8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Delay Relay.................. 8W-64
Adjustable Pedals..................... 8W-30
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-45
Antennas............................ 8W-47
Ash Receiver Lamp.................... 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Automatic Headlamp Light Sensor/VTSS
LED.............................. 8W-39
Automatic Zone Control Module.......... 8W-42
Back-Up Lamp Relay................... 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Motor/Actuator.............. 8W-42
Blower Motor......................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Lamp Switch.................... 8W-33
Camshaft Position Sensor............... 8W-30
Capacitors........................... 8W-30
Cargo Lamp.......................... 8W-44
Center High Mounted Stop Lamp......... 8W-51
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Coil On Plugs......................... 8W-30
Coil Rail............................. 8W-30
Combination Flasher................... 8W-52
Compact Disc Changer.................. 8W-47
Controller Antilock Brake............... 8W-35
Coolant Level Sensor................... 8W-45
Courtesy Lamps....................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-61
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
EGR Solenoid......................... 8W-30
Electric Brake........................ 8W-54
Electronic Speed Control Servo........... 8W-33
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor...... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fog Lamps........................ 8W-50, 51
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor................... 8W-30Component Page
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Tank Module..................... 8W-30
Fuses............................ 8W-10, 12
Fusible Link....................... 8W-10, 20
Grounds............................. 8W-15
Generator......................... 8W-20, 30
Glove Box Lamp...................... 8W-44
Glow Plugs........................... 8W-30
Headlamp Leveling Motor............... 8W-50
Heated Seats......................... 8W-63
High Beam Headlamps................. 8W-50
Hood Ajar Switch...................... 8W-39
Horns............................... 8W-41
Hydraulic Cooling Module............ 8W-30, 42
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Temperature Sensor........... 8W-30
Intake Port Swirl Actuator.............. 8W-30
Intrusion Transceiver Module............ 8W-49
Junction Block........................ 8W-12
Knock Sensor......................... 8W-30
Lamp Assemblies................... 8W-51, 52
Leak Detection Pump.................. 8W-30
License Lamps........................ 8W-51
Liftgate............................. 8W-61
Line Pressure Sensor................... 8W-31
Low Beam Headlamps.................. 8W-50
Low Beam Relay...................... 8W-50
Low Beam/Daytime Running Lamp Relay . . . 8W-50
Lumbar Motor........................ 8W-63
Lumbar Switch....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Manual Temperature Control............. 8W-42
Mass Air Flow Sensor.................. 8W-30
Memory Set Switch................. 8W-62, 63
Mode Door Motor/Actuator............... 8W-42
Multi-Function Switch............... 8W-50, 53
Output Speed Sensor................... 8W-31
Overhead Map/Courtesy Lamp........... 8W-44
Oxygen Sensors....................... 8W-30
Park Brake Switch..................... 8W-40
Park Lamp........................... 8W-50
Park/Neutral Position Switch............ 8W-31
Park/Turn Signal Lamps................ 8W-50
Power Amplifier....................... 8W-47
Power Connector...................... 8W-41
Power Distribution Center............... 8W-10
Power Mirrors........................ 8W-62
WJ8W-02 COMPONENT INDEX 8W - 02 - 1
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch................. 8W-10-32
A/C Compressor Clutch Relay . . . 8W-10-13, 14, 25, 26, 32
Accessory Delay Relay.................. 8W-10-24
Auto Shut Down Relay....... 8W-10-11, 14, 19, 20, 25
Battery.......................... 8W-10-11, 12
Blower Motor................... 8W-10-11, 12, 15
Blower Motor Controller............ 8W-10-11, 12, 15
Body Control Module................ 8W-10-27, 29
Camshaft Position Sensor................ 8W-10-26
Capacitor........................ 8W-10-19, 20
Capacitor No. 1....................... 8W-10-22
Capacitor No. 2....................... 8W-10-22
