(4) Position the lower tilting steering column
shroud to the underside of the steering column (Fig.
29).
(5) Install and tighten the screw that secures the
lower steering column shroud housing. Tighten the
screw to 1.9 N´m (17 in. lbs.).
(6) Align the upper tilting steering column shroud
to the lower shroud and snap the two shroud halves
together.
(7) Reconnect the battery negative cable.
INSTALLATION - MULTI-FUNCTION SWITCH
MOUNTING HOUSING
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: Before starting this procedure, be certain
that the front wheels are still in the straight-ahead
position.
(1) Rotate the turn signal cancel cam in the multi-
function switch housing until the alignment hole in
the one cam lobe is aligned with the alignment hole
in the back of the housing. The oblong hole in the
hub of the cam should now be at the top, and the
locating tab in the hub of the cam should be at the
bottom (Fig. 30).
(2) Position the multi-function switch housing onto
the top of the steering column. The locating tab in
the hub of the turn signal cancel cam must be
engaged with the alignment groove in the bottom of
the upper steering column shaft.
(3) Install and tighten the screw that secures the
multi-function switch housing to the top of the col-
umn housing (Fig. 31). Tighten the screw to 1.9 N´m
(17 in. lbs.).
(4) Reinstall the right multi-function switch onto
the multi-function switch housing. (Refer to 8 -
ELECTRICAL/WIPERS/WASHERS/RIGHT MULTI-
FUNCTION SWITCH - INSTALLATION).
(5) Reinstall the left multi-function switch onto the
multi-function switch housing. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/LEFT
Fig. 29 Steering Column Shrouds Remove/Install
1 - UPPER TILTING COLUMN SHROUD
2 - FIXED COLUMN SHROUD
3 - LOWER TILTING COLUMN SHROUD
4 - SCREW
Fig. 30 Turn Signal Cancel Cam Alignment
1 - ALIGNMENT HOLE
2 - MULTI-FUNCTION SWITCH MOUNTING HOUSING
3 - ALIGNMENT HOLE
4 - TURN SIGNAL CANCEL CAM
5 - LOCATING TAB
6 - WASHER
7 - TURN SIGNAL SWITCH CANCEL ACTUATOR
8L - 24 LAMPS/LIGHTING - EXTERIORWJ
LEFT MULTI-FUNCTION SWITCH (Continued)
INSTALLATION
INSTALLATION - BULBS
(1) Position the bulb in socket and push into place.
(2) Position the bulb socket in the lamp and rotate
clockwise.
(3) Install the lamp.
INSTALLATION - LAMP
The brake, turn signal, back-up, and side marker
lamps are incorporated in the tail lamp.
(1) Position the lamp.
(2) Connect the lamp wire harness connector.
(3) Align the pin with the retainer and press the
lamp inward to engage.
(4) Install the screws attaching the lamp to body.
TURN SIGNAL CANCEL CAM
DESCRIPTION
The turn signal cancel cam is concealed within the
multi-function switch housing below the steering
wheel and the clockspring mechanism. The turn sig-
nal cancel cam consists of a disc unit with two inte-
gral lobes. The upper lobe of the cam has an
alignment hole that is used to align it with another
hole in the back of the multi-function switch mount-
ing housing. The upper surface of the turn signal
cancel cam features three holes, two round and one
oblong. These holes engage and key the cancel cam to
three matching pins in the hub of the clockspring
mechanism. The hub of the clockspring and the turn
signal cancel cam rotate with the steering wheel. The
centered clockspring housing is then secured to the
multi-function switch mounting housing over the top
of the turn signal cancel cam.
The turn signal cancel cam is serviced as a assem-
bly with the multi-function switch housing. The turn
signal cancel cam cannot be repaired and, if faulty or
damaged, the multi-function switch mounting hous-
ing unit must be replaced. (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - EXTERIOR/LEFT MULTI-
FUNCTION SWITCH - REMOVAL - MULTI-
FUNCTION SWITCH MOUNTING HOUSING).
OPERATION
The turn signal cancel cam has two lobes. When
the turn signals are activated by moving the left
multi-function switch control stalk to a detent posi-
tion, a turn signal cancel actuator is extended from
the inside surface of the multi-function switch hous-
ing toward the center of the steering column and the
turn signal cancel cam. When the steering wheel is
rotated during a turning maneuver, one of the two
turn signal cancel cam lobes will contact the turn sig-
nal cancel actuator. The cancel actuator latches
against the cancel cam rotation in the direction oppo-
site that which is signaled.
