2003 JEEP GRAND CHEROKEE Not charging

The battery cables (Fig. 17) or (Fig. 18) are large
gauge, stranded copper wires sheathed within a
heavy plastic or synthetic rubber insulating jacket.
The wire used in the battery cables combines excel-
lent flexibility and reliability with high electrical cur-
rent carrying capacity. Refer toWiring Diagrams
for battery cable wire gauge information.
A clamping type female battery terminal made of
soft lead is die cast onto one end of the battery cable
wire. A square headed pinch-bolt and hex nut are
installed at the open end of the female battery termi-
nal clamp. Large eyelet type terminals are crimped
onto the opposite end of the battery cable wire and
then solder-dipped. The battery positive cable wires
have a red insulating jacket to provide visual identi-
fication and feature a larger female battery terminal
clamp to allow connection to the larger battery posi-
tive terminal post. The battery negative cable wires
have a black insulating jacket and a smaller female
battery terminal clamp.
The battery cables cannot be repaired and, if dam-
aged or faulty they must be replaced. Both the bat-
tery positive and negative cables are available for
service replacement only as a unit with the battery
wire harness, which may include portions of the wir-
ing circuits for the generator and other components
on some models. Refer toWiring Diagramsfor more
information on the various wiring circuits included in
the battery wire harness for the vehicle being ser-
viced.
OPERATION
The battery cables connect the battery terminal
posts to the vehicle electrical system. These cables
also provide a path back to the battery for electrical
current generated by the charging system for restor-
ing the voltage potential of the battery. The female
battery terminal clamps on the ends of the battery
cable wires provide a strong and reliable connection
of the battery cable to the battery terminal posts.
The terminal pinch bolts allow the female terminal
clamps to be tightened around the male terminal
posts on the top of the battery. The eyelet terminals
secured to the opposite ends of the battery cable
wires from the female battery terminal clamps pro-
vide secure and reliable connection of the battery
cables to the vehicle electrical system.
The battery positive cable terminal clamp is die
cast onto the ends of two wires. One wire has an eye-
let terminal that connects the battery positive cable
to the B(+) terminal stud of the Power Distribution
Center (PDC), and the other wire has an eyelet ter-
minal that connects the battery positive cable to the
B(+) terminal stud of the engine starter motor sole-
noid. The battery negative cable terminal clamp is
also die cast onto the ends of two wires. One wirehas an eyelet terminal that connects the battery neg-
ative cable to the vehicle powertrain through a stud
on the right side of the engine cylinder block. The
other wire has an eyelet terminal that connects the
battery negative cable to the vehicle body through a
ground screw on the right front fender inner shield,
near the battery.
DIAGNOSIS AND TESTING - BATTERY CABLES
A voltage drop test will determine if there is exces-
sive resistance in the battery cable terminal connec-
tions or the battery cable. If excessive resistance is
found in the battery cable connections, the connec-
tion point should be disassembled, cleaned of all cor-
rosion or foreign material, then reassembled.
Following reassembly, check the voltage drop for the
battery cable connection and the battery cable again
to confirm repair.
When performing the voltage drop test, it is impor-
tant to remember that the voltage drop is giving an
indication of the resistance between the two points at
which the voltmeter probes are attached.EXAM-
PLE:When testing the resistance of the battery pos-
itive cable, touch the voltmeter leads to the battery
positive cable terminal clamp and to the battery pos-
itive cable eyelet terminal at the starter solenoid
B(+) terminal stud. If you probe the battery positive
terminal post and the battery positive cable eyelet
terminal at the starter solenoid B(+) terminal stud,
you are reading the combined voltage drop in the
battery positive cable terminal clamp-to-terminal
post connection and the battery positive cable.
VOLTAGE DROP TEST
The following operation will require a voltmeter
accurate to 1/10 (0.10) volt. Before performing this
test, be certain that the following procedures are
accomplished:
²The battery is fully-charged and load tested.
Refer to Standard Procedures for the proper battery
charging and load test procedures.
²Fully engage the parking brake.
²If the vehicle is equipped with an automatic
transmission, place the gearshift selector lever in the
Park position. If the vehicle is equipped with a man-
ual transmission, place the gearshift selector lever in
the Neutral position and block the clutch pedal in the
fully depressed position.
