2003 JEEP GRAND CHEROKEE tow

Remote Radio Switch Test
Switch Switch Position Resistance
Right
(White)Volume Up 1.210 Kilohms
Right
(White)Volume Down 3.010 Kilohms
Right
(White)Mode Advance 0.0511 Kilohms
Left
(Black)Seek Up 0.261 Kilohms
Left
(Black)Seek Down 0.681 Kilohms
Left
(Black)Pre-Set Station
Advance0.162 Kilohms
(3) Reconnect the battery negative cable. Turn the
ignition switch to the On position. Check for 5 volts
at the radio control mux circuit cavities of the steer-
ing wheel wire harness connectors for both remote
radio switches. If OK, go to Step 4. If not OK, repair
the open or shorted radio control mux circuit to the
Body Control Module (BCM) as required.
(4) Disconnect and isolate the battery negative
cable. Disconnect the 22-way instrument panel wire
harness connector from the BCM. Check for continu-
ity between the remote radio switch ground circuit
cavities of the steering wheel wire harness connec-
tors for both remote radio switches and a good
ground. There should be no continuity. If OK, go to
Step 5. If not OK, repair the shorted remote radio
switch ground circuit to the BCM as required.(5) Check for continuity between the remote radio
switch ground circuit cavities of the steering wheel
wire harness connectors for both remote radio
switches and the 22-way instrument panel wire har-
ness connector for the BCM. There should be conti-
nuity. If OK, refer to the proper Diagnostic
Procedures manual to test the BCM and the PCI
data bus. If not OK, repair the open remote radio
switch ground circuit as required.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the driver side airbag from the steer-
ing wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - REMOVAL) for the procedures.
(3) Remove the speed control switch located on the
same side of the steering wheel as the remote radio
switch that is being serviced. Refer to Electrical,
Speed Control for the procedures.
(4) Disconnect the steering wheel wire harness
connector from the connector receptacle of the remote
radio switch (Fig. 17).
(5) From the inside of the steering wheel rear trim
cover, press firmly and evenly outward on the back of
the switch.
(6) From the outside of the steering wheel rear
trim cover, remove the remote radio switch from the
trim cover mounting hole.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Position the remote radio switch to the mount-
ing hole on the outside of the steering wheel rear
trim cover. Be certain that the connector receptacle is
oriented toward the bottom of the switch and pointed
toward the center of the steering wheel.
Fig. 16 Remote Radio Switches
1 - BLACK (LEFT) SWITCH
2 - WHITE (RIGHT) SWITCH
WJAUDIO 8A - 21
REMOTE SWITCHES (Continued)

inputs to or receive outputs from the BCM must also
be checked. The most reliable, efficient, and accurate
means to diagnose the BCM, the PCI data bus net-
work, and the electronic modules that provide inputs
to or receive outputs from the BCM requires the use
of a DRBIIItscan tool and the appropriate diagnostic
information. The DRBIIItscan tool can provide con-
firmation that the PCI data bus network is func-
tional, that all of the modules are sending and
receiving the proper messages over the PCI data bus,
and that the BCM is receiving the proper hard wired
inputs and responding with the proper hard wired
outputs needed to perform its many functions.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the instrument panel fuse cover.(Refer
to 8 - ELECTRICAL/POWER DISTRIBUTION/FUSE
COVER - REMOVAL).
(3) Access and disconnect the instrument panel
wire harness connectors from the BCM (Fig. 3).
(4) Remove the mounting screws (Torx T-20) that
secure the BCM to the JB.(5) Pull the BCM straight out towards the dash
panel far enough to disconnect the integral BCM to
JB connector.
(6) Remove the BCM.INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the Body Control Module (BCM) to its
mounting location (Fig. 3).
(2) Align the terminal pins of the BCM connector
with the connector on the JB.
(3) Engage the BCM integral connector into the
JB.
