2003 JEEP GRAND CHEROKEE window

DOORS - REAR
TABLE OF CONTENTS
page page
CHECK STRAP
REMOVAL.............................19
INSTALLATION.........................19
DOOR
REMOVAL.............................20
INSTALLATION.........................20
DOOR GLASS
REMOVAL.............................20
INSTALLATION.........................20
EXTERIOR HANDLE
REMOVAL.............................20
INSTALLATION.........................21
HINGE
REMOVAL.............................21
INSTALLATION.........................21
INSIDE HANDLE ACTUATOR
REMOVAL.............................22INSTALLATION.........................22
LATCH
REMOVAL.............................22
INSTALLATION.........................22
LATCH STRIKER
REMOVAL.............................23
INSTALLATION.........................23
TRIM PANEL
REMOVAL.............................23
INSTALLATION.........................23
WATERDAM
REMOVAL.............................23
INSTALLATION.........................24
WINDOW REGULATOR
REMOVAL.............................24
INSTALLATION.........................24
CHECK STRAP
REMOVAL
(1) Remove waterdam, refer to (Refer to 23 -
BODY/DOORS - REAR/WATERDAM - REMOVAL).
(2) Remove speaker.
(3) Remove screws attaching door check to B-pillar.
(4) Remove nuts attaching door check to door (Fig.
1).
(5) Remove door check through speaker location
hole.
INSTALLATION
(1) Position door check on door through speaker
location hole.
(2) Install nuts attaching door check to door (Fig.
1).
(3) Install screws attaching door check to B-pillar.
(4) Install speaker.
(5) Install waterdam, refer to (Refer to 23 - BODY/
DOORS - REAR/WATERDAM - INSTALLATION).
Fig. 1 Door Check
1 - DOOR CHECK
2 - REAR DOOR
WJDOORS - REAR 23 - 19

DOOR
REMOVAL
(1) Disconnect rear door harness connector (Fig. 2).
(2) Support door with padded floor jack.
(3) Remove retaining clips from hinge pins.
(4) Tap out hinge pins.
(5) Separate door from vehicle.
INSTALLATION
(1) Position door at vehicle and align hinges.
(2) Install hinge pins.
(3) Install retaining clips for hinge pins.
(4) Connect rear door harness connector (Fig. 2).
DOOR GLASS
REMOVAL
(1) Remove waterdam, refer to (Refer to 23 -
BODY/DOORS - REAR/WATERDAM - REMOVAL).
(2) Remove inner belt weatherstrip, refer to (Refer
to 23 - BODY/WEATHERSTRIP/SEALS/RDR INNER
BELT WEATHERSTRIP - REMOVAL).
(3) Remove stationary glass, refer to (Refer to 23 -
BODY/STATIONARY GLASS/DOOR GLASS -
REMOVAL).
(4) Disengage clips attaching window glass to lift
plate.
(5) Press studs out of lift plate.
(6) Lift window glass from door (Fig. 3).
INSTALLATION
(1) Position window glass in door (Fig. 3).
(2) Engage studs into lift plate.
(3) Engage clips attaching window glass to lift
plate.
(4) Install stationary glass, refer to (Refer to 23 -
BODY/STATIONARY GLASS/DOOR GLASS -
INSTALLATION).
(5) Install inner belt weatherstrip, refer to (Refer
to 23 - BODY/WEATHERSTRIP/SEALS/RDR INNER
BELT WEATHERSTRIP - INSTALLATION).
(6) Install waterdam, refer to (Refer to 23 - BODY/
DOORS - REAR/WATERDAM - INSTALLATION).
EXTERIOR HANDLE
REMOVAL
(1) Remove waterdam, refer to (Refer to 23 -
BODY/DOORS - REAR/WATERDAM - REMOVAL).
(2) Locate glass to full up position.
(3) Disconnect lock knob to latch rod.
(4) Disconnect outside handle to latch rod.
(5) Remove fasteners attaching outside handle to
door (Fig. 4).
(6) Remove outside handle from door.
(7) Separate outside handle from vehicle.
Fig. 2 Rear Door Harness Connector
1 - HARNESS CONNECTOR
Fig. 3 Glass Channel
1 - GLASS
2 - REGULATOR
23 - 20 DOORS - REARWJ

