintenance and Specifications
220
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•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The“fail-safe”distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The
and thesymbol
will illuminate.
•The“Service Engine Soon”
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
C
H
Maintenance and Specifications
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engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
MAX
MIN
MAX
MIN
Maintenance and Specifications
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Fluid Ford Part Name Application Capacity
Engine oil
(includes
filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0 quarts)
Fuel tank N/A 4x4 Reg. Cab
with short
wheelbase92.7L (24.5 gallons)
4x2 Regular
Cab,
SuperCab and
SuperCrew
with short
wheelbase94.6L (25.0 gallons)
All long
Wheelbase113.6L (30.0 gallons)
Power
steering
fluidMotorcraft
MERCONAT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer
case fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0 quarts)
2
Transmission
fluid3Motorcraft
MERCONAT F5-speed
manual3.5L (3.75 quarts)4
Automatic-
4R100 (4x2)16.1L (17.0 quarts)4
Automatic-
4R100 (4x4)16.7L (17.7 quarts)4
Motorcraft
MERCONVATFAutomatic-
4R70W13.2L (13.9 quarts)4
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
Lubricant4x4 vehicles 2.0L (3.7 pints)
Rear axle
5Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant8.8/9.75 inch
axle2.6L (5.5 pints)6
Maintenance and Specifications
257