(4) Install the four screws. Tighten the screws to
2.2 N´m (20 in. lbs.).
Fig. 3 Body Control Module Remove/Install
1 - JUNCTION BLOCK
2 - SCREWS (4)
3 - BODY CONTROL MODULE
4 - FUSE COVER LOCATOR CHANNELS
5 - FUSE COVER MOUNTING SLOTS
6 - INSTRUMENT PANEL WIRE HARNESS CONNECTORS
WJELECTRONIC CONTROL MODULES 8E - 5
BODY CONTROL MODULE (Continued)

diagnose the charging system after replenishing the
water in the battery for a low electrolyte condition
and before returning the vehicle to service. Refer to
Charging Systemfor additional information.
For battery maintenance schedules and jump start-
ing procedures, see the owner's manual in the vehicle
glove box. Optionally, refer toMaintenance Sched-
ulesandJump Starting, Towing and Hoistingin
the index of this service manual for the location of
the recommended battery maintenance schedules and
the proper battery jump starting procedures. While
battery charging can be considered a maintenance
procedure, the battery charging procedures and infor-
mation are located in the service procedures section
of this service manual. This was done because the
battery must be fully-charged before any battery
diagnosis or testing procedures can be performed.
Refer toStandard Proceduresin the index of this
service manual for the location of the proper battery
charging procedures.
OPERATION
The battery is designed to store electrical energy in
a chemical form. When an electrical load is applied to
the terminals of the battery, an electrochemical reac-
tion occurs. This reaction causes the battery to dis-
charge electrical current from its terminals. As the
battery discharges, a gradual chemical change takes
place within each cell. The sulfuric acid in the elec-
trolyte combines with the plate materials, causing
both plates to slowly change to lead sulfate. At the
same time, oxygen from the positive plate material
combines with hydrogen from the sulfuric acid, caus-
ing the electrolyte to become mainly water. The
chemical changes within the battery are caused by
the movement of excess or free electrons between the
positive and negative plate groups. This movement of
electrons produces a flow of electrical current
through the load device attached to the battery ter-
minals.
As the plate materials become more similar chem-
ically, and the electrolyte becomes less acid, the volt-
age potential of each cell is reduced. However, by
charging the battery with a voltage higher than that
of the battery itself, the battery discharging process
is reversed. Charging the battery gradually changes
the sulfated lead plates back into sponge lead and
lead dioxide, and the water back into sulfuric acid.
This action restores the difference in the electron
charges deposited on the plates, and the voltage
potential of the battery cells. For a battery to remain
useful, it must be able to produce high-amperage cur-
rent over an extended period. A battery must also be
able to accept a charge, so that its voltage potential
may be restored.The battery is vented to release excess hydrogen
gas that is created when the battery is being charged
or discharged. However, even with these vents,
hydrogen gas can collect in or around the battery. If
hydrogen gas is exposed to flame or sparks, it may
ignite. If the electrolyte level is low, the battery may
arc internally and explode. If the battery is equipped
with removable cell caps, add distilled water when-
ever the electrolyte level is below the top of the
plates. If the battery cell caps cannot be removed, the
battery must be replaced if the electrolyte level
becomes low.
DIAGNOSIS AND TESTING - BATTERY
The battery must be completely charged and the
terminals should be properly cleaned and inspected
before diagnostic procedures are performed. Refer to
Battery System Cleaning for the proper cleaning pro-
cedures, and Battery System Inspection for the
proper battery inspection procedures. Refer to Stan-
dard Procedures for the proper battery charging pro-
cedures.
MICRO 420 ELECTRICAL SYSTEM TESTER
The Micro420 automotive battery tester is designed
to help the dealership technicians diagnose the cause
of a defective battery. Follow the instruction manual
supplied with the tester to properly diagnose a vehi-
cle. If the instruction manual is not available refer to
the standard procedure in this section, which
includes the directions for using the Micro420 electri-
cal system tester.
WARNING: IF THE BATTERY SHOWS SIGNS OF
FREEZING, LEAKING OR LOOSE POSTS, DO NOT
TEST, ASSIST-BOOST, OR CHARGE. THE BATTERY
MAY ARC INTERNALLY AND EXPLODE. PERSONAL
INJURY AND/OR VEHICLE DAMAGE MAY RESULT.