INSTALLATION
(1) Waterdam contact surface must be free of con-
taminants. Clean as necessary.
(2) Route all harnesses and linkage rods through
waterdam as necessary.
(3) Position waterdam on door and align all holes
(Fig. 10).
(4) Press waterdam on door.
(5) Install door trim panel, refer to (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - INSTALLA-
TION).
WINDOW REGULATOR
REMOVAL
(1) Remove waterdam, refer to (Refer to 23 -
BODY/DOORS - REAR/WATERDAM - REMOVAL).
(2) Remove the stationary glass, refer to (Refer to
23 - BODY/STATIONARY GLASS/DOOR GLASS -
REMOVAL).
(3) Raise the door glass and support.
(4) Disconnect the speaker harness and power win-
dow harness, if equipped.
(5) Remove the window clips retaining regulator
(Fig. 11).
(6) Remove the door glass.
(7) Remove the fasteners retaining the regulator
(Fig. 12).
(8) Remove the regulator.
INSTALLATION
(1) Position the window regulator in the door.
(2) Install the fasteners retaining the regulator
(Fig. 12).
(3) Install the door glass.
(4) Install the window clips retaining regulator
(Fig. 11).
(5) Lower the door glass.
(6) Install the stationary glass, refer to (Refer to
23 - BODY/STATIONARY GLASS/DOOR GLASS -
INSTALLATION).
(7) Connect the power window and speaker har-
ness if equipped.
(8) Install the waterdam, refer to (Refer to 23 -
BODY/DOORS - REAR/WATERDAM - INSTALLA-
TION).
(9) Cycle the glass and check for proper operation.
Fig. 11 Window Regulator Retainer Clips
1 - GLASS
2 - RETAINER
3 - CLIP
4 - LIFT PLATE
5 - REGULATOR
6 - CLIP
Fig. 12 Rear Door Window Regulator
1 - DOOR
2 - REGULATOR
23 - 24 DOORS - REARWJ
WATERDAM (Continued)

STATIONARY GLASS
TABLE OF CONTENTS
page page
DOOR GLASS
REMOVAL.............................93
INSTALLATION.........................93
QUARTER WINDOW
REMOVAL.............................93INSTALLATION.........................93
WINDSHIELD
REMOVAL.............................94
INSTALLATION.........................95
DOOR GLASS
REMOVAL
(1) Remove door trim panel.
(2) Remove waterdam.
(3) Remove inner belt weatherstrip.
(4) Remove bolt attaching bottom of rear glass run
channel to door.
(5) Pull run channel downward and separate from
door.
(6) Remove screws attaching stationary door glass
frame to door (Fig. 1) and (Fig. 2).
(7) Separate stationary door glass from door.
INSTALLATION
(1) Position stationary door glass in door.
(2) Install screws attaching stationary door glass
frame to door.
(3) Install glass run channel.
(4) Install inner belt weatherstrip.
(5) Install waterdam.
(6) Install door trim panel.
QUARTER WINDOW
REMOVAL
(1) Cut urethane bonding from around quarter
window glass using a suitable sharp cold knife. A
pneumatic cutting device can be used if available.
(2) Separate glass from vehicle.
INSTALLATION
CAUTION: Open a window before installing glass.
This will avoid pressurizing the passenger compart-
ment. If a door or liftgate is slammed before ure-
thane is cured, water leaks can result.
The window opening fence should be cleaned of old
urethane bonding material.
(1) Clean inside of glass with Mopar Glass Cleaner
and lint-free cloth.
(2) Apply PVC (vinyl) primer 25 mm (1 in.) wide
around edge of glass. Wipe with clean/dry lint-free
cloth.
Fig. 1 Stationary Door Glass
1 - DOOR
2 - STATIONARY DOOR GLASS
Fig. 2 Stationary Door Glass
1 - STATIONARY DOOR GLASS
2 - DOOR
WJSTATIONARY GLASS 23 - 93

(3) Apply fence primer around edge of fence. Allow
at least eighteen minutes drying time.
(4) Apply a 10 mm (0.4 in.) bead of urethane
around window vinyl border location.
(5)
Position glass into window opening and lock clips
into place (Fig. 3).
WINDSHIELD
REMOVAL
(1) Remove inside rear view mirror.
(2) Remove cowl cover.
(3) Remove screws attaching windshield side mold-
ing to A-pillar (Fig. 4).
(4) Remove upper windshield molding.
(5) Cut urethane bonding from around windshield
using a suitable sharp cold knife. A pneumatic cut-
ting device can be used if available (Fig. 5).
(6) Separate windshield from vehicle.
Fig. 3 Quarter Window Glass
1 - CLIP
2 - ROOF PANEL
3 - QUARTER WINDOW GLASS
Fig. 4 Windshield
1 - SIDE MOLDING
2 - SUPPORT SPACER
3 - UPPER MOLDING
4 - SIDE MOLDING
5 - ROOF PANEL
6 - SUPPORT SPACER7 - BLOCKER
8 - STUD
9 - SUPPORT SPACER
10 - WINDSHIELD
11 - ALIGNMENT SPACER
23 - 94 STATIONARY GLASSWJ
QUARTER WINDOW (Continued)