Fig. 33 Tail Lamp
1 - CONNECTOR
2 - RETAINER
3 - TAILLAMP (STOP, TURN, BACK-UP, SIDE MARKER)
4 - PIN
8L - 26 LAMPS/LIGHTING - EXTERIORWJ
TAIL LAMP (Continued)
wired between a body ground, the Body Control Mod-
ule (BCM) and the rear wiper motor module through
the liftgate and body wire harnesses.
The liftgate flip-up glass ajar switch cannot be
adjusted or repaired and, if faulty or damaged, the
liftgate flip-up glass latch unit must be replaced.
(Refer to 23 - BODY/DECKLID/HATCH/LIFTGATE/
TAILGATE/FLIP-UP GLASS LATCH - REMOVAL)
for the service procedures. For complete circuit dia-
grams, refer to the appropriate wiring information.
DESCRIPTION - LIFTGATE AJAR SWITCH
The two liftgate ajar switches are integral to the
two liftgate latch mechanisms. The two liftgate ajar
switches are actuated by the liftgate latch mecha-
nisms, and are hard wired with each other between a
body ground and the Body Control Module (BCM)
through the liftgate and body wire harnesses.
The liftgate ajar switches cannot be adjusted or
repaired and, if faulty or damaged, the liftgate latch
unit must be replaced. (Refer to 23 - BODY/DECK-
LID/HATCH/LIFTGATE/TAILGATE/LATCH -
REMOVAL) for the service procedures. For complete
circuit diagrams, refer to the appropriate wiring
information.
OPERATION
OPERATION - DOOR AJAR SWITCH
The front door ajar switches close a path to ground
for the DDM or the PDM when a front door is
opened, and opens the ground path when a front door
is closed. The rear door ajar switches close a path to
ground for the BCM when a rear door is opened, and
opens the ground path when a rear door is closed.
The DDM, PDM, or BCM read the switch status then
send the proper switch status messages to other
modules over the Programmable Communications
Interface (PCI) data bus network. The door ajar
switch status message is used by the BCM as an
input for Vehicle Theft Security System (VTSS) oper-
ation.
OPERATION - FLIP UP GLASS AJAR SWITCH
The liftgate flip-up glass ajar switch can close a
path to ground for the BCM and the rear wiper
motor module when the liftgate flip-up glass is
opened, and opens the ground path when the liftgate
flip-up glass is closed. The rear wiper motor module
uses the liftgate flip-up glass ajar switch input to
control the rear wiper operation, and will park the
rear wiper blade if this input indicates that the lift-
gate flip-up glass is ajar. The BCM reads the switch
status then sends the proper switch status message
to other modules over the Programmable Communi-cations Interface (PCI) data bus network. The liftgate
flip-up glass ajar switch status message is used by
the BCM as an input for Vehicle Theft Security Sys-
tem (VTSS) operation.
OPERATION - LIFTGATE AJAR SWITCH
Each of the liftgate ajar switches can close a path
to ground for the BCM when the liftgate is opened,
and opens the ground path when the liftgate is
closed. The BCM reads the switch status then sends
the proper switch status message to other modules
over the Programmable Communications Interface
(PCI) data bus network. The liftgate ajar switch sta-
tus message is used by the BCM as an input for
Vehicle Theft Security System (VTSS) operation.
DIAGNOSIS AND TESTING - DOOR AJAR
SWITCH
The following diagnosis and testing is only
for the chime functions. For interior lamp diag-
nosis, refer to the appropriate wiring informa-
tion.The driver door ajar switch is hard wired to the
Driver Door Module (DDM). The DDM communicates
the switch status to the other modules in the vehicle
on the Programmable Communications Interface
(PCI) data bus network. The following test will diag-
nose a faulty driver door ajar switch and circuits. For
complete circuit diagrams, refer to the appropriate
wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Check that the interior lighting switch on the
control stalk of the left multi-function switch is not
in the dome lamp disable position. Open the driver
side front door and note whether the interior lamps
light. They should light. If OK, refer to Key-In Igni-
tion Switch in the Diagnosis and Testing section of
this group for further diagnosis of the chime warning
system. If not OK, go to Step 2.
(2) Disconnect and isolate the battery negative
cable. Remove the trim panel from the driver front
door and disconnect the 4-way door wire harness con-
nector from the front door latch connector. Check for
continuity between the ground circuit of the 4-way
door wire harness connector and a good ground.
There should be continuity. If OK, go to Step 3. If not
OK, repair the ground circuit.
8L - 30 LAMPS/LIGHTING - INTERIORWJ
DOOR AJAR SWITCH (Continued)
(3) Disconnect the door wire harness connector
from the Driver Door Module (DDM) connector.