WARNING: EXPLOSIVE HYDROGEN GAS FORMS IN
AND AROUND THE BATTERY. DO NOT SMOKE,
USE FLAME, OR CREATE SPARKS NEAR THE BAT-
TERY. PERSONAL INJURY AND/OR VEHICLE DAM-
AGE MAY RESULT.
WARNING: THE BATTERY CONTAINS SULFURIC
ACID, WHICH IS POISONOUS AND CAUSTIC. AVOID
CONTACT WITH THE SKIN, EYES, OR CLOTHING.
IN THE EVENT OF CONTACT, FLUSH WITH WATER
AND CALL A PHYSICIAN IMMEDIATELY. KEEP OUT
OF THE REACH OF CHILDREN.
A battery that will not accept a charge is faulty,
and must be replaced. Further testing is not
required. A fully-charged battery must be load tested
8F - 8 BATTERY SYSTEMWJ
BATTERY (Continued)

(3) Position the battery hold down bracket over the
ledge on the inboard side of the battery case in the
battery tray and support unit. Be certain that the
ledge on the bottom of the hold down bracket is ori-
ented towards the inboard side of the battery case.
Proper hold down bracket orientation may also be
determined by noting the direction of the arrow-like
formations of the molded reinforcing ribs on the top
of the hold down bracket. These arrows should be
pointed towards the battery.
(4) Install and tighten the screw that secures the
battery hold down bracket to the U-nut on the
inboard side of the battery tray and support unit.
Tighten thew screw to 3.4 N´m (30 in. lbs.).(5)
Reconnect the battery negative cable terminal clamp
to the battery negative terminal post. Tighten the terminal
clamp pinch-bolt hex nut to 8.4 N´m (75 in. lbs.).
BATTERY CABLE
DESCRIPTION
Fig. 16 Battery Hold Downs Remove/Install
1 - SCREW
2 - HOLD DOWN BRACKET
3 - BATTERY SUPPORT
4 - ACCUMULATOR
5 - NUT
6 - U-NUT
7 - STUD
8 - RADIATOR SUPPORT BRACKET
9 - U-NUT
10 - SCREW
11 - BATTERY TEMPERATURE SENSOR
12 - BATTERY
Fig. 17 Battery Cables - 4.0L Engine
1 - BATTERY POSITIVE CABLE
2 - BATTERY NEGATIVE CABLE
3 - CLIPS
Fig. 18 Battery Cables - 4.7L Engine
1 - BATTERY POSITIVE CABLE
2 - BATTERY NEGATIVE CABLE
3 - CLIPS
WJBATTERY SYSTEM 8F - 17
BATTERY HOLDDOWN (Continued)

The battery cables (Fig. 17) or (Fig. 18) are large
gauge, stranded copper wires sheathed within a
heavy plastic or synthetic rubber insulating jacket.
The wire used in the battery cables combines excel-
lent flexibility and reliability with high electrical cur-
rent carrying capacity. Refer toWiring Diagrams
for battery cable wire gauge information.
A clamping type female battery terminal made of
soft lead is die cast onto one end of the battery cable
wire. A square headed pinch-bolt and hex nut are
installed at the open end of the female battery termi-
nal clamp. Large eyelet type terminals are crimped
onto the opposite end of the battery cable wire and
then solder-dipped. The battery positive cable wires
have a red insulating jacket to provide visual identi-
fication and feature a larger female battery terminal
clamp to allow connection to the larger battery posi-
tive terminal post. The battery negative cable wires
have a black insulating jacket and a smaller female
battery terminal clamp.
The battery cables cannot be repaired and, if dam-
aged or faulty they must be replaced. Both the bat-
tery positive and negative cables are available for
service replacement only as a unit with the battery
wire harness, which may include portions of the wir-
ing circuits for the generator and other components
on some models. Refer toWiring Diagramsfor more
information on the various wiring circuits included in
the battery wire harness for the vehicle being ser-
viced.
