2003 JEEP GRAND CHEROKEE Tail lights

LICENSE PLATE LAMP UNIT
REMOVAL.............................18
INSTALLATION.........................19
LEFT MULTI-FUNCTION SWITCH
DESCRIPTION.........................19
OPERATION...........................19
DIAGNOSIS AND TESTING - LEFT MULTI -
FUNCTION SWITCH...................20
REMOVAL
REMOVAL - LEFT MULTI-FUNCTION
SWITCH............................22
REMOVAL - MULTI-FUNCTION SWITCH
MOUNTING HOUSING..................22
INSTALLATION
INSTALLATION - LEFT MULTI-FUNCTION
SWITCH............................23
INSTALLATION - MULTI-FUNCTION SWITCH
MOUNTING HOUSING..................24
PARK/TURN SIGNAL LAMP
REMOVAL - BULBS.....................25INSTALLATION - BULBS..................25
TAIL LAMP
DESCRIPTION.........................25
OPERATION...........................25
REMOVAL
REMOVAL - BULBS....................25
REMOVAL - LAMP.....................25
INSTALLATION
INSTALLATION - BULBS................26
INSTALLATION - LAMP.................26
TURN SIGNAL CANCEL CAM
DESCRIPTION.........................26
OPERATION...........................26
UNDERHOOD LAMP
REMOVAL
REMOVAL - BULB.....................27
REMOVAL - LAMP.....................27
INSTALLATION
INSTALLATION - BULB.................27
INSTALLATION - LAMP.................27
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION - TURN SIGNAL & HAZARD
WARNING SYSTEM
The turn signal and hazard warning system
includes the following major components, which are
described in further detail elsewhere in this service
information:
²Combination Flasher
²Front Side Marker Lamps
²Hazard Warning Switch
²Turn Signal Cancel Cam
²Turn Signal Indicators
²Turn Signal Lamps
²Turn Signal Switch
The turn signal and hazard warning systems also
provide the following features:
²Flash Lights with Lock- This customer pro-
grammable feature flashes the hazard warning lamps
to provide optical verification that the Remote Key-
less Entry (RKE) System has received a valid Lock or
Unlock request from an RKE transmitter. (Refer to 8
- ELECTRICAL/POWER LOCKS - DESCRIPTION -
REMOTE KEYLESS ENTRY SYSTEM).
²Panic Mode Optical Alert- This feature
flashes the hazard warning lamps to provide an opti-
cal alert when the Remote Keyless Entry (RKE) Sys-
tem panic mode is activated by depressing the Panic
button on an RKE transmitter. (Refer to 8 - ELEC-
TRICAL/POWER LOCKS - DESCRIPTION -
REMOTE KEYLESS ENTRY SYSTEM).
²Turn Signal On Warning- This feature pro-
vides the vehicle operator with both visual and audi-
ble reminders when a turn signal has been left
turned on for an extended period. (Refer to 8 - ELEC-TRICAL/OVERHEAD CONSOLE/ELECTRONIC
VEHICLE INFO CENTER - DESCRIPTION).
²Vehicle Theft Security System (VTSS) Opti-
cal Alarm- This feature flashes the hazard warning
lamps to provide an optical alarm when the VTSS is
armed and activated by an unauthorized entry into
the vehicle. (Refer to 8 - ELECTRICAL/VEHICLE
THEFT SECURITY - DESCRIPTION - VEHICLE
THEFT SECURITY SYSTEM).
OPERATION - TURN SIGNAL & HAZARD
WARNING SYSTEM
The turn signal system operates on battery current
received on a fused ignition switch output (run) cir-
cuit so that the turn signals will only operate with
the ignition switch in the On position. The hazard
warning system operates on non-switched battery
current received on a fused B(+) circuit so that the
hazard warning remains operational regardless of
the ignition switch position. When the turn signal
system is activated, the circuitry of the turn signal
switch and the combination flasher will cause the
selected (right or left) turn signal indicator, front
park/turn signal lamp, front side marker lamp and
rear tail/stop/turn signal lamp to flash on and off.
