2003 JEEP GRAND CHEROKEE direction

The impact sensor housing has an integral connec-
tor receptacle and two integral mounting ears, each
with a metal sleeve to provide crush protection. A
cavity in the center of the molded black plastic
impact sensor housing contains the electronic cir-
cuitry of the sensor which includes an electronic com-
munication chip and an electronic impact sensor.
Potting material fills the cavity to seal and protect
the internal electronic circuitry and components. The
side impact sensors are each connected to the vehicle
electrical system through a dedicated take out and
connector of the airbag overlay wire harness.
The side impact sensors cannot be repaired or
adjusted and, if damaged or faulty, they must be
replaced.
OPERATION
The side impact sensors are electronic accelerome-
ters that sense the rate of vehicle deceleration, which
provides verification of the direction and severity of
an impact. Each sensor also contains an electronic
communication chip that allows the unit to commu-
nicate the sensor status as well as sensor fault infor-
mation to the microprocessor in the Airbag Control
Module (ACM). The ACM microprocessor continu-
ously monitors all of the passive restraint system
electrical circuits to determine the system readiness.
If the ACM detects a monitored system fault, it sets
a Diagnostic Trouble Code (DTC) and controls the
airbag indicator operation accordingly.
The impact sensors each receive battery current and
ground through dedicated left and right sensor plus
and minus circuits from the ACM. The impact sensors
and the ACM communicate by modulating the voltage
in the sensor plus circuit. The hard wired circuits
between the side impact sensors and the ACM may bediagnosed and tested using conventional diagnostic
tools and procedures. However, conventional diagnos-
tic methods will not prove conclusive in the diagnosis
of the ACM or the impact sensors. The most reliable,
efficient, and accurate means to diagnose the impact
sensors, the ACM, and the electronic message commu-
nication between the sensors and the ACM requires
the use of a DRBIIItscan tool. Refer to the appropri-
ate diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: THE SIDE IMPACT SENSOR ENABLES
THE SYSTEM TO DEPLOY THE SIDE CURTAIN AIR-
BAG. NEVER STRIKE OR DROP THE SIDE IMPACT
SENSOR, AS IT CAN DAMAGE THE IMPACT SEN-
SOR OR AFFECT ITS CALIBRATION. IF AN IMPACT
SENSOR IS ACCIDENTALLY DROPPED DURING
SERVICE, THE SENSOR MUST BE SCRAPPED AND
REPLACED WITH A NEW UNIT. FAILURE TO
OBSERVE THIS WARNING COULD RESULT IN ACCI-
DENTAL, INCOMPLETE, OR IMPROPER SIDE CUR-
TAIN AIRBAG DEPLOYMENT AND POSSIBLE
OCCUPANT INJURIES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the trim from the lower right or left
B-pillar. (Refer to 23 - BODY/INTERIOR/B-PILLAR
LOWER TRIM - REMOVAL).
(3) Disconnect the airbag overlay wire harness
connector for the right or left side impact sensor from
the sensor connector receptacle (Fig. 47).
(4) Remove the two screws that secure the right or
left side impact sensor to the B-pillar.
(5) Remove the side impact sensor from the B-pil-
lar.
Fig. 46 Side Impact Sensor
1 - SENSOR
2 - CONNECTOR RECEPTACLE
WJRESTRAINTS 8O - 43
SIDE IMPACT SENSOR (Continued)

WASHER SYSTEM
The washer system components should be
inspected periodically, not just when washer perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Check for ice or other foreign material in the
washer reservoir. If contaminated, clean and flush
the washer system. (Refer to 8 - ELECTRICAL/
FRONT WIPERS/WASHERS - CLEANING).
(2) Inspect the washer plumbing for pinched, leak-
ing, deteriorated, or incorrectly routed hoses and
damaged or disconnected hose fittings. Replace dam-
aged or deteriorated hoses and hose fittings. Leaking
washer hoses can sometimes be repaired by cutting
the hose at the leak and splicing it back together
using an in-line connector fitting. Similarly, sections
of deteriorated hose can be cut out and replaced by
splicing in new sections of hose using in-line connec-
tor fittings. Whenever routing a washer hose or a
wire harness containing a washer hose, it must be
routed away from hot, sharp, or moving parts. Also,
sharp bends that might pinch the washer hose must
be avoided.