Check for continuity between the driver door ajar
switch sense circuit of the door wire harness connec-
tor for the DDM and a good ground. There should be
no continuity. If OK, go to Step 4. If not OK, repair
the shorted driver door ajar switch sense circuit.
(4) Check for continuity between the driver door
ajar switch sense circuit of the door wire harness
connector for the DDM and the 4-way door wire har-
ness connector for the front door latch. There should
be continuity. If OK, go to Step 5. If not OK, repair
the open driver door ajar switch sense circuit.
(5) Check for continuity between the ground cir-
cuit terminal and the driver door ajar switch sense
circuit terminal of the front door latch connector.
There should be continuity with the driver side front
door open, and no continuity with the door closed. If
OK, use a DRBIIItscan tool and the proper Diagnos-
tic Procedures manual to test the operation of the
PCI data bus and the DDM. If not OK, replace the
faulty driver side front door latch unit.
GLOVE BOX LAMP/SWITCH
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Roll down the glove box from the instrument
panel.(Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - REMOVAL) for the procedures.
(3) Remove the lower right center bezel from the
instrument panel.(Refer to 23 - BODY/INSTRU-
MENT PANEL - REMOVAL) for the procedures.
(4) Reach through the glove box opening and
depress the retaining latches on the top and bottom
of the glove box lamp and switch housing.
(5) While holding the retaining latches depressed,
push the glove box lamp and switch out through the
mounting hole (Fig. 1).
(6) Disconnect the instrument panel wire harness
connector from the glove box lamp and switch con-
nector.
(7) Remove the glove box lamp and switch.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Position the glove box lamp and switch to the
instrument panel.
(2) Reconnect the instrument panel wire harness
connector to the glove box lamp and switch connector.
(3) Align the glove box lamp and switch housing
with the mounting hole in the instrument panel
glove box opening upper reinforcement.
(4) Push the glove box lamp and switch into the
mounting hole until the retaining latches are fully
engaged.
(5) Install the lower right center bezel onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL - INSTALLATION) for the proce-
dures.
(6) Roll the glove box back up into the instrument
panel.(Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - INSTALLATION) for the procedures.
(7) Reconnect the battery negative cable.
Fig. 1 Glove Box Lamp and Switch Remove/Install
1 - GLOVE BOX OPENING UPPER REINFORCEMENT
2 - WIRE HARNESS CONNECTOR
3 - GLOVE BOX LAMP & SWITCH
4-LATCH
5 - MOUNTING HOLE
WJLAMPS/LIGHTING - INTERIOR 8L - 31
DOOR AJAR SWITCH (Continued)
ACTIVE RESTRAINTS
The active restraints for this model include:
²Front Seat Belts- Both front seating positions
are equipped with three-point seat belt systems
employing a lower B-pillar mounted inertia latch-
type retractor, height-adjustable upper B-pillar
mounted turning loops, a fixed lower seat belt anchor
secured to the lower B-pillar, and a fixed end-release
seat belt buckle secured to the side of the floor panel
transmission tunnel. Both front seat belt buckles
include an integral Hall-effect seat belt switch that
detects whether its respective seat belt has been fas-
tened.
²Rear Seat Belts- Both outboard rear seating
positions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type retractor,
height-adjustable upper C-pillar mounted turning
loops, and a fixed lower seat belt anchor secured to
the floor panel. The center rear seating position of
vehicles manufactured for sale in North America has
a lap belt that is anchored to the rear floor panel
with the right outboard seat belt buckle. Vehicles
manufactured for sale outside of North America are
equipped with a three-point seat belt in the rear seat
center seating position. This seat belt has an inertia
latch-type retractor that is integral to the rear seat
back panel, and the lower belt anchor is secured to
the rear floor panel with the right outboard seat belt
buckle. A cable from the seat back latch locks the
center belt retractor spool unless the seat back is
fully latched. All three rear seat belts have fixed end-
release seat belt buckles secured to the rear floor
panel, a single buckle unit on the right side and a
double buckle unit on the left side.
²Child Seat Tether Anchors- All vehicles are
equipped with three, fixed-position, child seat upper
tether anchors and two lower anchors. Two upper
anchors are integral to the back of the right rear seat
back panel, and one is integral to the left rear seat
back panel. The two lower anchors are integral to the
outboard rear seat back brackets.
PASSIVE RESTRAINTS
The passive restraints available for this model
include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
into the passenger airbag door area of the instru-
ment panel top pad above the glove box (Fig. 2).