²Verify that all lamps and accessories are turned
off.
²To prevent the engine from starting, remove the
Automatic Shut Down (ASD) relay. The ASD relay is
located in the Power Distribution Center (PDC), in
the engine compartment. See the fuse and relay lay-
out label affixed to the underside of the PDC cover
for ASD relay identification and location.
8F - 18 BATTERY SYSTEMWJ
BATTERY CABLE (Continued)

CHARGING
TABLE OF CONTENTS
page page
CHARGING
DESCRIPTION.........................24
OPERATION...........................24
DIAGNOSIS AND TESTING - CHARGING
SYSTEM............................24
SPECIFICATIONS
GENERATOR RATINGS - GAS POWERED . . 25
TORQUE - GAS POWERED.............25
SPECIAL TOOLS.......................26
BATTERY TEMPERATURE SENSOR
DESCRIPTION.........................26OPERATION...........................26
REMOVAL.............................26
INSTALLATION.........................26
GENERATOR
DESCRIPTION.........................27
OPERATION...........................27
REMOVAL.............................27
INSTALLATION.........................28
VOLTAGE REGULATOR
DESCRIPTION.........................28
OPERATION...........................28
CHARGING
DESCRIPTION
The charging system consists of:
²Generator
²Electronic Voltage Regulator (EVR) circuitry
within the Powertrain Control Module (PCM)
²Ignition switch
²Battery (refer to 8, Battery for information)
²Battery temperature sensor
²Generator Lamp (if equipped)
²Check Gauges Lamp (if equipped)
²Voltmeter (refer to 8, Instrument Cluster for
information)
²Wiring harness and connections (refer to 8, Wir-
ing for information)
OPERATION
The charging system is turned on and off with the
ignition switch. The system is on when the engine is
running and the ASD relay is energized. When the
ASD relay is on, voltage is supplied to the ASD relay
sense circuit at the PCM. This voltage is connected
through the PCM and supplied to one of the genera-
tor field terminals (Gen. Source +) at the back of the
generator.
The amount of DC current produced by the gener-
ator is controlled by the EVR (field control) circuitry
contained within the PCM. This circuitry is con-
nected in series with the second rotor field terminal
and ground.
A battery temperature sensor, located in the bat-
tery tray housing, is used to sense battery tempera-
ture. This temperature data, along with data from
monitored line voltage, is used by the PCM to vary
the battery charging rate. This is done by cycling theground path to control the strength of the rotor mag-
netic field. The PCM then compensates and regulates
generator current output accordingly.
All vehicles are equipped with On-Board Diagnos-
tics (OBD). All OBD-sensed systems, including EVR
(field control) circuitry, are monitored by the PCM.
Each monitored circuit is assigned a Diagnostic Trou-
ble Code (DTC). The PCM will store a DTC in elec-
tronic memory for certain failures it detects. Refer to
Diagnostic Trouble Codes in; Powertrain Control
Module; Electronic Control Modules for more DTC
information.
The Check Gauges Lamp (if equipped) monitors:
charging system voltage,engine coolant tempera-
ture and engine oil pressure. If an extreme condition
is indicated, the lamp will be illuminated. This is
done as reminder to check the three gauges. The sig-
nal to activate the lamp is sent via the CCD bus cir-
cuits. The lamp is located on the instrument panel.
Refer to 8, Instrument Cluster for additional infor-
mation.
DIAGNOSIS AND TESTING - CHARGING
SYSTEM
The following procedures may be used to diagnose
the charging system if:
²the check gauges lamp (if equipped) is illumi-
nated with the engine running
²the voltmeter (if equipped) does not register
properly
²an undercharged or overcharged battery condi-
tion occurs.
Remember that an undercharged battery is often
caused by:
²accessories being left on with the engine not
running
8F - 24 CHARGINGWJ

INSTALLATION
(1) Position generator to engine and install mount-
ing bolts.
(2) Tighten generator mounting bolts as follows:
²Vertical mounting bolt 4.7L engineÐ40 N´m (29
ft. lbs.)
²Long horizontal mounting bolt 4.7L engineÐ55
N´m (41 ft. lbs.)