FRONT CHECK VALVE
DESCRIPTION
A front washer system check valve is standard
equipment on this model. The front check valve is
integral to the front washer nozzle plumbing wye fit-
ting located in the cowl plenum beneath the cowl ple-
num cover/grille panel near the base of the
windshield. The check valve consists of a molded
plastic body with a round center section. Three
barbed hose nipples are formed in a wye configura-
tion on the outside circumference of the center sec-
tion of the valve body. Within the check valve body, a
small check valve operated by a small coiled spring
restricts flow through the unit until the valve is
unseated by a predetermined inlet fluid pressure.
The front check valve cannot be adjusted or repaired
and, if faulty or damaged, it must be replaced.
OPERATION
The front check valve provides more than one func-
tion in this application. It serves as a wye connector
fitting between the cowl grille panel and washer noz-
zle sections of the front washer supply hose. It also
prevents washer fluid from draining out of the front
washer supply hoses back to the washer reservoir.
This drain-back would result in a lengthy delay from
when the front washer switch is actuated until
washer fluid was dispensed through the front washer
nozzles, because the front washer pump would have
to refill the front washer plumbing from the reservoir
to the nozzles. Finally, the front check valve prevents
washer fluid from siphoning through the front
washer nozzles after the front washer system is
turned Off. When the front washer pump pressurizes
and pumps washer fluid from the reservoir through
the front washer plumbing, the fluid pressure over-
rides the spring pressure applied to the check valve
and unseats the valve, allowing washer fluid to flow
toward the front washer nozzles. When the front
washer pump stops operating, spring pressure seats
the check valve and fluid flow in either direction
within the front washer plumbing is prevented.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - REMOVAL).
(3) Open the hood and pull the hood to plenum
seal off of the forward flanges of the cowl grille cover
and the plenum panel.
Fig. 2 Wiper Blade Inspection
1 - WORN OR UNEVEN EDGES
2 - ROAD FILM OR FOREIGN MATERIAL DEPOSITS
3 - HARD, BRITTLE, OR CRACKED
4 - DEFORMED OR FATIGUED
5 - SPLIT
6 - DAMAGED SUPPORT COMPONENTS
WJFRONT WIPERS/WASHERS 8R - 9
FRONT WIPERS/WASHERS (Continued)

formations that grip the wiper blade element. Also
included in this unit is the latching, molded plastic
pivot block that secures the superstructure to the
wiper arm. All of the metal components of the wiper
blade have a satin black finish applied.
²Element- The wiper element or squeegee is the
resilient rubber member of the wiper blade that con-
tacts the glass.
²Flexor- The flexor is a rigid metal component
running along the length of each side of the wiper
element where it is gripped by the claws of the
superstructure.
All Grand Cherokee models have two 52.50 centi-
meter (20.67 inch) long windshield wiper blades with
non-replaceable rubber elements (squeegees). The
wiper blades cannot be adjusted or repaired. If faulty,
worn, or damaged the entire wiper blade unit must
be replaced.
OPERATION
The wiper blades are moved back and forth across
the glass by the wiper arms when the wipers are
being operated. The wiper blade superstructure is
the flexible frame that grips the wiper blade element
and evenly distributes the force of the spring-loaded
wiper arm along the length of the element. The com-
bination of the wiper arm force and the flexibility of
the superstructure makes the element conform to
and maintain proper contact with the glass, even as
the blade is moved over the varied curvature found
across the glass surface. The wiper element flexor
provides the claws of the blade superstructure with a
rigid, yet flexible component on the element which
can be gripped. The rubber element is designed to be
stiff enough to maintain an even cleaning edge as it
is drawn across the glass, but resilient enough to
conform to the glass surface and flip from one clean-
ing edge to the other each time the wiper blade
changes directions.
REMOVAL
NOTE: The notched retainer end of the wiper ele-
ment should always be oriented towards the end of
the wiper blade that is nearest to the wiper pivot.
(1) Lift the front wiper arm to raise the wiper
blade and element off of the glass, until the wiper
arm hinge is in its over-center position.
