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Page 1362 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual REMOVAL) and (Refer to 9 - ENGINE/CYLINDER
HEAD/CYLINDER HEAD COVER(S) - REMOVAL).
²Timing chain cover (Refer to 9 - ENGINE/
VALVE TIMING/TIMING BELT / CHAIN COVER(S)
- REMOVAL).
²Cylinder head(s) (

Page 1367 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual STRUCTURAL COVER
DESCRIPTION
The structural dust cover is made of die cast alu-
minum and joins the lower half of the transmission
bell housing to the engine bedplate.
OPERATION
The structural cover p

Page 1375 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (5) With a wiping cloth, clean the gasket sealing
surface of oil and grime.
INSTALLATION
(1) Lightly lubricate oil filter gasket with engine
oil.
(2) Thread filter onto adapter nipple. When gasket
mak

Page 1376 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual NOTE: When installing oil pan gasket/windage tray,
start four pan bolts at each corner before tightening
oil pickup tube. This will keep pan gasket in align-
ment.
(3) Install oil pump pick-up tube us

Page 1381 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (7) Connect throttle cable and speed control cable
to throttle body.
(8) Install fuel rail (Refer to 14 - FUEL SYSTEM/
FUEL DELIVERY/FUEL RAIL - INSTALLATION).
(9) Install ignition coil towers (Refer

Page 1384 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual INSPECTION
(1) Inspect the exhaust manifold for cracks in the
mating surface and at every mounting bolt hole.
(2) Using a straight edge and a feeler gauge, check
the mating surface for warp and twist.

Page 1423 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual STANDARD PROCEDURE - FUEL SYSTEM
PRESSURE RELEASE
Use following procedure if the fuel injector
rail is, or is not equipped with a fuel pressure
test port.
(1) Remove fuel fill cap.
(2) Remove fuel pum

Page 1428 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual OPERATION
Voltage to operate the electric pump is supplied
through the fuel pump relay.
Fuel is drawn in through a filter at the bottom of
the module and pushed through the electric motor
gearset to t