²Short horizontal mounting bolt 4.7L engineÐ55
N´m (41 ft. lbs.)
²Generator mounting bolts 4.0L engineÐ55 N´m
(41 ft. lbs.)
²B+ terminal nutÐ11 N´m (95 in. lbs.)
(3) Snap 2±wire field connector into rear of gener-
ator.
(4) Snap cable protector cover to B+ mounting
stud.
CAUTION: Never force a belt over a pulley rim
using a screwdriver. The synthetic fiber of the belt
can be damaged.
CAUTION: When installing a serpentine accessory
drive belt, the belt MUST be routed correctly. The
water pump will be rotating in the wrong direction if
the belt is installed incorrectly, causing the engine
to overheat. Refer to belt routing label in engine
compartment, or refer to Belt Schematics in 7, Cool-
ing System.(5) Install generator drive belt. Refer to 7, Cooling
System for procedure.
(6) Install negative battery cable to battery.
VOLTAGE REGULATOR
DESCRIPTION
The Electronic Voltage Regulator (EVR) is not a
separate component. It is actually a voltage regulat-
ing circuit located within the Powertrain Control
Module (PCM). The EVR is not serviced separately. If
replacement is necessary, the PCM must be replaced.
OPERATION
The amount of DC current produced by the gener-
ator is controlled by EVR circuitry contained within
the PCM. This circuitry is connected in series with
the generators second rotor field terminal and its
ground.
Voltage is regulated by cycling the ground path to
control the strength of the rotor magnetic field. The
EVR circuitry monitors system line voltage (B+) and
battery temperature (refer to Battery Temperature
Sensor for more information). It then determines a
target charging voltage. If sensed battery voltage is
0.5 volts or lower than the target voltage, the PCM
grounds the field winding until sensed battery volt-
age is 0.5 volts above target voltage. A circuit in the
PCM cycles the ground side of the generator field up
to 100 times per second (100Hz), but has the capabil-
ity to ground the field control wire 100% of the time
(full field) to achieve the target voltage. If the charg-
ing rate cannot be monitored (limp-in), a duty cycle
of 25% is used by the PCM in order to have some
generator output. Also refer to Charging System
Operation for additional information.
Fig. 4 Remove/Install GeneratorÐ4.0L 6±Cylinder
Engine
1 - GENERATOR
2 - UPPER BOLT
3 - LOWER BOLT
8F - 28 CHARGINGWJ
GENERATOR (Continued)

STARTING
TABLE OF CONTENTS
page page
STARTING
DESCRIPTION.........................29
OPERATION...........................30
DIAGNOSIS AND TESTING - STARTING
SYSTEM............................30
SPECIFICATIONS
TORQUE - STARTER...................35
STARTER MOTOR - GAS POWERED......35
STARTER MOTOR
DESCRIPTION.........................35
OPERATION...........................36DIAGNOSIS AND TESTING - STARTER
MOTOR .............................36
REMOVAL.............................37
INSTALLATION.........................38
STARTER MOTOR RELAY
DESCRIPTION.........................38
OPERATION...........................38
DIAGNOSIS AND TESTING - STARTER RELAY . 38
REMOVAL.............................39
INSTALLATION.........................40
STARTING
DESCRIPTION
An electrically operated engine starting system is
standard factory-installed equipment on this model.
The starting system is designed to provide the vehi-
cle operator with a convenient, efficient and reliable
means of cranking and starting the internal combus-
tion engine used to power the vehicle and all of its
accessory systems from within the safe and secure
confines of the passenger compartment. See the own-
er's manual in the vehicle glove box for more infor-
mation and instructions on the recommended use
and operation of the factory-installed starting sys-
tem.
The starting system consists of the following com-
ponents:
²Battery
²Starter relay
²Starter motor (including an integral starter sole-
noid)
²Ignition switch
²Park/neutral position switch
²Wire harnesses and connections (including the
battery cables).
This group provides complete service information
for the starter motor and the starter relay. Complete
service information for the other starting system
components can be located as follows:
²Refer toBatteryin the proper section of Group
8A - Battery for complete service information for the
battery.