(2) To remove the wiper blade from the wiper arm,
push the pivot block latch release tab under the tip
of the arm and slide the blade away from the tip
towards the pivot end of the arm far enough to dis-
engage the pivot block from the hook (Fig. 10).
(3) Extract the hook formation on the tip of the
wiper arm from the opening in the wiper blade
superstructure ahead of the wiper blade pivot block/
latch unit.
CAUTION: Do not allow the wiper arm to spring
back against the glass without the wiper blade in
place or the glass may be damaged.
(4) Gently lower the wiper arm tip onto the glass.
INSTALLATION
NOTE: The notched retainer end of the wiper ele-
ment should always be oriented towards the end of
the wiper blade that is nearest to the wiper pivot.
(1) Lift the front wiper arm off of the windshield
glass, until the wiper arm hinge is in its over-center
position.
(2) Position the front wiper blade near the hook
formation on the tip of the arm with the notched
retainer for the wiper element oriented towards the
end of the wiper arm that is nearest to the wiper
pivot.
Fig. 9 Wiper Blade - Typical
1 - RELEASE TAB
Fig. 10 Wiper Blade Remove/Install - Typical
1 - RELEASE TAB
WJFRONT WIPERS/WASHERS 8R - 15
FRONT WIPER BLADE (Continued)

along the left roof side rail to the rear of the vehicle.
At the rear of the vehicle, the headliner hose is
routed above the headliner and along the upper lift-
gate opening panel toward the right side of the vehi-
cle. The headliner hose then passes through a hole
with a rubber grommet in the upper liftgate opening
panel and through another hole with a rubber grom-
met into the upper inner liftgate panel to the rear
washer nozzle.
Washer hose is available for service only as roll
stock, which must then be cut to length. The head-
liner washer hose is integral to the headliner unit
and, if faulty or damaged, the headliner unit must be
replaced. The molded plastic washer hose fittings
cannot be repaired. If these fittings are faulty or
damaged, they must be replaced.
OPERATION
Washer fluid in the washer reservoir is pressurized
and fed by the rear washer pump/motor through the
rear washer system plumbing and fittings to the rear
washer nozzle on the liftgate outer panel above the
liftgate glass. Whenever routing the washer hose or a
wire harness containing a washer hose, it must be
routed away from hot, sharp, or moving parts; and,
sharp bends that might pinch the hose must be
avoided.
REAR WASHER NOZZLE
DESCRIPTION
The rear washer nozzle is a fluidic type unit that
includes an integral check valve (Fig. 3). The nozzle
is constructed of molded plastic and has a rubber
seal and integral snap features on the back of it. The
nozzle is secured by a snap fit in a dedicated mount-
ing hole in the liftgate outer panel above the liftgate
flip-up glass. Within the rear nozzle body, a small
check ball is held against an integral valve seat at
the inlet end of the nozzle by a small coiled spring.
The rear washer nozzle and check valve unit cannot
be adjusted or repaired. If faulty or damaged, the
entire nozzle and check valve unit must be replaced.
OPERATION
The rear washer nozzle is designed to dispense
washer fluid into the wiper pattern area on the out-
side of the liftgate glass. Pressurized washer fluid is
fed to the nozzle from the washer reservoir by the
rear washer pump/motor through a single hose,
which is attached to a barbed nipple on the back of
the rear washer nozzle. The rear washer nozzle
incorporates a fluidic design, which causes the nozzle
to emit the pressurized washer fluid as an oscillating
stream to more effectively cover a larger area of the
glass area to be cleaned. The integral rear nozzle
check valve prevents washer fluid from draining out
of the rear washer supply hoses back to the washer
reservoir. This drain-back would result in a lengthy
delay from when the rear washer switch is actuated
until washer fluid was dispensed through the rear
washer nozzle, because the rear washer pump would
have to refill the rear washer plumbing from the res-
ervoir to the nozzle. The check valve also prevents
washer fluid from siphoning through the rear washer
nozzle after the rear washer system is turned Off.
When the rear washer pump pressurizes and pumps
washer fluid from the reservoir through the rear
washer plumbing, the fluid pressure overrides the
spring pressure applied to the check ball within the
valve and unseats the check ball, allowing washer
fluid to flow to the rear washer nozzle. When the
rear washer pump stops operating, spring pressure
seats the check ball in the valve and fluid flow in
either direction within the rear washer plumbing is
prevented.