OPERATION
The battery cables connect the battery terminal
posts to the vehicle electrical system. These cables
also provide a path back to the battery for electrical
current generated by the charging system for restor-
ing the voltage potential of the battery. The female
battery terminal clamps on the ends of the battery
cable wires provide a strong and reliable connection
of the battery cable to the battery terminal posts.
The terminal pinch bolts allow the female terminal
clamps to be tightened around the male terminal
posts on the top of the battery. The eyelet terminals
secured to the opposite ends of the battery cable
wires from the female battery terminal clamps pro-
vide secure and reliable connection of the battery
cables to the vehicle electrical system.
The battery positive cable terminal clamp is die
cast onto the ends of two wires. One wire has an eye-
let terminal that connects the battery positive cable
to the B(+) terminal stud of the Power Distribution
Center (PDC), and the other wire has an eyelet ter-
minal that connects the battery positive cable to the
B(+) terminal stud of the engine starter motor sole-
noid. The battery negative cable terminal clamp is
also die cast onto the ends of two wires. One wirehas an eyelet terminal that connects the battery neg-
ative cable to the vehicle powertrain through a stud
on the right side of the engine cylinder block. The
other wire has an eyelet terminal that connects the
battery negative cable to the vehicle body through a
ground screw on the right front fender inner shield,
near the battery.
DIAGNOSIS AND TESTING - BATTERY CABLES
A voltage drop test will determine if there is exces-
sive resistance in the battery cable terminal connec-
tions or the battery cable. If excessive resistance is
found in the battery cable connections, the connec-
tion point should be disassembled, cleaned of all cor-
rosion or foreign material, then reassembled.
Following reassembly, check the voltage drop for the
battery cable connection and the battery cable again
to confirm repair.
When performing the voltage drop test, it is impor-
tant to remember that the voltage drop is giving an
indication of the resistance between the two points at
which the voltmeter probes are attached.EXAM-
PLE:When testing the resistance of the battery pos-
itive cable, touch the voltmeter leads to the battery
positive cable terminal clamp and to the battery pos-
itive cable eyelet terminal at the starter solenoid
B(+) terminal stud. If you probe the battery positive
terminal post and the battery positive cable eyelet
terminal at the starter solenoid B(+) terminal stud,
you are reading the combined voltage drop in the
battery positive cable terminal clamp-to-terminal
post connection and the battery positive cable.
VOLTAGE DROP TEST
The following operation will require a voltmeter
accurate to 1/10 (0.10) volt. Before performing this
test, be certain that the following procedures are
accomplished:
²The battery is fully-charged and load tested.
Refer to Standard Procedures for the proper battery
charging and load test procedures.
²Fully engage the parking brake.
²If the vehicle is equipped with an automatic
transmission, place the gearshift selector lever in the
Park position. If the vehicle is equipped with a man-
ual transmission, place the gearshift selector lever in
the Neutral position and block the clutch pedal in the
fully depressed position.
²Verify that all lamps and accessories are turned
off.
²To prevent the engine from starting, remove the
Automatic Shut Down (ASD) relay. The ASD relay is
located in the Power Distribution Center (PDC), in
the engine compartment. See the fuse and relay lay-
out label affixed to the underside of the PDC cover
for ASD relay identification and location.
8F - 18 BATTERY SYSTEMWJ
BATTERY CABLE (Continued)

(1) Confirm that the ignition switch is in the On
position.
(2) Ensure that the rear glass heating grid feed
and ground terminals are connected to the glass.
Confirm that the ground wire has continuity to
ground.
(3) Check the fused B(+) fuse in the Power Distri-
bution Center (PDC). The fuse must be tight in its
receptacles and all electrical connections must be
secure.