Vehicles with the airbag system can also be identifiedby the airbag indicator, which will illuminate in the
instrument cluster for about seven seconds as a bulb
test each time the ignition switch is turned to the On
position.
²Side Curtain Airbags- Optional side curtain
airbags are available for this model when it is also
equipped with dual front airbags. This airbag system
is a passive, inflatable, Supplemental Restraint Sys-
tem (SRS) and vehicles with this equipment can be
readily identified by a molded identification trim but-
ton with the ªSRS - AIRBAGº logo located on the
headliner above each B-pillar (Fig. 2).
The supplemental restraint system includes the
following major components, which are described in
further detail elsewhere in this service information:
²Airbag Control Module- The Airbag Control
Module (ACM) is also sometimes referred to as the
Occupant Restraint Controller (ORC). The ACM is
located on a mount on the floor panel transmission
tunnel near the park brake release mechanism,
under the center floor console.
²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Front Impact Sensor- Two front impact sen-
sors are used on vehicles equipped with dual front
airbags, one left side and one right side. One sensor
is located on a bracket on the lower inboard side of
each vertical member of the radiator support.
Fig. 2 SRS Logo
WJRESTRAINTS 8O - 3
RESTRAINTS (Continued)
depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
airbag system circuits or components, it stores a
fault code or Diagnostic Trouble Code (DTC) in its
memory circuit and sends an electronic message to
the EMIC to turn on the airbag indicator. Proper
testing of the airbag system components, the Pro-
grammable Communication Interface (PCI) data bus,
the data bus message inputs to and outputs from the
EMIC or the ACM, as well as the retrieval or erasure
of a DTC from the ACM or EMIC requires the use of
a DRBIIItscan tool. Refer to the appropriate diag-
nostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING - RESTRAINT SYSTEM
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE DAIMLERCHRYSLER MOPAR PARTS
CATALOG.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.WARNING: AN AIRBAG INFLATOR UNIT MAY CON-
TAIN SODIUM AZIDE AND POTASSIUM NITRATE.
THESE MATERIALS ARE POISONOUS AND
EXTREMELY FLAMMABLE. CONTACT WITH ACID,
WATER, OR HEAVY METALS MAY PRODUCE HARM-
FUL AND IRRITATING GASES (SODIUM HYDROXIDE
IS FORMED IN THE PRESENCE OF MOISTURE) OR
COMBUSTIBLE COMPOUNDS. AN AIRBAG INFLA-
TOR UNIT MAY ALSO CONTAIN A GAS CANISTER
PRESSURIZED TO OVER 2500 PSI. DO NOT
ATTEMPT TO DISMANTLE AN AIRBAG UNIT OR
TAMPER WITH ITS INFLATOR. DO NOT PUNCTURE,
INCINERATE, OR BRING INTO CONTACT WITH
ELECTRICITY. DO NOT STORE AT TEMPERATURES
EXCEEDING 93É C (200É F).
WARNING: REPLACE ALL RESTRAINT SYSTEM
COMPONENTS ONLY WITH PARTS SPECIFIED IN
THE DAIMLERCHRYSLER MOPAR PARTS CATA-
LOG. SUBSTITUTE PARTS MAY APPEAR INTER-
CHANGEABLE, BUT INTERNAL DIFFERENCES MAY
RESULT IN INFERIOR OCCUPANT PROTECTION.
WARNING: THE FASTENERS, SCREWS, AND
BOLTS ORIGINALLY USED FOR THE RESTRAINT
SYSTEM COMPONENTS HAVE SPECIAL COATINGS
AND ARE SPECIFICALLY DESIGNED FOR THE
RESTRAINT SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANY TIME A
NEW FASTENER IS NEEDED, REPLACE IT WITH
THE CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
WARNING: WHEN A STEERING COLUMN HAS AN
AIRBAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM
Proper diagnosis and testing of the supplemental
restraint system components, the PCI data bus, the
data bus message inputs to and outputs from the
ElectroMechanical Instrument Cluster (EMIC) or the
Airbag Control Module (ACM), as well as the
retrieval or erasure of a Diagnostic Trouble Code
(DTC) from the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
WJRESTRAINTS 8O - 5
RESTRAINTS (Continued)
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag. When carrying a non-deployed airbag,
the trim cover or airbag cushion side of the unit
should be pointed away from the body to minimize
injury in the event of an accidental deployment. If
the airbag unit is placed on a bench or any other sur-
face, the trim cover or airbag cushion side of the unit
should be face up to minimize movement in the event
of an accidental deployment. In addition, the supple-
mental restraint system should be disarmed when-
ever any steering wheel, steering column, driver
airbag, passenger airbag, front impact sensor, side
impact sensor, side curtain airbag, or instrument
panel components require diagnosis or service. Fail-
ure to observe this warning could result in accidental
airbag deployment and possible personal injury.