When the hazard warning system is activated, the
circuitry of the hazard warning switch and the com-
bination flasher will cause both the right side and
the left side turn signal indicators, front park/turn
signal lamps, front side marker lamps and rear tail/
stop/turn signal lamps to flash on and off.
The Body Control Module (BCM) can also activate
the hazard warning system lamps by energizing the
combination flasher through a single hard wired con-
nection to the hazard warning switch sense circuit.
The BCM grounds the circuit to energize and de-en-
8L - 2 LAMPS/LIGHTING - EXTERIORWJ

This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-
ences. (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE/ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION). Customer programmable feature
options affecting the power door lock system include:
²Auto Door Locks- Automatically locks all of
the vehicle doors and the liftgate when the vehicle
reaches a speed of about 24 kilometers-per-hour (15
miles-per-hour) with 10% throttle tip-in.
²Auto Unlock on Exit- Automatically unlocks
all of the vehicle doors and the liftgate when the
driver side front door is opened, if the vehicle is
stopped and the transmission gear selector is in the
Park or Neutral positions. This feature is linked to
the Auto Door Locks feature, and will only occur one
time following each Auto Door Lock event.
The power lock system for this vehicle can also be
operated remotely using the standard equipment
Remote Keyless Entry (RKE) system radio frequency
transmitters. (Refer to 8 - ELECTRICAL/POWER
LOCKS - DESCRIPTION - REMOTE KEYLESS
ENTRY SYSTEM).
The components of the power lock system include:
²Driver Door Module (DDM)
²Passenger Door Module (PDM)
²PCI Bus Messages
²Power Lock Motors
Certain functions and features of the power lock
system rely upon resources shared with other elec-
tronic modules in the vehicle over the Programmable
Communications Interface (PCI) data bus network.
The PCI data bus network allows the sharing of sen-
sor information. This helps to reduce wire harness
complexity, internal controller hardware, and compo-
nent sensor current loads. At the same time, this sys-
tem provides increased reliability, enhanced
diagnostics, and allows the addition of many new fea-
ture capabilities. For proper diagnosis of these elec-
tronic modules or of the PCI data bus network, the
use of a DRBIIItscan tool and the appropriate diag-
nostic information are required.
The other electronic modules that may affect power
lock system operation are as follows:
²Body Control Module (BCM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MOD-
ULE - DESCRIPTION).
²Electronic Vehicle Information Center
(EVIC)- (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION).
²Powertrain Control Module (PCM)- (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROLMODULES/POWERTRAIN CONTROL MODULE -
DESCRIPTION).
Hard wired circuitry connects the power lock sys-
tem components to the electrical system of the vehi-
cle. These hard wired circuits are integral to several
wire harnesses, which are routed throughout the
vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the power lock sys-
tem components through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
DESCRIPTION - REMOTE KEYLESS ENTRY
SYSTEM
A Radio Frequency (RF) type Remote Keyless
Entry (RKE) system is standard factory-installed
equipment on this model. The RKE system allows
the use of a remote battery-powered radio transmit-
ter to control the power lock system. The RKE
receiver operates on non-switched battery current
through a fuse in the Power Distribution Center
(PDC), so that the system remains operational,
regardless of the ignition switch position.
In addition to Lock and Unlock buttons, the RKE
transmitters are also equipped with a Panic button.
If the Panic button on the RKE transmitter is
depressed, the horn will sound and the exterior lights
will flash on the vehicle for about three minutes, or
until the Panic button is depressed a second time, if
ignition is in the Off position. A vehicle speed of
about 24 kilometers-per-hour (15 miles-per-hour) will
also cancel the panic event.