INSTALLATION
WARNING: REVIEW ALL WARNINGS AND CAU-
TIONS IN THIS GROUP BEFORE PRECEDING WITH
INSTALLATION.
CAUTION: Open a window before installing wind-
shield. This will avoid pressurizing the passenger
compartment. If a door or liftgate is slammed before
urethane is cured, water leaks can result.
The windshield fence should be cleaned of old ure-
thane bonding material. Support spacers should be
cleaned and properly installed on weld studs or
repair screws at bottom of windshield opening.
(1)
Place replacement windshield into windshield
opening. Position glass in the center of the opening
against the support spacers. Mark the glass at the sup-
port spacers with a grease pencil or masking tape and
ink pen to use as a reference for installation. Remove
replacement windshield from windshield opening (Fig. 6).
(2) Position the windshield inside up on a suitable
work surface with two padded, wood 10 cm by 10 cm
by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par-
allel 75 cm (2.5 ft.) apart (Fig. 7).
(3) Clean inside of windshield with Mopar Glass
Cleaner and lint-free cloth.
(4) Apply clear glass primer 25 mm (1 in.) wide
around edge of windshield. Wipe with clean/dry lint-
free cloth.
(5)
Apply black-out primer 15 mm (.75 in.) wide on
top and sides of windshield and 25 mm (1 in.) on bottom
of windshield. Allow at least three minutes drying time.
(6) Position windshield spacers on lower fence
above support spacers at the edge of the windshield
opening (Fig. 4).
(7)
Apply a 10 mm (0.4 in.) bead of urethane around
perimeter of windshield along the inside of the mold-
ings. Apply two beads along the bottom edge.
(8) Install upper molding onto windshield.
(9) Apply fence primer around the perimeter of the
windshield opening fence. Allow at least 18 minutes
drying time.
(10) With aid of a helper, position windshield over
windshield opening. Align reference marks at bottom
of windshield to support spacers.
(11) Slowly lower windshield glass to windshield
opening fence. Guide top molding into proper position
if necessary. Push windshield inward to fence spacers
at bottom and until top molding is flush to roof line.
(12) Clean excess urethane from exterior with
Mopar Super Clean or equivalent.
(13) Install windshield side moldings.
(14) Install cowl cover and wipers.
(15) Install inside rear view mirror.
(16) After urethane has cured, water test wind-
shield to verify repair.
Fig. 6 Center Windshield and Mark at Support Spacers
1 - A-PILLAR
2 - WINDSHIELD
3 - MARKS
4 - SUPPORT SPACER
5 - COWLFig. 7 Work Surface Set up and Molding Installation
1 - WINDSHIELD AND MOULDINGS
2-
URETHANE BEAD AROUND GLASS 7mm (.3 in.) FROM EDGE
3 - BLOCKS
Fig. 5 Cut Urethane Around WindshieldÐTypical
1 - COLD KNIFE
2 - WINDSHIELD
WJSTATIONARY GLASS 23 - 95
WINDSHIELD (Continued)