²Refer toIgnition Switch and Key Lock Cyl-
inderin the proper section of Group 8D - Ignition
System for complete service information for the igni-
tion switch.²Refer toPark/Neutral Position Switchin the
proper section of Group 21 - Transmission for com-
plete service information for the park/neutral posi-
tion switch.
²Refer to the proper section ofGroup 8W - Wir-
ing Diagramsfor complete service information and
circuit diagrams for the starting system wiring com-
ponents.
Group 8A covers the Battery, Group 8B covers the
Starting Systems, and Group 8C covers the Charging
System. We have separated these systems to make it
easier to locate the information you are seeking
within this Service Manual. However, when attempt-
ing to diagnose any of these systems, it is important
that you keep their interdependency in mind.
The battery, starting, and charging systems in the
vehicle operate with one another, and must be tested
as a complete system. In order for the vehicle to start
and charge properly, all of the components that are
used in these systems must perform within specifica-
tions.
The diagnostic procedures used in each of these
groups include the most basic conventional diagnostic
methods, to the more sophisticated On-Board Diag-
nostics (OBD) built into the Powertrain Control Mod-
ule (PCM). Use of an induction-type milliampere
ammeter, volt/ohmmeter, battery charger, carbon pile
rheostat (load tester), and 12-volt test lamp may be
required.
All OBD-sensed systems are monitored by the
PCM. Each monitored circuit is assigned a Diagnos-
tic Trouble Code (DTC). The PCM will store a DTC in
electronic memory for any failure it detects. Refer to
On-Board Diagnostic Test For Charging System
in the Diagnosis and Testing section of Group 8C -
Charging System for more information.
WJSTARTING 8F - 29

OPERATION
The starting system components form two separate
circuits. A high-amperage feed circuit that feeds the
starter motor between 150 and 350 amperes, and a
low-amperage control circuit that operates on less
than 20 amperes. The high-amperage feed circuit
components include the battery, the battery cables,
the contact disc portion of the starter solenoid, and
the starter motor. The low-amperage control circuit
components include the ignition switch, the park/
neutral position switch, the starter relay, the electro-
magnetic windings of the starter solenoid, and the
connecting wire harness components.
Battery voltage is supplied through the low-amper-
age control circuit to the coil battery terminal of the
starter relay when the ignition switch is turned to
the momentary Start position. The park/neutral posi-
tion switch is installed in series between the starter
relay coil ground terminal and ground. This normally
open switch prevents the starter relay from being
energized and the starter motor from operating
unless the automatic transmission gear selector is in
the Neutral or Park positions.
When the starter relay coil is energized, the nor-
mally open relay contacts close. The relay contacts
connect the relay common feed terminal to the relay
normally open terminal. The closed relay contacts
energize the starter solenoid coil windings.
The energized solenoid pull-in coil pulls in the sole-
noid plunger. The solenoid plunger pulls the shift
lever in the starter motor. This engages the starter
overrunning clutch and pinion gear with the starter
ring gear on the automatic transmission torque con-
verter drive plate.
As the solenoid plunger reaches the end of its
travel, the solenoid contact disc completes the high-
amperage starter feed circuit and energizes the sole-
noid plunger hold-in coil. Current now flows between
the solenoid battery terminal and the starter motor,
energizing the starter.Once the engine starts, the overrunning clutch pro-
tects the starter motor from damage by allowing the
starter pinion gear to spin faster than the pinion
shaft. When the driver releases the ignition switch to
the On position, the starter relay coil is de-energized.
This causes the relay contacts to open. When the
relay contacts open, the starter solenoid plunger
hold-in coil is de-energized.
When the solenoid plunger hold-in coil is de-ener-
gized, the solenoid plunger return spring returns the
plunger to its relaxed position. This causes the con-
tact disc to open the starter feed circuit, and the shift
lever to disengage the overrunning clutch and pinion
gear from the starter ring gear.
DIAGNOSIS AND TESTING - STARTING
SYSTEM
The battery, starting, and charging systems oper-
ate with one another, and must be tested as a com-
plete system. In order for the vehicle to start and
charge properly, all of the components involved in
these systems must perform within specifications.
Group 8A covers the Battery, Group 8B covers the
Starting Systems, and Group 8C covers the Charging
System. We have separated these systems to make it
easier to locate the information you are seeking
within this Service Manual. However, when attempt-
ing to diagnose any of these systems, it is important
that you keep their interdependency in mind.
