SECTION 6 ± 3
323
SERVICE PROCEDURES AND
SPECIFICATIONS
Chassis
Specifications324
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Checking brake fluid 329
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Checking power steering fluid 330
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Checking tire pressure 331
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Rotating tires 333
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Checking and replacing tires 335
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Installing snow tires and chains 338
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Replacing wheels 340
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Aluminum wheel precautions 341
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Suspension and chassis 342
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2003 IS300 from Aug. '02 Prod. (OM53439U)
CHASSIS
325
± CLUTCH
Pedal freeplay
5 ± 15 mm (0.2 ± 0.6 in.)
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3
± BRAKESPedal clearance *
199 mm (3.9 in.) Min.
Pedal free play1 ± 6 mm (0.04 ±0.24 in.)
Brake pad wear limit1.0 mm (0.04 in.)
Parking brake lining wear limit1.0 mm (0.04 in.)
Parking brake adjustment *25 ± 8 clicks
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3
*1Minimum pedal clearance when depressed with the force of 490 N (49 kgf,\
110 lbf.) with the engine running
*
2Parking brake adjustment when pulled with the force of 196 N (20 kgf, 4\
4 lbf.)
± STEERING Free play
Less than 30 mm (1.2 in.)
Power steering fluidAutomatic transmission fluid DEXRONII or III
2003 IS300 from Aug. '02 Prod. (OM53439U)
CHASSIS
329
CHECKING BRAKE FLUID
SV63001
To check the fluid level, simply look at the see±through
reservoir. The level should be between the ºMAXº and
ºMINº lines on the tank.
It is normal for the brake fluid level to go down slightly as the
brake pads wear or when the fluid level in the accumulator is
high.
If the reservoir needs frequent refilling, it may indicate a
serious mechanical problem.
If the level is low, add FMVSS No.116 DOT 3 or SAE J1703
brake fluid to the brake reservoir.
Refilling brake fluid:
1. Turn the ignition switch off.
2. Depress the brake pedal more than 40 times.
3. Remove the reservoir cap by hand. Add brake fluid up to
the ºMAXº line.If you do not follow the procedure above, the reservoir may
overflow.
Use only newly opened brake fluid. Once opened, brake fluid
absorbs
moisture from the air, and excess moisture can cause
a dangerous loss of braking efficiency.
CAUTION
Take care when filling the reservoir because brake fluid
can harm your hands or eyes and damage painted
surfaces. If fluid gets in your eyes, flush your eyes with
clean water immediately. If you still feel uncomfortable
with your eyes, go to the doctor.
NOTICE
If you spill some of the fluid, be sure to wipe it off to prevent it from damaging the parts or paintwork.
2003 IS300 from Aug. '02 Prod. (OM53439U)