2003 JEEP GRAND CHEROKEE spec

the same time, the power distribution system was
designed to provide ready access to these electrical
distribution points for the vehicle technician to use
when conducting diagnosis and repair of faulty cir-
cuits. The power distribution system can also prove
useful for the sourcing of additional electrical circuits
that may be required to provide the electrical current
needed to operate accessories that the vehicle owner
may choose to have installed in the aftermarket.
NOTE: DO NOT ATTEMPT TO SWAP POWER DIS-
TRIBUTION CENTERS FROM ONE VEHICLE TO
ANOTHER. MOST OF THESE ASSEMBLIES ARE
VEHICLE FEATURE SPECIFIC AND THEREFORE
NOT INTERCHANGEABLE. ALWAYS USE THE COR-
RECT PART NUMBERED ASSEMBLY WHEN DIAG-
NOSING OR REPLACING A POWER DISTRIBUTION
CENTER.
SPECIAL TOOLS
POWER DISTRIBUTION SYSTEMS
CIGAR LIGHTER OUTLET
DESCRIPTION
A cigar lighter outlet is standard equipment on
this model. On models equipped with the optional
Smoker's Package, the cigar lighter knob and heating
element are included. On models without the Smok-
er's Package, the cigar lighter outlet is equipped with
a snap fit plastic cap and is treated as an extra
accessory power outlet. The cigar lighter outlet is
installed in the instrument panel center lower bezel,
which is located near the bottom of the instrument
panel center stack area, below the heater and air
conditioner controls. The cigar lighter outlet is
secured by a snap fit within the center lower bezel.The cigar lighter outlet, plastic cap and the knob
and heating element unit are available for service
replacement. These components cannot be repaired
and, if faulty or damaged, they must be replaced.
OPERATION
The cigar lighter consists of two major components:
a knob and heating element unit, and the cigar
lighter base or outlet shell. The receptacle shell is
connected to ground, and an insulated contact in the
bottom of the shell is connected to battery current.
The cigar lighter receives battery voltage from a fuse
in the junction block when the ignition switch is in
the Accessory or On positions.
The cigar lighter knob and heating element are
encased within a spring-loaded housing, which also
features a sliding protective heat shield. When the
knob and heating element are inserted in the outlet
shell, the heating element resistor coil is grounded
through its housing to the outlet shell. If the cigar
lighter knob is pushed inward, the heat shield slides
up toward the knob exposing the heating element,
and the heating element extends from the housing
toward the insulated contact in the bottom of the
outlet shell.
Two small spring-clip retainers are located on
either side of the insulated contact inside the bottom
of the outlet shell. These clips engage and hold the
heating element against the insulated contact long
enough for the resistor coil to heat up. When the
heating element is engaged with the contact, battery
current can flow through the resistor coil to ground,
causing the resistor coil to heat.
When the resistor coil becomes sufficiently heated,
excess heat radiates from the heating element caus-
ing the spring-clips to expand. Once the spring-clips
expand far enough to release the heating element,
the spring-loaded housing forces the knob and heat-
ing element to pop back outward to their relaxed
position. When the cigar lighter knob and element
are pulled out of the outlet shell, the protective heat
shield slides downward on the housing so that the
heating element is recessed and shielded around its
circumference for safety.
DIAGNOSIS AND TESTING - CIGAR LIGHTER
OUTLET
For complete circuit diagrams, refer toHorn/Ci-
gar Lighter/Power Outletin Wiring Diagrams.
(1) Check the fused B(+) fuse in the junction block.
If OK, go to Step 2. If not OK, repair the shorted cir-
cuit or component as required and replace the faulty
fuse.
(2) Turn the ignition switch to the On position.
Check for battery voltage at the fused B(+) fuse in
Terminal Pick Kit 6680
8W - 97 - 2 8W-97 POWER DISTRIBUTIONWJ
POWER DISTRIBUTION (Continued)

(9) Remove the PDC and the right headlamp and
dash wire harness from the engine compartment as a
unit.
DISASSEMBLY
POWER DISTRIBUTION CENTER DISASSEMBLY
PDC HOUSING LOWER COVER REMOVAL
The Power Distribution Center (PDC) cover, the
PDC housing lower cover, the PDC relay wedges, the
PDC relay cassettes and the PDC B(+) terminal stud
module are available for service replacement. The
PDC cover can be simply unlatched and removed
from the PDC housing without the PDC being
removed or disassembled. Service of the remaining
PDC components requires that the PDC be removed
from its mounting and disassembled. Refer toWiring
Repairin Wiring Diagrams for the location of the
wiring repair procedures.