The diagnostic procedures used in these groups
include the most basic conventional diagnostic meth-
ods, to the more sophisticated On-Board Diagnostics
(OBD) built into the Powertrain Control Module
(PCM). Use of an induction-type milliampere amme-
ter, volt/ohmmeter, battery charger, carbon pile rheo-
stat (load tester), and 12-volt test lamp may be
required.
All OBD-sensed systems are monitored by the
PCM. Each monitored circuit is assigned a Diagnos-
tic Trouble Code (DTC). The PCM will store a DTC in
electronic memory for any failure it detects. Refer to
On-Board Diagnostic Test For Charging System
in the Diagnosis and Testing section of Group 8C -
Charging System for more information.
8F - 30 STARTINGWJ
STARTING (Continued)

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the instrument cluster from the
instrument panel and disconnect the instrument
panel wire harness for the instrument cluster from
the cluster connector receptacle.
(2) Reconnect the battery negative cable. Activate
the hazard warning system by moving the hazard
warning switch button to the On position. Check for
battery voltage at the inoperative (right or left) turn
signal circuit cavity of the instrument panel wire
harness connector for the instrument cluster. There
should be a switching (on and off) battery voltage sig-
nal present. If OK, replace the faulty (right or left)
turn signal indicator bulb. If not OK, repair the open
(right or left) turn signal circuit between the instru-
ment cluster and the combination flasher in the
Junction Block (JB) as required.
VOLTAGE GAUGE
DESCRIPTION
A voltage gauge is standard equipment on all
instrument clusters. The voltage gauge is located in
the upper left corner of the instrument cluster, to the
left of the tachometer. The voltage gauge consists of a
movable gauge needle or pointer controlled by the
instrument cluster circuitry and a fixed 90 degree
scale on the gauge dial face that reads left-to-right
from 9 volts to 19 volts. An International Control and
Display Symbol icon for ªBattery Charging Condi-
tionº is located on the gauge dial face.
The voltage gauge graphics are either white, gray
and orange against a black gauge dial face (base
cluster) or black, gray and red against a taupe gauge
dial face (premium cluster), making them clearly vis-
ible within the instrument cluster in daylight. When
illuminated from behind by the panel lamps dimmer
controlled cluster illumination lighting with the exte-rior lamps turned On, the base cluster white gauge
graphics appear blue-green and the orange graphics
still appear orange, while the premium cluster taupe
gauge dial face appears blue-green with the black
graphics silhouetted against the illuminated back-
ground and the red graphics still appear red. The
gray gauge graphics for both versions of the cluster
are not illuminated. The orange gauge needle in the
base cluster gauge is internally illuminated, while
the black gauge needle in the premium cluster gauge
is not.
Base cluster gauge illumination is provided by
replaceable incandescent bulb and bulb holder units
located on the instrument cluster electronic circuit
board. Premium cluster gauge illumination is pro-
vided by an integral electro-luminescent lamp that is
serviced as a unit with the instrument cluster. The
voltage gauge is serviced as a unit with the instru-
ment cluster.
OPERATION
The voltage gauge gives an indication to the vehi-
cle operator of the electrical system voltage. This
gauge is controlled by the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
voltage gauge is an air core magnetic unit that
receives battery current on the instrument cluster
electronic circuit board through the fused ignition
switch output (run-start) circuit whenever the igni-
tion switch is in the On or Start positions. The clus-
ter is programmed to move the gauge needle back to
the low end of the scale after the ignition switch is
turned to the Off position. The instrument cluster
circuitry controls the gauge needle position and pro-
vides the following features:
²System Voltage Message- Each time the clus-
ter receives a message from the PCM indicating the
system voltage, the cluster moves the gauge needle to
the relative voltage level position on the gauge scale.
²System Voltage Low Message- Each time the
cluster receives a message from the PCM indicating
the system voltage is low (system voltage is about
eleven volts or lower), the gauge needle is moved to
the relative voltage position in the red zone of the
gauge scale and the check gauges indicator is illumi-
nated. The gauge needle remains in the red zone and
the check gauges indicator remains illuminated until
the cluster receives a message from the PCM indicat-
ing there is no low system voltage condition (system
voltage is above about eleven volts, but lower than
about sixteen volts).