The RKE system can also perform other functions
on this vehicle. If the vehicle is equipped with the
optional Vehicle Theft Security System (VTSS), the
RKE transmitter will arm the VTSS when the Lock
button is depressed, and disarm the VTSS when the
Unlock button is depressed. (Refer to 8 - ELECTRI-
CAL/VEHICLE THEFT SECURITY - DESCRIPTION
- VEHICLE THEFT SECURITY SYSTEM). If the
vehicle is equipped with the optional Memory Sys-
tem, each of the two numbered and color-coded RKE
transmitters can be used to recall the stored driver
side front seat position, both outside power rear view
mirror positions, and the radio station presets for the
two assigned drivers. (Refer to 8 - ELECTRICAL/
POWER SEATS - DESCRIPTION - MEMORY SYS-
TEM).
8N - 2 POWER LOCKSWJ
POWER LOCKS (Continued)

The RKE system includes two transmitters when
the vehicle is shipped from the factory, but the sys-
tem can retain the vehicle access codes of up to four
transmitters. The transmitter codes are retained in
the RKE receiver memory, even if the battery is dis-
connected. If an RKE transmitter is faulty or lost,
new transmitter vehicle access codes can be pro-
grammed into the system using a DRBIIItscan tool
and the appropriate diagnostic information.
This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-
ences. (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE/ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION). Customer programmable feature
options affecting the RKE system include:
²Remote Unlock- Allows the option of having
only the driver side front door unlock when the RKE
transmitter Unlock button is depressed the first time
and the remaining doors and the liftgate unlock
when the button is depressed a second time, or hav-
ing all doors and the liftgate unlock upon the first
depression of the RKE transmitter Unlock button.
²Remote Linked to Memory- If the vehicle is
equipped with the Memory System, this feature
allows the option of having the RKE transmitter
Unlock button activate the recall of the stored set-
tings, or having the recall function assigned solely to
the memory switch on the driver side front door trim
panel.
²Sound Horn on Lock- Allows the option of
having the horn sound a short chirp as an audible
verification that the doors have locked, or having no
audible verification.
²Flash Lights with Lock- Allows the option of
having the lights flash as an optical verification that
the doors have locked, or having no optical verifica-
tion.
This group covers the following components of the
RKE system:
²RKE Receiver
²RKE Transmitter
Certain functions and features of the RKE system
rely upon resources shared with other electronic
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. The
PCI data bus network allows the sharing of sensor
information. This helps to reduce wire harness com-
plexity, internal controller hardware, and component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities. For diagnosis of these electronic modules or of
the PCI data bus network, the use of a DRBIIItscan
tool and the appropriate diagnostic information are
required.The other electronic modules that may affect RKE
system operation are as follows:
²Body Control Module (BCM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MOD-
ULE - DESCRIPTION).
²Driver Door Module (DDM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/DOOR MODULE - DESCRIPTION).
²Electronic Vehicle Information Center
(EVIC)- (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION).
²Passenger Door Module (PDM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/DOOR MODULE - DESCRIPTION).
²Powertrain Control Module (PCM)- (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES/POWERTRAIN CONTROL MODULE -
DESCRIPTION).
Hard wired circuitry connects the RKE system
components via the PDM to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the RKE system com-
ponents through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
COMBINATION FLASHER
The combination flasher is a smart relay that func-
tions as both the turn signal system and the hazard
warning system flasher. The combination flasher con-
tains active electronic Integrated Circuitry (IC) ele-
ments. This flasher can be energized by the BCM to
flash all of the park/turn signal/front side marker
lamps as an optical alert for the RKE panic function
and, if the Flash Lights with Lock programmable fea-
ture is enabled, as an optical verification for the RKE
lock event. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/COMBINATION FLASHER
- DESCRIPTION).
HORN RELAY
The horn relay is a electromechanical device that
switches battery current to the horn when the horn
switch grounds the relay coil. The horn relay is
located in the Power Distribution Center (PDC) in
WJPOWER LOCKS 8N - 3
POWER LOCKS (Continued)

See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the power lock system.
OPERATION - REMOTE KEYLESS ENTRY
SYSTEM
The Passenger Door Module (PDM) contains the
RKE system control logic and the RKE receiver.