REMOVAL
The check valve for the rear washer nozzle is inte-
gral to the nozzle.
(1) Using a trim stick or another suitable wide
flat-bladed tool, gently pry at the sides of the rear
washer nozzle to release the snap features that
secure it in the mounting hole of the liftgate outer
panel.
Fig. 3 Rear Washer Nozzle
1 - HEADLINER WASHER HOSE
2 - ROOF PANEL
3 - REAR WASHER NOZZLE
4 - LIFTGATE
WJREAR WIPERS/WASHERS 8R - 39
REAR WASHER HOSES/TUBES (Continued)

(1) The rear wiper arm must be indexed to the
motor output shaft with the rear wiper motor in the
park position to be properly installed. Place the
wiper arm onto the liftgate with the wiper arm sup-
port positioned on the park ramp and the pivot hole
on the end of the arm positioned over the rear wiper
motor output shaft.
(2) Position the ridge of the wiper arm support on
the liftgate park ramp in the Installation Position
(Fig. 10).
(3) With the wiper arm in the Installation Posi-
tion, push the pivot hole on the end of the wiper arm
down over the rear wiper motor output shaft.
(4) Install and tighten the nut that secures the
rear wiper arm to the rear wiper motor output shaft.
Tighten the nut to 18 N´m (160 in. lbs.).
(5) Close the rear wiper arm pivot cover.(6) Lift the rear wiper arm support away from the
park ramp, then place the wiper arm support in the
park ramp in the Park Position (Fig. 10).
REAR WIPER BLADE
DESCRIPTION
The rear wiper blade is secured by an integral
latching pivot block to the hook formation on the tip
of the rear wiper arm, and rests off the glass near
the base of the liftgate glass opening when the wiper
is not in operation. The wiper blade consists of the
following components:
²Superstructure- The superstructure includes
a stamped steel bridge and plastic links with claw
formations that grip the wiper blade element. Also
included in this unit is the latching, molded plastic
pivot block that secures the superstructure to the
wiper arm. All of the metal components of the wiper
blade have a satin black finish applied.
²Element- The wiper element or squeegee is the
resilient rubber member of the wiper blade that con-
tacts the glass.
²Flexor- The flexor is a rigid metal component
running along the length of each side of the wiper
element where it is gripped by the claws of the
superstructure.
All Grand Cherokee models have a single 31.00
centimeter (12.20 inch) rear wiper blade with a non-
replaceable rubber element (squeegee). The wiper
blade cannot be adjusted or repaired. If faulty, worn,
or damaged the entire wiper blade unit must be
replaced.
OPERATION
The wiper blade is moved back and forth across the
glass by the wiper arm when the wiper system is in
operation. The wiper blade superstructure is the flex-
ible frame that grips the wiper blade element and
evenly distributes the force of the spring-loaded
wiper arm along the length of the element. The com-
bination of the wiper arm force and the flexibility of
the superstructure makes the element conform to
and maintain proper contact with the glass, even as
the blade is moved over the varied curvature found
across the glass surface. The wiper element flexor
provides the claws of the blade superstructure with a
rigid, yet flexible component on the element which
can be gripped. The rubber element is designed to be
stiff enough to maintain an even cleaning edge as it
is drawn across the glass, but resilient enough to
conform to the glass surface and flip from one clean-
ing edge to the other each time the wiper blade
changes directions.
Fig. 10 Rear Wiper Arm Installation
1 - LIFTGATE
2 - PARK RAMP
3 - REAR WIPER ARM
4 - INSTALLATION POSITION
5 - REAR WIPER ARM AND BLADE
6 - PARK POSITION
7 - PARK RAMP
8 - LIFTGATE
WJREAR WIPERS/WASHERS 8R - 43
REAR WIPER ARM (Continued)

motor that is secured with screws to the wiper motor
and to the liftgate inner panel.
²Electronic Controls- The rear wiper module
electronic controls include the rear wiper system
electronic logic and rear wiper motor electronic con-
trols. The electronic controls for the motor include an
electronic speed control that speeds the wiper blade
near the center of the glass, but slows the wiper
blade during directional reversals at each end of the
wipe pattern and during wiper blade off-the-glass
parking for quieter operation.