²System Voltage High Message- Each time
the cluster receives a message from the PCM indicat-
8J - 34 INSTRUMENT CLUSTERWJ
TURN SIGNAL INDICATOR (Continued)

ing the system voltage is high (system voltage is
about sixteen volts or higher), the gauge needle is
moved to the relative voltage position in the red zone
of the gauge scale and the check gauges indicator is
illuminated. The gauge needle remains in the red
zone and the check gauges indicator remains illumi-
nated until the cluster receives a message from the
PCM indicating there is no high system voltage con-
dition (system voltage is below about sixteen volts,
but higher than about eleven volts).
²Communication Error- If the cluster fails to
receive a system voltage message, it will hold the
gauge needle at the last indication for about twelve
seconds, until a new message is received, or until the
ignition switch is turned to the Off position, which-
ever occurs first. After twelve seconds, the cluster
will return the gauge needle to the low end of the
gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept across the entire gauge scale and back to con-
firm the functionality of the gauge and the cluster
control circuitry.
The PCM continually monitors the system voltage
to control the generator output. The PCM then sends
the proper system voltage messages to the instru-
ment cluster. For further diagnosis of the voltage
gauge or the instrument cluster circuitry that con-
trols the gauge, (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - DIAGNOSIS AND TESTING). If
the instrument cluster turns on the check gauges
indicator due to a system voltage low or high condi-
tion, it may indicate that the charging system
requires service. For proper diagnosis of the charging
system, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the volt-
age gauge, a DRBIIItscan tool is required. Refer to
the appropriate diagnostic information.
WAIT-TO-START INDICATOR
DESCRIPTION
A wait-to-start indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The wait-to-start indicator is
located near the lower edge of the tachometer gauge
dial face, to the right of center. The wait-to-start
indicator consists of an International Control and
Display Symbol icon for ªDiesel Preheatº imprinted
on an amber lens. The lens is located behind a cutout
in the opaque layer of the tachometer gauge dial face
overlay. The dark outer layer of the gauge dial face
overlay prevents the icon from being clearly visible
when the indicator is not illuminated. The icon
appears silhouetted against an amber field throughthe translucent outer layer of the gauge dial face
overlay when the indicator is illuminated from
behind by a replaceable incandescent bulb and bulb
holder unit located on the instrument cluster elec-
tronic circuit board. The wait-to-start indicator lens
is serviced as a unit with the instrument cluster.
OPERATION
The wait-to-start indicator gives an indication to
the vehicle operator when the diesel engine glow
plugs are energized in their preheat operating mode.
This indicator is controlled by a transistor on the
instrument cluster circuit board based upon cluster
programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The wait-to-start indicator
bulb is completely controlled by the instrument clus-
ter logic circuit, and that logic will only allow this
indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the indi-
cator will always be off when the ignition switch is in
any position except On or Start. The bulb only illu-
minates when it is switched to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the wait-to-start indicator for the following
reasons:
²Wait-To-Start Indicator Lamp-On Message-
Each time the cluster receives a wait-to-start indica-
tor lamp-on message from the PCM indicating the
glow plugs are heating and the driver must wait to
start the engine, the wait-to-start indicator will be
illuminated. The indicator remains illuminated until
the cluster receives a wait-to-start indicator lamp-off
message, or until the ignition switch is turned to the
Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the wait-to-start indicator
will be turned on for the duration of the test to con-
firm the functionality of the bulb and the cluster con-
trol circuitry.
The PCM continually monitors the ambient tem-
perature and the glow plug pre-heater circuits to
determine how long the glow plugs must be heated in
the pre-heat operating mode. The PCM then sends
the proper wait-to-start indicator lamp-on and lamp-
off messages to the instrument cluster. If the wait-to-
start indicator fails to light during the actuator test,
replace the bulb with a known good unit. For further
diagnosis of the wait-to-start indicator or the instru-
ment cluster circuitry that controls the indicator,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). For proper
diagnosis of the glow plug pre-heater control circuits,
the PCM, the PCI data bus, or the electronic message
WJINSTRUMENT CLUSTER 8J - 35
VOLTAGE GAUGE (Continued)

ergize the combination flasher in response to mes-
sage inputs received over the Programmable
Communications Interface (PCI) data bus network.