CONTROL MODULE
REMOVAL
(1) Move the glass panel to the fully closed posi-
tion.
(2) Remove the A-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL)
(3) Remove the sun visors. (Refer to 23 - BODY/
INTERIOR/SUN VISOR - REMOVAL)
(4) Remove the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - REMOVAL)
(5) Lower headliner as necessary to gain access to
the sunroof express module.
(6) Disconnect the express module wire harness
connectors.
(7) Remove express module screw.
(8) Remove express module from the keyway by
sliding module towards the center of the vehicle.
INSTALLATION
(1) Insert sunroof express module in the keyway
located in the sunroof module and slide the module
outward to lock it into position.
(2) Install the sunroof express module screw.
(3) Connect the wire connectors to the sunroof
express module.
(4) Install the headliner into position.
(5) Install the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - INSTALLA-
TION)
(6) Install the sun visors. (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - INSTALLATION)
(7) Install the A-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - INSTALLATION)
(8) Test sunroof operation, adjust if necessary.
(Refer to 23 - BODY/SUNROOF/GLASS PANEL -
ADJUSTMENTS)
DRIVE MOTOR
REMOVAL
CAUTION: The sunroof system is timed from the
factory so that the motor shuts off automatically
when the sunroof window reaches a certain posi-
tion. Extreme care must be taken when removing
the motor, timing may be thrown off causing possi-
ble damage to the sunroof system. Anytime the
motor is removed from the sunroof assembly the
sunroof glass panel must be in the FULLY CLOSED
POSITION or the unit will be out of timing. The drive
motor cannot be reset to the park position after
being removed.CAUTION: The sunroof motor should only be pow-
ered through the vehicle battery and sunroof wire
harness. Applying power to the sunroof motor leads
will cause failure of the control module.
(1) Move glass panel to the fully closed position.
(2) Remove the A-pillar trim. (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL)
(3) Remove the B-pillar upper trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR UPPER TRIM -
REMOVAL)
(4) Remove the C-pillar trim. (Refer to 23 - BODY/
INTERIOR/C-PILLAR TRIM - REMOVAL)
(5) Remove the D-pillar trim. (Refer to 23 - BODY/
INTERIOR/D-PILLAR TRIM - REMOVAL)
(6) Remove the sunvisors. (Refer to 23 - BODY/IN-
TERIOR/SUN VISOR - REMOVAL)
(7) Remove the overhead console. (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - REMOVAL)
(8) Disconnect the control switch wire connector.
(9) Remove headliner as necessary to gain access
to sunroof drive motor. Refer to Headliner Removal
and Installation for proper procedures.
(10) Disconnect the drive motor wire harness con-
nectors (Fig. 3).
(11) Remove drive motor fasteners and remove
motor from the sunroof housing.
INSTALLATION
(1) Ensure that the window is in the fully closed
position before mounting the motor. If motor fails
with the window in the open position the sunroof
glass panel timing will have to be timed. The new
motor comes in the fully closed position and with a
gage for setting cable timing. (Refer to 23 - BODY/
SUNROOF/GLASS PANEL - ADJUSTMENTS - TIM-
ING)
(2) Place drive motor into position on the sunroof
housing and install fasteners.
Fig. 3 Sunroof Drive Motor and Express Module
1 - EXPRESS MODULE
2 - SCREW
WJSUNROOF 23 - 101

INSTALLATION
(1) Position the seal on the door flange.
(2) Firmly press downward to seat seal on the door
flange.
(3)
Install the door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
FDR OUTER BELT
WEATHERSTRIP
REMOVAL
(1) Lower the door glass.
(2) Remove the screw from the inner door panel
attaching the seal to outer door panel (Fig. 4).
(3) Pull the seal rearward to release from the side
view mirror bezel.
(4) Lift seal and separate from door panel.
INSTALLATION
(1) Position seal on the door panel.
(2) Push the seal forward to install under the side
view mirror bezel.
(3) Install the screw from the inner door panel
attaching the seal to outer door panel.
(4) Raise the door glass.
FLIP-UP GLASS
WEATHERSTRIP
REMOVAL
(1) Raise flip up glass.
(2) Carefully pull the seal away from the flange
around the edge of the glass opening (Fig. 5).
(3) Remove it from the vehicle.
INSTALLATION
(1) Thoroughly clean the surface of the flange as
necessary.
(2) Align the weather strip seal with the window
opening corners.
(3) Firmly seat the seal around the entire flange.
But the seal ends together and smooth out any
remaining length.
(4)
Weatherstrip break should be 120mm left of latch
opening. Cut any surplus from non-plug end only.
FRONT DOOR 2ND
WEATHERSTRIP
REMOVAL
The front door secondary weatherstrip is attached
to the door shutface with push-in fasteners.(1) Open door.
(2) Using a trim panel removal tool, remove
push-in fasteners attaching secondary weatherstrip
to door shutface (Fig. 6).
(3) Separate secondary weatherstrip from door.
INSTALLATION
(1) Clean contact area as necessary.
(2) Position secondary weatherstrip on door shut-
face.
(3) Install push-in fasteners attaching secondary
weatherstrip to door shutface.
Fig. 5 Flip-up Glass Weatherstrip
1 - WEATHERSTRIP
2 - LIFTGATE W/FLIP-UP GLASS
Fig. 6 Front Door Secondary Weatherstrip
1 - SECONDARY WEATHERSTRIP
WJWEATHERSTRIP/SEALS 23 - 107
FRONT DOOR INNER BELT WEATHERSTRIP (Continued)