Cigar Lighter Relay.................... 8W-10-15
Circuit Breaker No. 1 (JB)............... 8W-10-29
Circuit Breaker No. 2 (JB)............... 8W-10-24
Coil On Plug No. 1.................... 8W-10-22
Coil On Plug No. 2.................... 8W-10-22
Coil On Plug No. 3.................... 8W-10-22
Coil On Plug No. 4.................... 8W-10-22
Coil On Plug No. 5.................... 8W-10-22
Coil On Plug No. 6.................... 8W-10-22
Coil On Plug No. 7.................... 8W-10-22
Coil On Plug No. 8.................... 8W-10-22
Coil Rail......................... 8W-10-19, 20
Controller Antilock
Brake............ 8W-10-11, 12, 13, 14, 17, 18, 32
Crankcase Heater..................... 8W-10-26
Driver Door Module.................... 8W-10-30
EGR Solenoid........................ 8W-10-26
Engine Control Module............ 8W-10-14, 26, 31
Engine Starter Motor................... 8W-10-27
Engine Starter Motor Relay.............. 8W-10-27
Fog Lamp Relay...................... 8W-10-24
Fuel Injector No. 1..................... 8W-10-21
Fuel Injector No. 2..................... 8W-10-21
Fuel Injector No. 3..................... 8W-10-21
Fuel Injector No. 4..................... 8W-10-21
Fuel Injector No. 5..................... 8W-10-21
Fuel Injector No. 6..................... 8W-10-21
Fuel Injector No. 7..................... 8W-10-21
Fuel Injector No. 8..................... 8W-10-21
Fuel Pressure Solenoid.................. 8W-10-26
Fuel Pump Module.................... 8W-10-32
Fuel Pump Relay................... 8W-10-13, 32
Fuse 1........................ 8W-10-11, 12, 15
Fuse 2........................ 8W-10-11, 12, 15
Fuse 3........................ 8W-10-11, 12, 16
Fuse 4..................... 8W-10-11, 12, 17, 18
Fuse 5........................ 8W-10-11, 17, 30
Fuse 6................ 8W-10-11, 12, 16, 18, 19, 20
Fuse 7..................... 8W-10-11, 12, 24, 30
Fuse 8..................... 8W-10-11, 12, 27, 30
Fuse 9............................. 8W-10-30
Fuse 10............................ 8W-10-30
Fuse 11....................... 8W-10-12, 15, 18
Fuse 12.................. 8W-10-11, 12, 14, 29, 30
Fuse 13....................... 8W-10-12, 14, 25
Fuse 14.................. 8W-10-11, 13, 14, 16, 27
Fuse 15.................. 8W-10-11, 13, 14, 16, 30
Fuse 16.................. 8W-10-16, 19, 20, 23, 25
Component Page
Fuse 17............................ 8W-10-16
Fuse 18.................... 8W-10-13, 14, 30, 31
Fuse 20............................ 8W-10-28
Fuse 21.................... 8W-10-13, 14, 29, 32
Fuse 22....................... 8W-10-14, 29, 31
Fuse 23....................... 8W-10-14, 24, 25
Fuse 24....................... 8W-10-13, 24, 32
Fuse 25.................... 8W-10-13, 14, 24, 32
Fuse 26.................... 8W-10-15, 19, 20, 25
Fuse 27.................... 8W-10-13, 14, 24, 31
Fuse 28.......................... 8W-10-17, 29
Fuse 29............................ 8W-10-29
Fuse 30............................ 8W-10-29
Fuse 31............................ 8W-10-28
Fuse 32............................ 8W-10-29
Fuse 33............................ 8W-10-28
Fusible Link...................... 8W-10-11, 12
G200.............................. 8W-10-27
Generator...................... 8W-10-11, 12, 26
Glow Plug No. 1...................... 8W-10-18
Glow Plug No. 2...................... 8W-10-18
Glow Plug No. 3...................... 8W-10-18
Glow Plug No. 4...................... 8W-10-18
Glow Plug No. 5...................... 8W-10-18
Glow Plug Relay No. 1............. 8W-10-12, 18, 26
Glow Plug Relay No. 2............. 8W-10-12, 18, 26
High Beam Relay..................... 8W-10-16
Horn No. 1.......................... 8W-10-31
Horn No. 2.......................... 8W-10-31
Horn Relay..................... 8W-10-13, 14, 31
Hydraulic Cooling Module........ 8W-10-19, 20, 23, 26
Ignition Switch............. 8W-10-11, 14, 27, 28, 29
Intake Port Swirl Actuator............... 8W-10-26
Junction Block............. 8W-10-11, 12, 13, 14, 15,
16, 24, 28, 29, 30
Low Beam Relay...................... 8W-10-16
Low Beam/Daytime Running Lamp Relay.... 8W-10-16
Mass Air Flow Sensor.................. 8W-10-26
Oxygen Sensor 1/1 Upstream........... 8W-10-19, 20
Oxygen Sensor 1/2 Downstream......... 8W-10-19, 20
Oxygen Sensor 1/2 Downstream........... 8W-10-23
Oxygen Sensor 2/2 Downstream........... 8W-10-23
Oxygen Sensor Downstream Relay.... 8W-10-19, 20, 23
Park Lamp Relay..................... 8W-10-16
Passenger Door Module................. 8W-10-30