When the above steps have been completed and the
rear glass heating grid is still inoperative, one or
more of the following is faulty:
²Rear window defogger switch
²Rear window defogger relay
²Body Control Module (BCM)
²Rear window grid lines (all grid lines would
have to be broken or one of the feed wires discon-
nected for the entire system to be inoperative).
When the above steps have been completed and the
heated mirror glass heating grid is still inoperative,
one or more of the following is faulty:
²Body Control Module (BCM)
²Programmable Communications Interface (PCI)
data bus
²Driver Door Module (DDM) or Passenger Door
Module (PDM)
²Outside rear view mirror heating grids.
If turning the rear window defogger system on pro-
duces a severe voltmeter deflection, check for a short
circuit between the rear window defogger relay out-
put and the rear glass heating grid.
REAR WINDOW DEFOGGER
GRID
DESCRIPTION
The electrically heated rear window glass is stan-
dard equipment on this model. The liftgate flip-up
glass has two electrically conductive vertical bus bars
and a series of horizontal grid lines made of a silver-
ceramic material, which is baked on and bonded to
the inside surface of the glass. These grid lines and
the bus bars comprise a parallel electrical circuit. A
spade type terminal near the top of each bus bar
accept the connectors from the two coiled liftgate
wire harness take outs.
The grid lines and bus bars are highly resistant to
abrasion. However, it is possible for an open circuit
to occur in an individual grid line, resulting in no
current flow through the line. The grid lines can be
damaged or scraped off with sharp instruments. Care
should be taken when cleaning the glass or removing
foreign materials, decals, or stickers from the glass.Normal glass cleaning solvents or hot water used
with rags or toweling is recommended.
A repair kit is available to repair the grid lines and
bus bars, or to reinstall the heated glass terminals.
(Refer to 8 - ELECTRICAL/HEATED GLASS/REAR
WINDOW DEFOGGER GRID - STANDARD PROCE-
DURE)
OPERATION
The rear glass heating grid is energized and de-en-
ergized by the rear window defogger relay. The Body
Control Module (BCM) monitors the rear window
defogger switch. When the BCM receives an input
from the switch, it energizes or de-energizes the rear
window defogger relay through a hard wired control
output. The rear defogger relay switches fused bat-
tery current to the rear window grid lines through
the bus bars. The grid lines heat the rear window
glass to clear the surface of ice, snow or fog. Protec-
tion for the rear glass heating grid circuit is provided
by a fuse in the Power Distribution Center (PDC).
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER GRID
For complete circuit diagrams, (Refer to Appropri-
ate Wiring Information). To detect breaks in the rear
glass heating grid lines, the following procedure is
required:
(1) Turn the ignition switch to the On position.
Turn the rear window defogger system on. The rear
window defogger switch LED indicator should light.
If OK, go to Step 2. If not OK, (Refer to 8 - ELEC-
TRICAL/HEATED GLASS/REAR WINDOW DEFOG-
GER RELAY - DIAGNOSIS AND TESTING).
(2) Using a 12-volt DC voltmeter, contact the rear
glass heating grid vertical bus bar on the right side
of the vehicle with the negative lead. With the posi-
tive lead, contact the rear glass heating grid vertical
bus bar on the left side of the vehicle. The voltmeter
should read battery voltage. If OK, go to Step 3. If
not OK, repair the open rear window defogger relay
output circuit to the rear window defogger relay as
required.
(3) With the positive voltmeter lead still contacting
the rear glass heating grid vertical bus bar on the
left side of the vehicle, move the negative lead of the
voltmeter to a good body ground point. The voltage
reading should not change. If OK, go to Step 4. If not
OK, repair the ground circuit to ground as required.
(4) Connect the negative lead of the voltmeter to
the right side bus bar and touch each grid line at
midpoint C with the positive lead (Fig. 2). A reading
of approximately six volts indicates a line is good. A
reading of zero volts indicates a break in the grid
line between midpoint C and the left side rear glass
heating grid bus bar. A reading of ten to fourteen
WJHEATED GLASS 8G - 3
HEATED GLASS (Continued)

volts indicates a break between midpoint C and the
right side rear heating grid bus bar. Move the posi-
tive lead on the grid line towards the break and the
voltage reading will change as soon as the break is
crossed.