(1) Remove the battery from the battery support.
Refer toBattery Systemfor the location of the bat-
tery removal procedures.
(2) Unlatch and remove the cover from the PDC.
(3) Remove the two nuts that secure the two-holed
eyelet of the battery wire harness PDC take out to
the B(+) terminal studs near the front of the PDC.
(4) Remove the battery wire harness PDC take out
eyelet from the two PDC B(+) terminal studs.
(5) Disengage the latches on the PDC housing
mounts from the tabs on the PDC mounting stan-
chions on the battery support, and pull the PDC
housing upward to disengage the mounts from the
stanchions.
(6) Where the right headlamp and dash wire har-
ness exits the PDC, remove the tape that secures the
wire harness to the trough formation on the PDC
housing lower cover.
(7) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the latches on each side
and the front of the PDC housing that secure the
housing lower cover to the PDC and remove the
housing lower cover (Fig. 10).
PDC B+ TERMINAL MODULE REMOVAL
The Power Distribution Center (PDC) cover, the
PDC housing lower cover, the PDC relay wedges, the
PDC relay cassettes and the PDC B(+) terminal stud
module are available for service replacement. The
PDC cover can be simply unlatched and removed
from the PDC housing without the PDC being
removed or disassembled. Service of the remaining
PDC components requires that the PDC be removed
from its mounting and disassembled. Refer toWiring
Repairin Wiring Diagrams for the location of the
wiring repair procedures.(1) Remove the PDC housing lower cover.
(2) From the top of the PDC housing, use a small
screwdriver or a terminal pick tool (Special Tool Kit
6680) to release the two latches that secure the B(+)
terminal module in the PDC.
(3) Gently and evenly press the two B(+) terminal
studs down through the bus bar in the PDC.
(4) From the bottom of the PDC housing, remove
the B(+) terminal module from the PDC.
PDC RELAY WEDGE REMOVAL
The Power Distribution Center (PDC) cover, the
PDC housing lower cover, the PDC relay wedges, the
PDC relay cassettes and the PDC B(+) terminal stud
module are available for service replacement. The
PDC cover can be simply unlatched and removed
from the PDC housing without the PDC being
removed or disassembled. Service of the remaining
PDC components requires that the PDC be removed
from its mounting and disassembled. Refer toWiring
Repairin Wiring Diagrams for the location of the
wiring repair procedures.
(1) Remove the PDC housing lower cover.
(2) Remove each of the relays from the PDC relay
wedge to be removed.
(3) From the bottom of the PDC housing, use a
small screwdriver or a terminal pick tool (Special
Fig. 10 PDC Housing Lower Cover Remove/Install -
Typical
1 - TROUGH FORMATION
2 - LATCHES (5)
3 - PDC HOUSING LOWER COVER
4 - WIRE HARNESS
WJ8W-97 POWER DISTRIBUTION 8W - 97 - 9
POWER DISTRIBUTION CENTER (Continued)

Tool Kit 6680) to release the two latches (yellow) that
secure the relay wedge to the PDC relay cassette.
(4) From the top of the PDC housing, remove the
relay wedge from the PDC relay cassette (Fig. 11).
PDC RELAY CASSETTE REMOVAL
The Power Distribution Center (PDC) cover, the
PDC housing lower cover, the PDC relay wedges, the
PDC relay cassettes and the PDC B(+) terminal stud
module are available for service replacement. The
PDC cover can be simply unlatched and removed
from the PDC housing without the PDC being
removed or disassembled. Service of the remaining
PDC components requires that the PDC be removed
from its mounting and disassembled. Refer toWiring
Repairin Wiring Diagrams for the location of the
wiring repair procedures.
(1) Remove the relay wedge from the PDC relay
cassette to be removed.
NOTE: It may be necessary to remove relay cas-
settes that are not being serviced from the PDC
housing in order to obtain sufficient clearance to
access the faulty relay cassette. The same service
procedure is repeated as necessary to remove each
of the interfering relay wedges and relay cassettes
from the PDC housing.