Power Distribution Center...... 8W-10-2, 3, 11, 12, 13,
14, 15, 16, 17, 18, 19, 20,
24, 25, 27, 30, 31, 32
Powertrain Control Module......... 8W-10-13, 19, 20
Rear Power Outlet............. 8W-10-13, 14, 24, 31
Rear Window Defogger.................. 8W-10-15
Rear Window Defogger Relay............. 8W-10-15
Trailer Tow Circuit Breaker.............. 8W-10-15
Transmission Control Module........... 8W-10-11, 17
Transmission Control Relay............ 8W-10-11, 17
Transmission Solenoid.................. 8W-10-17
Transmission Solenoid/TRS Assembly....... 8W-10-17
Viscous/Cabin Heater Relay......... 8W-10-14, 25, 26
Wastegate Solenoid.................... 8W-10-26
Water In Fuel Sensor................... 8W-10-26
WJ8W-10 POWER DISTRIBUTION 8W - 10 - 1
8W-20 CHARGING SYSTEM
Component Page
Auto Shut Down Relay............ 8W-20-2, 3, 4
Battery........................ 8W-20-2, 3, 4
Battery Temperature Sensor.......... 8W-20-2, 3
Engine Control Module................ 8W-20-4
Engine Starter Motor............. 8W-20-2, 3, 4
Fuse 6........................... 8W-20-2, 3
Fuse 13............................ 8W-20-4
Fuse 16............................ 8W-20-4Component Page
Fuse 19.......................... 8W-20-2, 3
Fuse 26.......................... 8W-20-2, 3
Fusible Link.................... 8W-20-2, 3, 4
G100.......................... 8W-20-2, 3, 4
G101.......................... 8W-20-2, 3, 4
Generator...................... 8W-20-2, 3, 4
Power Distribution Center......... 8W-20-2, 3, 4
Powertrain Control Module........... 8W-20-2, 3
WJ8W-20 CHARGING SYSTEM 8W - 20 - 1
8W-97 POWER DISTRIBUTION
TABLE OF CONTENTS
page page
POWER DISTRIBUTION
DESCRIPTION..........................1
OPERATION............................1
SPECIAL TOOLS
POWER DISTRIBUTION SYSTEMS.........2
CIGAR LIGHTER OUTLET
DESCRIPTION..........................2
OPERATION............................2
DIAGNOSIS AND TESTING - CIGAR LIGHTER
OUTLET.............................2
CIGAR LIGHTER OUTLET DOOR SPRING
REMOVAL.............................3
INSTALLATION..........................3
IOD FUSE
DESCRIPTION..........................3
OPERATION............................4
REMOVAL.............................4
INSTALLATION..........................4
JUNCTION BLOCK
DESCRIPTION..........................5
OPERATION............................5
REMOVAL.............................5
INSTALLATION..........................6
POWER DISTRIBUTION CENTER
DESCRIPTION..........................7
OPERATION............................8
REMOVAL.............................8
DISASSEMBLY
POWER DISTRIBUTION CENTER
DISASSEMBLY........................9ASSEMBLY
POWER DISTRIBUTION CENTER
ASSEMBLY..........................11
INSTALLATION.........................12
POWER OUTLET
DESCRIPTION - FRONT POWER OUTLET....12
OPERATION - FRONT POWER OUTLET......12
DIAGNOSIS AND TESTING - POWER OUTLET . 12
REMOVAL.............................13
INSTALLATION.........................13
POWER OUTLET RELAY
DESCRIPTION.........................13
OPERATION...........................14
DIAGNOSIS AND TESTING - POWER OUTLET
RELAY..............................14
REMOVAL.............................15
INSTALLATION.........................15
IOD WIRE HARNESS CONNECTOR
DESCRIPTION.........................15
OPERATION...........................15
FUSE COVER
REMOVAL.............................16
INSTALLATION.........................16
REAR POWER OUTLET
DESCRIPTION - REAR POWER OUTLET.....16
OPERATION - REAR POWER OUTLET.......17
DIAGNOSIS AND TESTING - REAR POWER
OUTLET............................17
REMOVAL.............................17
INSTALLATION.........................18
POWER DISTRIBUTION
DESCRIPTION
This group covers the various standard and
optional power distribution components used on this
model. The power distribution system for this vehicle
consists of the following components:
²Power Distribution Center (PDC)
²Junction Block (JB)
²Power Outlets
The power distribution system also incorporates
various types of circuit control and protection fea-
tures, including:
²Automatic resetting circuit breakers
²Blade-type fuses
²Bus bars
²Cartridge fuses²Circuit splice blocks
²Flashers
²Fusible links
²Standard and Micro-Relays
Following are general descriptions of the major
components in the power distribution system. See the
owner's manual in the vehicle glove box for more
information on the features and use of all of the
power distribution system components. Refer to Wir-
ing Diagrams for complete circuit diagrams.