²Motor- The permanent magnet rear wiper
motor is secured with screws to the rear wiper mod-
ule bracket. The wiper motor includes an integral
transmission, and the motor output shaft.
The rear wiper module cannot be adjusted or
repaired. If any component of the module is faulty or
damaged, the entire rear wiper module unit must be
replaced. The motor output shaft gasket, bezel, nut,
and nut cover are available for service replacement.
OPERATION
The rear wiper module receives non-switched bat-
tery current through a fuse in the Junction Block
(JB) and is grounded at all times. The rear wiper
module operation is controlled by the vehicle operator
through battery current signal inputs received by the
rear wiper module electronic controls from the right
multi-function switch on the steering column. The
module also receives an external control input from
the liftgate flip-up glass ajar switch circuit. The rear
wiper module electronic control logic uses these
inputs, its internal inputs, and its programming to
provide continuous wipe, delay wipe, wipe-after-wash
and off-the-glass wiper blade parking. The wiper
blade cycling is controlled by the rear wiper module
electronic controls, which control current flow to the
wiper motor brushes. The wiper motor transmission
converts the rotary output of the wiper motor to the
back and forth wiping motion of the rear wiper arm
and blade on the liftgate glass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the rear wiper arm from the rear
wiper motor output shaft. (Refer to 8 - ELECTRI-
CAL/REAR WIPERS/WASHERS/REAR WIPER ARM
- REMOVAL).
(3) Use a door trim panel removal tool to gently
pry at the base of the nut cover where it meets the
wiper motor output shaft bezel and gasket on the
outer liftgate panel until it unsnaps from the bezel
(Fig. 13). Be certain to use proper caution to protect
the outer liftgate panel and its paint finish from
damage during this procedure.(4) Remove the nut that secures the rear wiper
motor output shaft to the outer liftgate panel.
(5) Remove the bezel and gasket from the rear
wiper motor output shaft.
(6) Remove the trim panel from the inside of the
liftgate. (Refer to 23 - BODY/DECKLID/HATCH/
LIFTGATE/TAILGATE/TRIM PANEL - REMOVAL).
(7) Disconnect the liftgate wire harness connector
for the rear wiper module from the module connector
receptacle (Fig. 14).
(8) Loosen the two nuts that secure the rear wiper
module mounting bracket to the liftgate inner panel.
(9) Slide the rear wiper module and mounting
bracket forward far enough to disengage the mount-
ing nuts from the keyed holes in the liftgate inner
panel.
(10) Remove the rear wiper module and mounting
bracket from the liftgate as a unit.
INSTALLATION
(1) Position the rear wiper module and bracket to
the liftgate as a unit (Fig. 14).
(2) Insert the rear wiper motor output shaft
through the hole in the liftgate outer panel and
engage the mounting nuts in the keyed holes in the
liftgate inner panel.
(3) From the outside of the liftgate, center the rear
wiper motor output shaft in the liftgate outer panel
mounting hole and install the gasket and bezel over
the centered shaft (Fig. 13).
Fig. 13 Rear Wiper Motor Output Shaft Remove/
Install
1 - NUT
2 - NUT COVER
3 - BEZEL AND GASKET
4 - LIFTGATE OUTER PANEL
5 - REAR WIPER MOTOR OUTPUT SHAFT
WJREAR WIPERS/WASHERS 8R - 45
REAR WIPER MODULE (Continued)

DIODE
REMOVAL
(1) Disconnect the battery.
(2) Locate the diode in the harness, and remove
the protective covering.
(3) Remove the diode from the harness, pay atten-
tion to the current flow direction (Fig. 13).
INSTALLATION
(1) Remove the insulation from the wires in the
harness. Only remove enough insulation to solder in
the new diode.
(2) Install the new diode in the harness, making
sure current flow is correct. If necessary, refer to the
appropriate wiring diagram for current flow (Fig. 13).
(3) Solder the connection together using rosin core
type solder only.Do not use acid core solder.
(4) Tape the diode to the harness using electrical
tape. Make sure the diode is completely sealed from
the elements.
(5) Re-connect the battery and test affected sys-
tems.