(2) From the top of the PDC housing, use a small
screwdriver or a terminal pick tool (Special Tool Kit6680) to release the two latches that secure the relay
cassette in the PDC (Fig. 12).
(3) Gently and evenly press the relay cassette
down through the PDC housing.
(4) From the bottom of the PDC housing, remove
the relay cassette from the PDC (Fig. 13).
Fig. 11 PDC Relay Wedge Remove/Install - Typical
1 - RELAY WEDGE (TYPICAL)
2 - PDC HOUSING
Fig. 12 PDC Relay Cassette Latches - Typical
1 - LATCHES
2 - FROM SPECIAL TOOL KIT 6680
3 - PDC RELAY CASSETTES (TYPICAL)
Fig. 13 PDC Relay - Typical
1 - PDC HOUSING
2 - PDC RELAY CASSETTE (TYPICAL)
3 - LATCHES
8W - 97 - 10 8W-97 POWER DISTRIBUTIONWJ
POWER DISTRIBUTION CENTER (Continued)

CAUTION: Do not remove the wiring and terminals
from the terminal cavities of the faulty PDC relay
cassette at this time. Refer to the Assembly proce-
dure that follows for the proper procedures for
transferring the wiring and terminals to the replace-
ment PDC relay cassette.
ASSEMBLY
POWER DISTRIBUTION CENTER ASSEMBLY
PDC B(+) TERMINAL MODULE INSTALLATION
(1) From the bottom of the PDC housing, align and
insert the B(+) terminal module into the PDC.
(2) From the bottom of the PDC housing, align and
insert the two studs of the PDC B(+) terminal mod-
ule through the bus bar in the PDC.
(3) From the bottom of the PDC housing, press the
B(+) terminal module gently and evenly into the PDC
until both of the latches are fully engaged.
(4) Install the PDC housing lower cover.
RELAY WEDGE INSTALLATION
(1) From the top of the PDC housing, align and
insert the PDC relay wedge latch arms into the cor-
rect cavities in the relay cassette.
(2) Gently and evenly press the PDC relay wedge
down into the relay cassette until both of the latches
are fully engaged.
(3) Install each of the removed relays into the
proper cavities of the PDC relay wedge.
(4) Install the PDC housing lower cover.
RELAY CASSETTE INSTALLATION
(1) Move the faulty PDC relay cassette with its
wiring away from the bottom of the PDC housing far
enough to allow the replacement relay cassette to be
installed into the PDC.
(2) Using the faulty relay cassette as a guide, be
certain that the replacement relay cassette is cor-
rectly oriented before installing it into the PDC hous-
ing.
(3) From the bottom of the PDC housing, align and
insert the replacement relay cassette into the PDC.
Press the relay cassette up into the PDC until both
of the latches are fully engaged.
CAUTION: Proper care must be taken to be certain
that the wiring and terminals from the faulty PDC
relay cassette are installed in the correct terminal
cavities of the replacement relay cassette. To pre-
vent mistakes it is recommended that the wiring
and terminals be removed from the faulty relay cas-
sette one cavity at a time, repaired or spliced as
necessary, then installed securely into the correctcavity of the replacement relay cassette. If you are
not absolutely certain into which cavity a terminal
should be installed, refer to Power Distribution in
the index of this service manual for the location of
complete circuit diagrams covering the PDC.
(4) While pulling gently on the wire from the bot-
tom of the faulty PDC relay cassette, use a terminal
pick tool (Special Tool Kit 6680) from the top of the
relay cassette to release the latch that secures the
terminal in the relay cassette terminal cavity (Fig.
14).
(5) From the bottom of the faulty PDC relay cas-
sette, remove the wire and terminal from the relay
cassette terminal cavity.
(6) Make all necessary repairs and splices to the
wire for the removed terminal. Refer toWiring
Repairin Wiring Diagrams for the location of the
wiring repair procedures.
(7) From the bottom of the PDC housing, align and
insert the removed wire and terminal into the correct
terminal cavity of the replacement relay cassette.
Push the wire and terminal up into the relay cassette
terminal cavity until it is fully engaged by the latch.
(8) Repeat Step 4, Step 5, Step 6 and Step 7 one
wire and terminal at a time until each of the wires
and terminals have been transferred from the faulty
PDC relay cassette into the replacement relay cas-
sette.