STANDARD PROCEDURE - REAR GLASS
HEATING GRID REPAIR
Repair of the rear glass heating grid lines, bus
bars, and terminals can be accomplished using a
Mopar Rear Window Defogger Repair Kit (Part Num-
ber 4267922) or equivalent.
WARNING: MATERIALS CONTAINED IN THE REPAIR
KIT MAY CAUSE SKIN OR EYE IRRITATION. THE
KIT CONTAINS EPOXY RESIN AND AMINE TYPE
HARDENER, WHICH ARE HARMFUL IF SWAL-
LOWED. AVOID CONTACT WITH THE SKIN AND
EYES. FOR SKIN CONTACT, WASH THE AFFECTED
AREAS WITH SOAP AND WATER. FOR CONTACT
WITH THE EYES, FLUSH WITH PLENTY OF WATER.
DO NOT TAKE INTERNALLY. IF TAKEN INTER-
NALLY, INDUCE VOMITING AND CALL A PHYSICIAN
IMMEDIATELY. USE WITH ADEQUATE VENTILA-
TION. DO NOT USE NEAR FIRE OR FLAME. CON-
TAINS FLAMMABLE SOLVENTS. KEEP OUT OF THE
REACH OF CHILDREN.
(1) Mask the repair area on the inside of the rear
glass so that the conductive epoxy can be applied
neatly. Extend the epoxy application onto the rear
glass heating grid bus bar or grid line on each side of
the break (Fig. 3).(2) Follow the instructions in the repair kit for
preparing the damaged area.
(3) Remove the package separator clamp and mix
the two conductive epoxy components thoroughly
within the packaging. Fold the package in half and
cut the center corner to dispense the epoxy.
(4) For rear glass heating grid line repairs, mask
the area to be repaired with masking tape or a tem-
plate.
(5) Apply the epoxy through the slit in the mask-
ing tape or template. Overlap both ends of the break
by at least 19 millimeters (0.75 inch).
(6) For a rear glass heating grid terminal replace-
ment, mask the adjacent areas so the epoxy can be
extended onto the adjacent grid line as well as onto
the bus bar. Apply a thin layer of epoxy to the area
where the terminal was previously fastened and onto
the adjacent grid line.
(7) Apply a thin layer of conductive epoxy to the
terminal and place it in the proper location on the
rear glass heating grid bus bar. To prevent the termi-
nal from moving while the epoxy is curing, it must be
wedged or clamped.
(8) Carefully remove the masking tape or tem-
plate.
CAUTION: Do not allow the glass surface to exceed
204É C (400É F) or the glass may fracture.
(9) Allow the epoxy to cure for 24 hours at room
temperature, or use a heat gun with a 260É to 371É C
(500É to 700É F) range for fifteen minutes. Hold the
heat gun approximately 25.4 centimeters (10 inches)
from the repair.
(10) After the conductive epoxy is properly cured,
remove the wedge or clamp from the terminal. Do
Fig. 2 REAR WINDOW GLASS GRID TEST
1 - TERMINAL ªAº
2 - TERMINAL ªBº
3 - FEED WIRE
4 - MID-POINT ªCº (TYPICAL)
5 - HEATED REAR WINDOW DEFOGGER GRID
6 - GROUND WIRE
Fig. 3 GRID LINE REPAIR
1 - BREAK
2 - GRID LINE
3 - MASKING TAPE
8G - 4 HEATED GLASSWJ
REAR WINDOW DEFOGGER GRID (Continued)

these electronic modules or of the PCI data bus net-
work, the use of a DRBtscan tool and the proper
Diagnostic Procedures manual are recommended.
The electronic modules that may affect heated seat
system operation are as follows:
²Body Control Module (BCM)- Refer toBody
Control Modulein Electronic Control Modules for
more information.