When the RKE receiver recognizes a Lock, Unlock or
Panic message from a valid RKE transmitter, the
RKE receiver provides that input to the PDM. The
PDM circuitry and programming responds by sending
the proper messages to the other electronic modules
over the Programmable Communications Interface
(PCI) data bus.
When an RKE lock message is received, the doors
and the liftgate lock, the interior lighting fades to off,
the horn chirps (if this feature is enabled), the exte-
rior lamps flash (if this feature is enabled) and, if the
vehicle is so equipped, the Vehicle Theft Security
System (VTSS) is armed. When an RKE unlock mes-
sage is received, the driver side front door (or all
doors and the liftgate if this feature is enabled)
unlock, the interior lighting is turned on and, if the
vehicle is so equipped, the VTSS is disarmed. If the
vehicle is equipped with the Memory System and the
RKE Linked to Memory feature is enabled, the RKE
unlock message also recalls the driver seat, outside
mirror and radio settings assigned to the RKE trans-
mitter that sent the unlock signal.
When an RKE panic message is received, it causes
the exterior lamps (including the headlights) to flash,
and the horn to pulse for about three minutes, or
until a second panic message is received. A vehicle
speed of about 24 kilometers-per-hour (15 miles-per-
hour) will also cancel the panic event.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the RKE system.
OPERATION - LIFTGATE FLIP-UP GLASS
POWER RELEASE SYSTEM
When the liftgate mounted flip-up glass release
switch is depressed, battery current is directed to the
electric release motor that is integral to the flip-up
glass latch located inside the liftgate. When the
release motor is energized the latch releases and the
flip-up glass can be opened. A liftgate flip-up glass
limit switch is integral to the liftgate latch actuator
mechanism. The limit switch automatically enables
or disables the liftgate flip-up glass power release cir-
cuitry, depending upon the position of the liftgate
latch lock mechanism. When the liftgate latch is
unlocked, the limit switch closes and battery current
is available at the release switch. When the liftgatelatch is locked , the limit switch opens, and the
release switch is disabled.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the liftgate flip-up glass power release system.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - POWER LOCK
SYSTEM
Following are tests that will help to diagnose the
hard wired components and circuits of the power lock
system. However, these tests may not prove conclu-
sive in the diagnosis of this system. In order to
obtain conclusive testing of the power lock system,
the Programmable Communications Interface (PCI)
data bus network and all of the electronic modules
that provide inputs to, or receive outputs from the
power lock system components must be checked.
The most reliable, efficient, and accurate means to
diagnose the power lock system requires the use of a
DRBIIItscan tool and the proper Diagnostic Proce-
dures manual. The DRBIIItscan tool can provide
confirmation that the PCI data bus is functional, that
all of the electronic modules are sending and receiv-
ing the proper messages on the PCI data bus, and
that the power lock motors are being sent the proper
hard wired outputs by the door modules for them to
perform their power lock system functions.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
PRELIMINARY DIAGNOSIS
As a preliminary diagnosis for the power lock sys-
tem, note the system operation while you actuate
both the Lock and Unlock functions with the power
lock switches and with the Remote Keyless Entry
(RKE) transmitter. Then, proceed as follows:
²If the entire power lock system fails to function
with either the power lock switches or the RKE
transmitter, check the fused B(+) fuse in the Power
Distribution Center. If the fuse is OK, proceed to
diagnosis of the door modules. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
DOOR MODULE - DIAGNOSIS AND TESTING).
²If the power lock system functions with both
power lock switches, but not with the RKE transmit-
ter, proceed to diagnosis of the Remote Keyless Entry
(RKE) system. (Refer to 8 - ELECTRICAL/POWER
LOCKS - DIAGNOSIS AND TESTING - REMOTE
KEYLESS ENTRY SYSTEM).
WJPOWER LOCKS 8N - 5
POWER LOCKS (Continued)

²If the power lock system functions with the RKE
transmitter, but not with one or both power lock
switches, proceed to diagnosis of the door modules.
(Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/DOOR MODULE - DIAGNOSIS
AND TESTING).
²If the driver side power lock switch operates
only the driver side front door power lock motor, but
all other power lock motors operate with the passen-
ger side power lock switch or the RKE transmitter,
use a DRBIIItscan tool and the appropriate diagnos-
tic information to diagnose the Programmable Com-
munications Interface (PCI) data bus.
²If only one power lock motor fails to operate
with both power lock switches and the RKE trans-
mitter, proceed to diagnosis of the power lock motor.
(Refer to 8 - ELECTRICAL/POWER LOCKS/POWER
LOCK MOTOR - DIAGNOSIS AND TESTING).
DIAGNOSIS AND TESTING - REMOTE KEYLESS
ENTRY SYSTEM
Following are tests that will help to diagnose the
Remote Keyless Entry (RKE) system. However, these
tests may not prove conclusive in the diagnosis of
this system. In order to obtain conclusive testing of
the RKE system, the Programmable Communications
Interface (PCI) data bus network and all of the elec-
tronic modules that provide inputs to, or receive out-
puts from the RKE system components must be
checked.
The most reliable, efficient, and accurate means to
diagnose the RKE system requires the use of a
DRBIIItscan tool and the appropriate diagnostic
information. The DRBIIItscan tool can provide con-
firmation that the PCI data bus is functional, that all
of the electronic modules are sending and receiving
the proper messages on the PCI data bus, and that
the RKE receiver is being sent the proper radio fre-
quency signals by the RKE transmitters to perform
its RKE system functions.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
PRELIMINARY DIAGNOSIS
As a preliminary diagnosis for the RKE system,
note the system operation while you perform both the
Lock and Unlock functions with the power lock
switches and with the Remote Keyless Entry (RKE)
transmitter. Then, proceed as follows:
²If the entire power lock system fails to function
with either the power lock switches or the RKE
transmitter, check the fused B(+) fuse in the PowerDistribution Center. If the fuse is OK, proceed to the
diagnosis for the door modules. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
DOOR MODULE - DIAGNOSIS AND TESTING).
²If the power lock system functions with both
power lock switches, but not with the RKE transmit-
ter, proceed to the diagnosis for the RKE transmitter.
(Refer to 8 - ELECTRICAL/POWER LOCKS/RE-
MOTE KEYLESS ENTRY TRANSMITTER - DIAG-
NOSIS AND TESTING).
²If the driver side power lock switch operates
only the driver side front door power lock motor, but
all other power lock motors operate with the passen-
ger side power lock switch or the RKE transmitter,
use a DRBIIItscan tool and the appropriate diagnos-
tic information to diagnose the Programmable Com-
munications Interface (PCI) data bus.
If the problem being diagnosed involves only the
Sound Horn on Lock or the Flash Lights with Locks
features, be certain that these programmable fea-
tures are enabled. If the features are enabled and the
service horn and turn signals still operate, the Body
Control Module (BCM) and the PCI data bus must be
tested. For diagnosis of the BCM or the PCI data
bus, the use of a DRBIII scan tool and the appropri-
ate diagnostic information are required.
DIAGNOSIS AND TESTING - LIFTGATE FLIP-UP
GLASS POWER RELEASE SYSTEM
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
(1) Check the fused B(+) fuse in the Junction
Block (JB). If OK, go to Step 2. If not OK, repair the
shorted circuit or component as required and replace
the faulty fuse.
(2) Check for battery voltage at the fused B(+) fuse
in the JB. If OK, go to Step 3. If not OK, repair the
open fused B(+) circuit to the Power Distribution
Center (PDC) as required.
(3) Disconnect the liftgate wire harness connector
for the liftgate lock motor and flip-up glass limit
switch from the motor and switch connector recepta-
cle. Check for battery voltage at the fused B(+) cir-
cuit cavity of the liftgate wire harness connector for
the liftgate lock motor and flip-up glass limit switch.