(9) Install the PDC relay wedge into the replace-
ment PDC relay cassette.
Fig. 14 PDC Relay Cassette Terminal Remove/Install
- Typical
1 - TERMINAL CAVITIES (TYPICAL)
2 - PDC RELAY CASSETTE (TYPICAL)
3 - TERMINAL LATCHES (TYPICAL)
4 - FROM SPECIAL TOOL KIT 6680
WJ8W-97 POWER DISTRIBUTION 8W - 97 - 11
POWER DISTRIBUTION CENTER (Continued)

outlet receptacle and a good ground. There should be
continuity. If OK, go to Step 4. If not OK, go to Step
5.
(4) Check for battery voltage at the insulated con-
tact located at the back of the power outlet recepta-
cle. If not OK, go to Step 5.
(5) Disconnect and isolate the battery negative
cable. Remove the instrument panel center lower
bezel. Check for continuity between the ground cir-
cuit cavity of the power outlet wire harness connector
and a good ground. There should be continuity. If
OK, go to Step 6. If not OK, repair the open ground
circuit to ground as required.
(6) Connect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
power outlet wire harness connector. If OK, replace
the faulty power outlet receptacle. If not OK, repair
the open fused B(+) circuit to the junction block fuse
as required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the center lower bezel from the instru-
ment panel. Refer toInstrument Panel Center
Lower Bezelin Body for the procedure.
(3) Pull the cigar lighter knob and element or the
protective cap out of the cigar lighter receptacle base,
or open the power outlet door in the instrument
panel center lower bezel.
(4) Look inside the cigar lighter or power outlet
receptacle base and note the position of the rectangu-
lar retaining bosses of the mount that secures the
receptacle base to the instrument panel center lower
bezel (Fig. 15).
(5) Insert a pair of external snap ring pliers into
the cigar lighter or power outlet receptacle base and
engage the tips of the pliers with the retaining
bosses of the mount.
(6) Squeeze the pliers to disengage the mount
retaining bosses from the receptacle base and, using
a gentle rocking motion, pull the pliers and the
receptacle base out of the mount.
(7) Remove the cigar lighter or power outlet mount
from the instrument panel center lower bezel.
INSTALLATION
(1) Install the cigar lighter or power outlet mount
into the instrument panel center lower bezel.
(2) Align the splines on the outside of the cigar
lighter or power outlet receptacle base connector
receptacle with the grooves on the inside of the
mount.
(3) Press firmly on the cigar lighter or power out-
let receptacle base until the retaining bosses of the
mount are fully engaged in their receptacles.(4) Install the cigar lighter knob and element or
the protective cap into the cigar lighter receptacle
base, or close the power outlet door in the instrument
panel center lower bezel.
(5) Install the center lower bezel onto the instru-
ment panel. Refer toInstrument Panel Center
Lower Bezelin Body for the procedure.
(6) Reconnect the battery negative cable.
POWER OUTLET RELAY
DESCRIPTION
The power outlet / cigar lighter relay is an electro-
mechanical device that switches fused battery cur-
rent to the cigar lighter or power outlet when the
ignition switch is turned to the Accessory or On posi-
tions. The power outlet / cigar lighter relay is located
in the junction block, below the driver side of the
instrument panel in the passenger compartment.
The cigar lighter relay is a International Standards
Organization (ISO) relay. Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions.