All damaged, faulty or non-deployed airbags which
are replaced on vehicles are to be handled and dis-
posed of properly. If an airbag unit is faulty or dam-
aged and non-deployed, refer to the Hazardous
Substance Control System for proper disposal. Dis-
pose of all non-deployed and deployed airbags in a
manner consistent with state, provincial, local and
federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags must be stored in their original, special
container until they are used for service. Also, they
must be stored in a clean, dry environment; away
from sources of extreme heat, sparks, and high elec-
trical energy. Always place or store any airbag on a
surface with its trim cover or airbag cushion side fac-ing up, to minimize movement in case of an acciden-
tal deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the instrument panel top pad must be
replaced. If a side curtain airbag has been deployed,
the complete airbag unit, the headliner, as well as
the upper A, B, C and D-pillar trim must be replaced.
These components are not intended for reuse and
will be damaged or weakened as a result of a supple-
mental restraint deployment, which may or may not
be obvious during a visual inspection.
The passenger airbag mounting points on the
instrument panel structural duct must be closely
inspected for damage, and the instrument panel
assembly replaced if structural duct damage is evi-
dent. On vehicles with an optional sunroof, the sun-
roof drain tubes and hoses must be closely inspected
following a side curtain airbag deployment. It is also
critical that the mounting surfaces and/or mounting
brackets for the front and side impact sensors be
closely inspected and restored to their original condi-
tions following any vehicle impact damage. Because
the ACM and each impact sensor are used by the
supplemental restraint system to monitor or confirm
the direction and severity of a vehicle impact,
improper orientation or insecure fastening of these
components may cause airbags not to deploy when
required, or to deploy when not required.
All other vehicle components should be closely
inspected following any supplemental restraint
deployment, but are to be replaced only as required
by the extent of the visible damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used and
all potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
8O - 6 RESTRAINTSWJ
RESTRAINTS (Continued)
following procedure should be performed using a
DRBIIItscan tool to verify the status of both airbag
squibs before either deployed airbag is removed from
the vehicle for disposal.
CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to the Hazardous Sub-
stance Control System for proper disposal proce-
dures. Dispose of all non-deployed and deployed
airbags in a manner consistent with state, provin-
cial, local, and federal regulations.(1) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column.
(2) Turn the ignition switch to the On position.
(3) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
Using the active DTC information, refer to theAir-
bag Squib Statustable to determine the status of
both driver and/or passenger airbag squibs.
AIRBAG SQUIB STATUS
IF the Active DTC is: Conditions Squib Status
Driver or Passenger Squib 1
openANDthe stored DTC minutes for both Driver
or Passenger squibs are within 15 minutes of
each otherBoth Squib 1 and 2 were
used.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDthe stored DTC minutes for Driver or
Passenger Squib 2 open is GREATER than the
stored DTC minutes for Driver or Passenger
Squib 1 by 15 minutes or moreSquib 1 was used; Squib 2 is
live.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDthe stored DTC minutes for Driver or
Passenger Squib 1 open is GREATER than the
stored DTC minutes for Driver or Passenger
Squib 2 by 15 minutes or moreSquib 1 is live; Squib 2 was
used.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDDriver or Passenger Squib 2 open is NOT
an active codeSquib 1 was used; Squib 2 is
live.
Driver or Passenger Squib 2
openANDDriver or Passenger Squib 1 open is NOT
an active codeSquib 1 is live; Squib 2 was
used.
Ifnone of the Driver or Passenger Squib 1 or 2
open are active codes, the status of the airbag squibs
is unknown. In this case the airbag should be han-
dled and disposed of as if the squibs were both live.
CLEANUP PROCEDURE
Following a supplemental restraint deployment,
the vehicle interior will contain a powdery residue.
This residue consists primarily of harmless particu-
late by-products of the small pyrotechnic charge that
initiates the propellant used to deploy a supplemen-
tal restraint. However, this residue may also contain
traces of sodium hydroxide powder, a chemical
by-product of the propellant material that is used to
generate the inert gas that inflates the airbag. Since
sodium hydroxide powder can irritate the skin, eyes,
nose, or throat, be sure to wear safety glasses, rubber
gloves, and a long-sleeved shirt during cleanup (Fig.
3).
Fig. 3 Wear Safety Glasses and Rubber Gloves -
Typical
WJRESTRAINTS 8O - 7
RESTRAINTS (Continued)