If OK, go to Step 4. If not OK, repair the open fused
B(+) circuit between the liftgate lock motor and
flip-up glass limit switch and the JB as required.
(4) Check for continuity between the two liftgate
flip-up glass limit switch terminals. There should be
continuity with the liftgate latch unlocked, and no
continuity with the latch locked. If OK, go to Step 5.
8N - 6 POWER LOCKSWJ
POWER LOCKS (Continued)

BODY
TABLE OF CONTENTS
page page
BODY
DIAGNOSIS AND TESTING
WATER LEAKS........................1
WIND NOISE..........................2
STANDARD PROCEDURE
STANDARD PROCEDURE - BODY
LUBRICATION.........................2
STANDARD PROCEDURE - DRILLING AND
WELDING............................3
SPECIFICATIONS
BODY LUBRICANTS....................3
SPECIFICATIONS - TORQUE.............4
SPECIAL TOOLS
BODY...............................4DECKLID/HATCH/LIFTGATE/TAILGATE........5
DOOR - FRONT.........................11
DOORS - REAR.........................19
EXTERIOR.............................25
HOOD.................................33
INSTRUMENT PANEL SYSTEM.............36
INTERIOR..............................69
PAINT.................................81
SEATS................................83
STATIONARY GLASS.....................93
SUNROOF.............................96
WEATHERSTRIP/SEALS..................105
BODY STRUCTURE.....................112
BODY
DIAGNOSIS AND TESTING
WATER LEAKS
Water leaks can be caused by poor sealing,
improper body component alignment, body seam
porosity, missing plugs, or blocked drain holes. Cen-
trifugal and gravitational force can cause water to
drip from a location away from the actual leak point,
making leak detection difficult. All body sealing
points should be water tight in normal wet-driving
conditions. Water flowing downward from the front of
the vehicle should not enter the passenger or luggage
compartment. Moving sealing surfaces will not
always seal water tight under all conditions. At
times, side glass or door seals will allow water to
enter the passenger compartment during high pres-
sure washing or hard driving rain (severe) condi-
tions. Overcompensating on door or glass
adjustments to stop a water leak that occurs under
severe conditions can cause premature seal wear and
excessive closing or latching effort. After completing
a repair, water test vehicle to verify leak has stopped
before returning vehicle to use.
VISUAL INSPECTION BEFORE WATER LEAK TESTS
Verify that floor and body plugs are in place, body
drains are clear, and body components are properly
aligned and sealed. If component alignment or seal-
ing is necessary, refer to the appropriate section of
this group for proper procedures.
WATER LEAK TESTS
WARNING: DO NOT USE ELECTRIC SHOP LIGHTS
OR TOOLS IN WATER TEST AREA. PERSONAL
INJURY CAN RESULT.
When the conditions causing a water leak have
been determined, simulate the conditions as closely
as possible.
²If a leak occurs with the vehicle parked in a
steady light rain, flood the leak area with an open-
ended garden hose.
²If a leak occurs while driving at highway speeds
in a steady rain, test the leak area with a reasonable
velocity stream or fan spray of water. Direct the
spray in a direction comparable to actual conditions.
²If a leak occurs when the vehicle is parked on an
incline, hoist the end or side of the vehicle to simu-
late this condition. This method can be used when
the leak occurs when the vehicle accelerates, stops or
turns. If the leak occurs on acceleration, hoist the
front of the vehicle. If the leak occurs when braking,
hoist the back of the vehicle. If the leak occurs on left
turns, hoist the left side of the vehicle. If the leak
occurs on right turns, hoist the right side of the vehi-
cle. For hoisting recommendations refer to Group 0,
Lubrication and Maintenance, General Information
section.
WATER LEAK DETECTION
To detect a water leak point-of-entry, do a water
test and watch for water tracks or droplets forming
on the inside of the vehicle. If necessary, remove inte-
rior trim covers or panels to gain visual access to the
WJBODY 23 - 1