Fig. 15 Cigar Lighter and Power Outlet Remove/
Install - Typical
1 - KNOB AND ELEMENT
2 - RETAINING BOSSES-ENGAGE PLIERS HERE
3 - BASE
4 - PARTIALLY REMOVED
5 - EXTERNAL SNAP-RING PLIERS
6 - MOUNT
7 - BASE
WJ8W-97 POWER DISTRIBUTION 8W - 97 - 13
POWER OUTLET (Continued)

ENGINE
TABLE OF CONTENTS
page page
ENGINE - 4.0L............................ 1ENGINE - 4.7L........................... 61
ENGINE - 4.0L
TABLE OF CONTENTS
page page
ENGINE - 4.0L
DESCRIPTION..........................2
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION............3
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - PERFORMANCE............4
DIAGNOSIS AND TESTINGÐ ENGINE
DIAGNOSIS - MECHANICAL..............6
DIAGNOSIS AND TESTINGÐCYLINDER
COMPRESSION PRESSURE..............8
DIAGNOSIS AND TESTING - CYLINDER
COMBUSTION PRESSURE LEAKAGE.......8
DIAGNOSIS AND TESTINGÐREAR SEAL
AREA LEAKS..........................9
STANDARD PROCEDURE
STANDARD PROCEDURE - FORM-IN-
PLACE GASKETS AND SEALERS..........9
STANDARD PROCEDURE - REPAIR
DAMAGED OR WORN THREADS.........10
STANDARD PROCEDUREÐHYDROSTATIC
LOCK...............................10
STANDARD PROCEDURE - CYLINDER
BORE HONING.......................10
STANDARD PROCEDURE - ENGINE CORE
AND OIL GALLERY PLUGS..............11
REMOVAL.............................11
INSTALLATION.........................13
SPECIFICATIONS
ENGINE - 4.0L........................14
TORQUE - 4.0L ENGINE................17
AIR CLEANER ELEMENT
REMOVAL - 4.0L........................18
INSTALLATION - 4.0L....................19
AIR CLEANER HOUSING
REMOVAL - 4.0L........................19
INSTALLATION - 4.0L....................19CYLINDER HEAD
DESCRIPTION.........................19
REMOVAL.............................19
CLEANING............................21
INSPECTION..........................21
INSTALLATION.........................21
CYLINDER HEAD COVER(S)
DESCRIPTION.........................22
REMOVAL.............................22
CLEANING............................23
INSPECTION..........................23
INSTALLATION.........................23
INTAKE/EXHAUST VALVES & SEATS
DESCRIPTION.........................23
STANDARD PROCEDURE - VALVE SERVICE . . 23
REMOVAL.............................25
INSTALLATION.........................25
ROCKER ARM / ADJUSTER ASSEMBLY
DESCRIPTION.........................26
OPERATION...........................26
REMOVAL.............................26
CLEANING............................26
INSPECTION..........................27
INSTALLATION.........................27
VALVE STEM SEALS
DESCRIPTION.........................27
VALVE SPRINGS
DESCRIPTION.........................28
STANDARD PROCEDURE - VALVE SPRING
TENSION TEST.......................28
REMOVAL.............................28
INSTALLATION.........................29
ENGINE BLOCK
CLEANING............................30
INSPECTION..........................30
CAMSHAFT & BEARINGS
DESCRIPTION.........................30
WJENGINE 9 - 1

REMOVAL
REMOVAL - CAMSHAFT BEARINGS.......31
REMOVAL - CAMSHAFT................31
INSPECTION
INSPECTION - CAMSHAFT BEARINGS.....31
INSPECTION - CAMSHAFT..............31
INSTALLATION
INSTALLATION - CAMSHAFT BEARINGS . . . 32
INSTALLATION - CAMSHAFT............32
CONNECTING ROD BEARINGS
STANDARD PROCEDURE - FITTING
CONNECTING ROD BEARINGS..........33
CRANKSHAFT
DESCRIPTION.........................35
CRANKSHAFT MAIN BEARINGS
STANDARD PROCEDURE - FITTING
CRANKSHAFT MAIN BEARINGS..........36
REMOVAL.............................39
INSPECTION..........................40
INSTALLATION.........................40
CRANKSHAFT OIL SEAL - FRONT
REMOVAL.............................41
INSTALLATION.........................41
CRANKSHAFT OIL SEAL - REAR
REMOVAL.............................42
INSTALLATION.........................42
HYDRAULIC LIFTERS
DESCRIPTION.........................43
REMOVAL.............................43
CLEANING............................43
INSPECTION..........................43
INSTALLATION.........................43
PISTON & CONNECTING ROD
DESCRIPTION.........................44
STANDARD PROCEDURE - PISTON FITTING . 44
REMOVAL.............................45
INSTALLATION.........................46
PISTON RINGS
STANDARD PROCEDURE - PISTON RING
FITTING.............................47