TERMINAL
REMOVAL
(1) Follow steps for removing terminals described
in the connector removal section.
(2) Cut the wire 6 inches from the back of the con-
nector.
INSTALLATION
(1) Select a wire from the terminal repair kit that
best matches the color and gage of the wire being
repaired.
(2) Cut the repair wire to the proper length and
remove one±half (1/2) inch of insulation.
(3) Splice the repair wire to the wire harness (see
wire splicing procedure).
(4) Insert the repaired wire into the connector.
(5) Install the connector locking wedge, if required,
and reconnect the connector to its mating half/compo-
nent.
(6) Re-tape the wire harness starting at 1±1/2
inches behind the connector and 2 inches past the
repair.
(7) Connect battery and test all affected systems.
Fig. 13 DIODE IDENTIFICATION
1 - CURRENT FLOW
2 - BAND AROUND DIODE INDICATES CURRENT FLOW
3 - DIODE AS SHOWN IN THE DIAGRAMS
8W - 01 - 14 8W-01 WIRING DIAGRAM INFORMATIONWJ

(12) Install the push rods, rocker arms, pivots and
bridges in the order they were removed (Refer to 9 -
ENGINE/CYLINDER HEAD/ROCKER ARM /
ADJUSTER ASSY - INSTALLATION).
(13) Install the engine cylinder head cover (Refer
to 9 - ENGINE/CYLINDER HEAD/CYLINDER
HEAD COVER(S) - INSTALLATION).
(14) Attach the air conditioner compressor mount-
ing bracket to the engine cylinder head and block.
Tighten the bolts to 40 N´m (30 ft. lbs.) torque.
(15) Attach the air conditioning compressor to the
bracket. Tighten the bolts to 27 N´m (20 ft. lbs.)
torque.
CAUTION: The serpentine drive belt must be routed
correctly. Incorrect routing can cause the water
pump to turn in the opposite direction causing the
engine to overheat.
(16) Install the serpentine drive belt. (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
(17) Install the air cleaner and ducting.
(18) Connect the hoses to the engine thermostat
housing and fill the cooling system to the specified
level (Refer to 7 - COOLING - STANDARD PROCE-
DURE).
(19) The automatic transmission throttle linkage
and cable must be adjusted after completing the
engine cylinder head installation (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC - AW4/
THROTTLE VALVE CABLE - ADJUSTMENTS).
(20) Install the temperature sending unit and con-
nect the wire connector.
(21) If equipped with air conditioning, install A/C
compressor (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING/A/C COMPRESSOR -
INSTALLATION) and charge A/C system (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE).
(22) Connect negative cable to battery.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN DIRECT
LINE WITH THE FAN. DO NOT PUT HANDS NEAR
THE PULLEYS, BELTS OR FAN. DO NOT WEAR
LOOSE CLOTHING.
(23) Operate the engine with the radiator cap off.
Inspect for leaks and continue operating the engine
until the engine thermostat opens. Add coolant, if
required.CYLINDER HEAD COVER(S)
DESCRIPTION
The cylinder head cover (Fig. 11) is made of
stamped steel and incorporates the Crankcase Venti-
lation (CCV) Hoses and the oil fill opening.
REMOVAL
The cylinder head cover is isolated from the cylin-
der head via grommets and a reusable molded rubber
gasket. The grommet and limiter are retained in the
cylinder head cover.
(1) Disconnect negative cable from battery.
(2) Disconnect the Crankcase Ventilation (CCV)
vacuum hose from engine cylinder head cover.
(3) Disconnect the fresh air inlet hose from the
engine cylinder head cover.
(4) Disconnect the accelerator, transmission, and
speed (if equipped) control cables from the throttle
body (Fig. 12).
(5) Remove the three bolts that fasten the control
cable bracket to the intake manifold.
(6) Remove control cables from cylinder head cover
clip.
(7) Position control cables and bracket away from
cylinder head cover secure with tie straps.
(8) Remove the engine cylinder head cover mount-
ing bolts.
(9) Remove the engine cylinder head cover and
gasket.
Fig. 11 Cylinder Head Cover
9 - 22 ENGINE - 4.0LWJ
CYLINDER HEAD (Continued)