OPERATION
The power distribution system for this vehicle is
designed to provide safe, reliable, and centralized dis-
tribution points for the electrical current required to
operate all of the standard and optional factory-in-
stalled electrical and electronic powertrain, chassis,
safety, security, comfort and convenience systems. At
WJ8W-97 POWER DISTRIBUTION 8W - 97 - 1
(5) Reconnect the right and left body wire harness
bulkhead connectors to the connector receptacles
located near the center of the JB.
(6) Install and tighten the screws that secure the
right and left body wire harness bulkhead connectors
to the connector receptacles located near the center
of the JB. Tighten the screws to 2.2 N´m (20 in. lbs.).
(7) Reconnect the fused B(+) and the IOD wire
harness connectors to the connector receptacles
located near the bottom of the JB.
(8) Reach behind the JB to reconnect the instru-
ment panel wire harness bulkhead connector to the
connector receptacle located near the top of the JB.
(9) Install and tighten the screw that secures the
instrument panel wire harness bulkhead connector to
the connector receptacle located near the top of the
JB. Tighten the screw to 2.2 N´m (20 in. lbs.).
(10)
Reach behind the JB to reconnect the two
instrument panel wire harness connectors to the BCM
connector receptacles located near the bottom of the JB.
(11) Install the steering column opening cover onto
the instrument panel. Refer toSteering Column
Opening Coverin Body for the location of the steer-
ing column opening cover installation procedures.
(12)
Install the fuse cover onto the bottom of the JB.
(13) Reconnect the battery negative cable.
POWER DISTRIBUTION
CENTER
DESCRIPTION
All of the electrical current distributed throughout
this vehicle is directed through the standard equip-ment Power Distribution Center (PDC) (Fig. 7). The
molded plastic PDC housing is located in the right
front corner of the engine compartment, between the
battery and the right front inner fender shield. The
PDC houses up to fifteen maxi-type cartridge fuses,
which replace all in-line fusible links. The PDC also
houses up to thirteen blade-type mini fuses, and up
to ten International Standards Organization (ISO)
relays (two standard-type and eight micro-type).
The PDC housing is secured in the engine compart-
ment at three points. Integral mounts on both sides of
the PDC housing engage and latch to stanchions that
are integral to the molded plastic battery support. The
PDC is integral to the right headlamp and dash wire
harness, which exits from the bottom of the PDC hous-
ing. The PDC housing has a molded plastic cover that
includes two integral latches at the front and pivot
hooks at the back that snap over a hinge pin on the
rear of the PDC housing. The PDC cover is easily
opened or removed for service access and has a conve-
nient fuse and relay layout map integral to the inside
surface of the cover to ensure proper component identi-
fication. A fuse puller is also stored on the inside of the
PDC cover.
The PDC cover, the PDC housing lower cover, the
PDC relay wedges, the PDC relay cassettes and the
PDC B(+) terminal stud module are available for ser-
vice replacement. The PDC main housing unit, the
fuse wedges and the bus bars cannot be repaired and
Fig. 6 Junction Block
1 - SCREW (2)
2 - DRIVER SIDE COURTESY LAMP
3 - JUNCTION BLOCK
4 - 16 WAY DATA LINK CONNECTOR
Fig. 7 Power Distribution Center Location
1 - RIGHT FENDER
2 - BATTERY
3 - POWER DISTRIBUTION CENTER
4 - COVER
WJ8W-97 POWER DISTRIBUTION 8W - 97 - 7
JUNCTION BLOCK (Continued)