VIBRATION DAMPER
REMOVAL.............................49
INSTALLATION.........................49STRUCTURAL SUPPORT
REMOVAL.............................49
INSTALLATION.........................50
LUBRICATION
DESCRIPTION.........................50
OPERATION...........................50
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE OIL
PRESSURE..........................51
DIAGNOSIS AND TESTING - ENGINE OIL
LEAK...............................51
OIL
STANDARD PROCEDURE - ENGINE OIL
SERVICE............................53
OIL FILTER
REMOVAL.............................53
INSTALLATION.........................54
OIL PAN
DESCRIPTION.........................54
REMOVAL.............................54
INSTALLATION.........................55
ENGINE OIL PRESSURE SENSOR
DESCRIPTION.........................56
OPERATION...........................56
OIL PUMP
REMOVAL.............................56
INSTALLATION.........................57
INTAKE MANIFOLD
DESCRIPTION.........................57
DIAGNOSIS AND TESTING - INTAKE
MANIFOLD LEAKAGE..................57
REMOVAL.............................57
INSTALLATION.........................57
EXHAUST MANIFOLD
DESCRIPTION.........................58
REMOVAL.............................58
INSTALLATION.........................58
TIMING BELT / CHAIN COVER(S)
REMOVAL.............................58
INSTALLATION.........................58
TIMING BELT/CHAIN AND SPROCKETS
REMOVAL.............................60
INSTALLATION.........................60
ENGINE - 4.0L
DESCRIPTION
The 4.0 Liter (242 CID) six-cylinder engine is an
In-line, lightweight, overhead valve engine. This
engine is designed for unleaded fuel.
The engine cylinder head has dual quench-type
combustion chambers that create turbulence and fast
burning of the air/fuel mixture. This results in better
fuel economy.
The cylinders are numbered 1 through 6 from front
to rear. The firing order is 1-5-3-6-2-4 (Fig. 1).The crankshaft rotation is clockwise, when viewed
from the front of the engine. The crankshaft rotates
within seven main bearings. The camshaft rotates
within four bearings.
The engine Build Date Code is located on a
machined surface on the right side of the cylinder
block between the No.2 and No.3 cylinders (Fig. 2).
The digits of the code identify:
²1st DigitÐThe year (8 = 1998).
²2nd & 3rd DigitsÐThe month (01 - 12).
²4th & 5th DigitsÐThe engine type/fuel system/
compression ratio (MX = A 4.0 Liter (242 CID) 8.7:1
compression ratio engine with a multi-point fuel
injection system).
9 - 2 ENGINE - 4.0LWJ

²6th & 7th DigitsÐThe day of engine build (01 -
31).(1)FOR EXAMPLE:Code * 801MX12 * identifies
a 4.0 Liter (242 CID) engine with a multi-point fuel
injection system, 8.7:1 compression ratio and built on
January 12, 1998.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION
Engine diagnosis is helpful in determining the
causes of malfunctions not detected and remedied by
routine maintenance.
These malfunctions may be classified as either
mechanical (e.g., a strange noise), or performance
(e.g., engine idles rough and stalls).
(Refer to 9 - ENGINE - DIAGNOSIS AND TEST-
ING - Preformance) or (Refer to 9 - ENGINE - DIAG-
NOSIS AND TESTING - Mechanical). Refer to 14 -
FUEL SYSTEM for fuel system diagnosis.
Additional tests and diagnostic procedures may be
necessary for specific engine malfunctions that can-
not be isolated with the Service Diagnosis charts.
Information concerning additional tests and diagno-
sis is provided within the following:
²Cylinder Compression Pressure Test (Refer to 9 -
ENGINE - DIAGNOSIS AND TESTING)
²Cylinder Combustion Pressure Leakage Test
(Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
²Cylinder Head Gasket Failure Diagnosis (Refer
to 9 - ENGINE/CYLINDER HEAD - DIAGNOSIS
AND TESTING)
²Intake Manifold Leakage Diagnosis (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
DIAGNOSIS AND TESTING)
²Lash Adjuster (Tappet) Noise Diagnosis (Refer to
9 - ENGINE/ENGINE BLOCK/HYDRAULIC LIFT-
ERS (CAM IN BLOCK) - DIAGNOSIS AND TEST-
ING)
²Engine Oil Leak Inspection (Refer to 9 -
ENGINE/LUBRICATION - DIAGNOSIS AND TEST-
ING)
Fig. 1 Engine Firing Order
Fig. 2 Build Date Code Location
1 - YEAR
2 - MONTH
3-DAY
WJENGINE - 4.0L 9 - 3
ENGINE - 4.0L (Continued)