The BCM can energize the combination flasher when
the VTSS is requested.
Vehicles equipped with the optional Electronic
Vehicle Information Center (EVIC) use turn signal
status messages received from the Electro-Mechani-
cal Instrument Cluster (EMIC) and distance mes-
sages received from the Powertrain Control Module
(PCM) over the PCI data bus to determine when the
Turn Signal On warning should be activated. The
EMIC receives hard wired inputs from the combina-
tion flasher to operate the turn signal indicators,
then sends the proper turn signal status message to
the EVIC. If a turn signal is left on for more than
about 1.6 kilometers (1 mile) of driving distance, the
EVIC will display a visual ªTurn Signal Onº message
and will send a request to the BCM over the PCI
data bus to notify the vehicle operator.
During both the turn signal and the hazard warn-
ing operation, if the exterior lamps are turned Off,
the front park/turn signal lamps and the front side
marker lamps will flash in unison. If the exterior
lamps are turned On, the front park/turn signal
lamps and the front side marker lamps will flash
alternately. Refer to the owner's manual.
DIAGNOSIS AND TESTING - TURN SIGNAL &
HAZARD WARNING SYSTEMS
When diagnosing the turn signal and hazard warn-
ing circuits, remember that high generator output
can burn out bulbs rapidly and repeatedly. If this is a
concern on the vehicle being diagnosed, test the
charging system as required.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Turn the ignition switch to the On position.
Actuate the turn signal switch or the hazard warning
switch. Observe the turn signal indicator lamp(s) in
the instrument cluster. If the flash rate is very high,
check for a turn signal bulb that is not lit or is verydimly lit. Repair the circuits to that lamp or replace
the faulty bulb, as required. If the turn signal indi-
cator(s) fail to light, go to Step 2.
(2) Turn the ignition switch to the Off position.
Check the ignition run fuse and the flasher fuse in
the Junction Block (JB). If OK, go to Step 3. If not
OK, repair the shorted circuit or component as
required and replace the faulty fuse(s).
(3) Check for battery voltage at the flasher fuse in
the JB. If OK, go to Step 4. If not OK, repair the
open fused B(+) circuit between the JB and the
Power Distribution Center (PDC).
(4) Turn the ignition switch to the On position.
Check for battery voltage at the ignition run fuse in
the JB. If OK, go to Step 5. If not OK, repair the
open fused ignition switch output (run) circuit
between the JB and the ignition switch.
(5) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the combination flasher from the JB and
replace it with a known good unit. Reconnect the bat-
tery negative cable. Test the operation of the turn
signal and hazard warning systems. If OK, discard
the faulty combination flasher. If not OK, remove the
test flasher and go to Step 6.
(6) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run) circuit cavity in the JB for the combina-
tion flasher. If OK, go to Step 7. If not OK, repair the
open fused ignition switch output (run) circuit
between the combination flasher and the ignition run
fuse in the JB.
(7) Turn the ignition switch to the Off position.
Check for battery voltage at the B(+) circuit of the JB
for the combination flasher. If OK, go to Step 8. If
not OK, repair the open B(+) circuit between the
combination flasher and the flasher fuse in the JB.
(8) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the turn signal and hazard warning
switches from the multi-function switch connector.
Check for continuity between the ground circuit of
the instrument panel wire harness connector for the
left multi-function switch and a good ground. There
should be continuity. If OK, go to Step 9. If not OK,
repair the open ground circuit.
(9) Check for continuity between the hazard switch
sense circuit of the instrument panel wire harness
connector for the multi-function switch and a good
ground. There should be no continuity. If OK, go to
Step 10. If not OK, repair the shorted hazard switch
sense circuit between the multi-function switch and
the combination flasher.
(10) Check for continuity between the hazard
switch sense circuit of the JB for the combination
flasher and the instrument panel wire harness con-
WJLAMPS/LIGHTING - EXTERIOR 8L - 3
LAMPS/LIGHTING - EXTERIOR (Continued)