²Heated Seat Module (HSM)- Refer toHeated
Seat Modulein Electronic Control Modules for more
information.
²Memory Heated Seat Module (MHSM)-If
the vehicle is equipped with the Memory System,
refer toMemory Seat Modulein Electronic Control
Modules for more information.
Refer toPower Seats Premium I/IIIin the Con-
tents of Wiring Diagrams for complete circuit dia-
grams. Following are general descriptions of the
major components in the heated seat system.
OPERATION
The heated seat system will only operate when the
ignition switch is in the On position, and the surface
temperature at the front seat heating element sen-
sors is below the designed temperature set points of
the system. The heated seat system will not operate
in ambient temperatures greater than about 41É C
(105É F). The front seat heating elements and sensors
are hard wired to the Heated Seat Module (HSM) or
the Memory Heated Seat Module (MHSM).
The heated seat switches are hard wired to the
Body Control Module (BCM). The BCM monitors the
heated seat switch inputs, then sends heated seat
switch status messages to the HSM or MHSM over
the Programmable Communications Interface (PCI)
data bus. The HSM or MHSM contains the control
logic for the heated seat system. The HSM or MHSM
responds to the heated seat switch status messages,
ignition switch status messages, and the front seat
heating element sensor inputs by controlling the out-
put to the front seat heating elements through inte-
gral solid-state relays.
When a seat heater is turned on, the sensor
located on the seat cushion electric heater element
provides the HSM or MHSM with an input indicating
the surface temperature of the seat cushion. If the
surface temperature input is below the temperature
set point for the selected Low or High heated seat
switch position, the HSM or MHSM energizes the
integral solid-state relay, which supplies battery cur-
rent to the heating elements in the seat cushion and
back. When the sensor input indicates the correct
temperature set point has been achieved, the HSM or
MHSM de-energizes the solid-state relay. The HSM
or MHSM will continue to cycle the solid-state relay
as needed to maintain the temperature set point.The HSM or MHSM and the seat heater elements
operate on non-switched battery current supplied
through the power seat circuit breaker in the junc-
tion block. However, the HSM or MHSM will auto-
matically turn off the heating elements if it detects
an open or short in the sensor circuit, a short or open
in the heating element circuit causing an excessive
current draw, or when the ignition switch is turned
to the Off position.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the heated seat system.
DIAGNOSIS AND TESTING - HEATED SEAT
SYSTEM
Following are tests that will help to diagnose the
components and circuits that are hard wired inputs
or outputs of the heated seat system. However, these
tests may not prove conclusive in the diagnosis of
this system. In order to obtain conclusive testing of
the heated seat system, the Programmable Commu-
nications Interface (PCI) data bus network and all of
the electronic modules that provide inputs to, or
receive outputs from the heated seat system compo-
nents must be checked.
The most reliable, efficient, and accurate means to
diagnose the heated seat system requires the use of a
DRB scan tool and the proper Diagnostic Procedures
manual. The DRBtscan tool can provide confirma-
tion that the PCI data bus is functional, that all of
the electronic modules are sending and receiving the
proper messages on the PCI data bus, and that the
Heated Seat Module (HSM) or Memory Heated Seat
Module (MHSM) is receiving the proper hard wired
inputs and relaying the proper hard wired outputs to
perform its heated seat system functions.
For complete circuit diagrams, refer toWiring
Diagrams.
NOTE: DO NOT ATTEMPT TO SWAP MEMORY OR
NON-MEMORY HEATED SEAT MODULES FROM
ONE VEHICLE TO ANOTHER. MOST OF THESE
MODULES ARE VEHICLE FEATURE SPECIFIC AND
THEREFORE NOT INTERCHANGEABLE. ALWAYS
USE THE CORRECT PART NUMBERED MODULE
WHEN DIAGNOSING OR REPLACING A MODULE.
WARNING: REFER TO THE RESTRAINTS SECTION
OF THIS MANUAL BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
8G - 10 HEATED SEAT SYSTEMWJ
HEATED SEAT SYSTEM (Continued)