2003 Hyundai Tiburon fuel cap

FEATURES OF YOUR HYUNDAI
1- 1
1. FEATURES OF
YOUR HYUNDAI
B010A03A-AAT
FUEL RECOMMENDATIONS
Use Unleaded Gasoline
vice stations cannot be inserted into the fuel
tank opening of your Hyundai.
WARNING:o Do not "TOP-OFF" after the first nozzle
shut off when refueling.
o The fuel cap must be tightened at least 3
clicks, otherwise " " light may illumi-
nate.
Unleaded gasoline with a Pump Octane Rat-
ing of 87 (Research Octane Number 91) or
higher must be used in your Hyundai.
If leaded gasoline is used, it will cause the
catalytic converter to become ineffective and
the emission control system to malfunction.
This can also result in increased maintenance
expense.
To avoid accidental use of leaded fuel, the
larger nozzle used with leaded gasoline at ser-UNLEADED
FUEL ONLY
B010B01A-AAT
What About Gasohol?
Gasohol (a mixture of 90% unleaded gasoline
and 10% ethanol or grain alcohol) may be used
in your Hyundai. However, if your engine devel-
ops driveability problems, the use of 100%
unleaded gasoline is recommended. Fuels with
unspecified quantities of alcohol, or alcohols
other than ethanol, should not be used.
B010D01A-AAT
Do Not Use Methanol
Fuels containing methanol (wood alcohol) should
not be used in your Hyundai. This type of fuel
can reduce vehicle performance and damage
components of the fuel system.
CAUTION:Your Hyundai's New Vehicle Limited War-
ranty may not cover damage to the fuel
system and any performance problems that
are caused by the use of fuels containing
methanol or fuels containing MTBE (Methyl
B010F01A-AAT
Operation in Foreign Countries
If you are going to drive your Hyundai in another
country, be sure to:
o Observe all regulations regarding registra-
tion and insurance.
o Determine that acceptable fuel is available.
B010E01A-AAT
Gasolines for Cleaner Air
To help contribute to cleaner air, Hyundai rec-
ommends that you use gasolines treated with
detergent additives, which help prevent deposit
formation in the engine. These gasolines will
help the engine run cleaner and the Emission
Control System performance.
B010A02GK
Tertiary Butyl Ether) over 15.0% vol. (Oxy-
gen Content 2.7% weight.)
B010C01A-AAT
Use of MTBE
Hyundai recommends that fuels containing
MTBE (Methyl Tertiary Butyl Ether) over 15.0%
vol. (Oxygen Content 2.7% weight) should not
be used in your Hyundai.
Fuel containing MTBE over 15.0% vol. (Oxygen
Content 2.7% weight) may reduce vehicle per-
formance and produce vapor lock or hard start-
ing.
1

FEATURES OF YOUR HYUNDAI
1- 28
B260E01A-AATSeat Belt Reminder Light
And Chime
The seat belt reminder light comes on for about
6 seconds when the ignition key is turned from
the "OFF" position to "ON" or "START". If the
driver's seat belt is not fastened, the warning
chime will sound at the same time.
B270A01A-AAT
BRAKE PAD WEAR WARNING
SOUND
The front disc brake pads have wear indicators
that should make a high-pitched squealing or
scraping noise when new pads are needed.
The sound may come and go or be heard all the
time when the vehicle is moving. It may also be
heard when the brake pedal is pushed down
firmly. Excessive rotor damage will result if the
worn pads are not replaced. See your Hyundai
dealer immediately.
B260Q01E-GAT
Cruise Indicator (If Installed)
The cruise indicator light in the instrument clus-
ter is illuminated when the cruise control main
switch on the end of the barrel is pushed.
The indicator light does not illuminate when the
cruise control main switch is pushed a second
time.
Information about the use of cruise control is
beginning on page 1-44.
B280A01A-AAT
FUEL GAUGE
The needle on the gauge indicates the approx-
imate fuel level in the fuel tank. The fuel capac-
ity is given in Section 9.
HGK133
B290A02A-AAT
ENGINE COOLANT TEMPERATURE
GAUGE
HGK132
B260C01GK-GATTraction Control Indicator
Lights(If installed)
The traction control indicators change opera-
tion according to the ignition switch position and
whether the system is in operation or not.
They will illuminate when the ignition key is
turned to the "ON" position, but should go out
after three seconds. If the TCS-OFF indicator
blinks or stays on, take your car to your autho-
rized Hyundai dealer and have the system
checked. See section 2 for more information
about the TCS system.
B260N01GK-AAT
Malfunction Indicator Light
This light illuminates when there is a malfunc-
tion of an exhaust gas related component, and
the system is not functioning properly so that
the exhaust gas regulation values are not sat-
isfied. This light will also illuminate when the
ignition key is turned to the "ON" position, and
will go out after engine starting. If it illuminates
while driving, or does not illuminate when the
ignition key is turned to the "ON" position, take
your car to your nearest authorized Hyundai
dealer and have the system checked.

FEATURES OF YOUR HYUNDAI
1- 41
B540A01F-AAT
TAIL GATE
Remote Tail Gate Release
To open the tail gate without using the key, pull
up the lid release lever.
To close, lower the tail gate, then press down
on it until it locks. To be sure the tail gate is
securely fastened, always try to pull it up again.
WARNING:The tail gate should always be kept com-
pletely closed while the vehicle is in motion.
If it is left open or ajar, poisonous exhaust
gases may enter the car resulting in serious
illness or death to the occupants. See addi-
tional warnings concerning exhaust gases
on page 2-1.
HGK103B540C01F-AAT
To Unlock Using the Key
To open the tail gate, insert the key and turn it
clockwise to unlock. The tail gate compartment
light illuminates when the tail gate is opened.
B540C02GK
NOTE:If the fuel-filler lid will not open because ice
has formed around it, tap lightly or push on
the lid to break the ice and release the lid.
Do not pry on the lid. If necessary, spray
around the lid with an approved deicer fluid
(do not use radiator anti-freeze) or move the
vehicle to a warm place and allow the ice to
melt.
HGK124
WARNING:o The fuel cap must be tightened at least 3
clicks, otherwise " " light will illumi-
nate.
o Gasoline vapors are dangerous. Before
refueling, always stop the engine and
never allow sparks or open flames near
the filler area. If you need to replace the
filler cap, use a genuine Hyundai replace-
ment part.
o If you open the fuel filler cap during high
ambient temperatures, a slight "pressure
sound" may be heard. This is normal and
not a cause for concern.
Whenever you open the fuel filler cap,
turn it slowly.
o Make sure the fuel filler cap is replaced
and securely seated after fueling. Failure
to replace or fully seat the fuel filler cap
will result in fuel vapors escaping into
the atmosphere and the MIL indicator
illuminating.
o Do not "TOP-OFF" after the first nozzle
shut off when refueling.

VEHICLE MAINTENANCE REQUIREMENTS
5-3
F030A01A-AATSCHEDULED MAINTENANCE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services to
protect your emission warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B01GK-AATR :Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary.
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM AND CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (PLATINUM COATED)
VALVE CLEARENCE (2.0 L) No.DESCRIPTION
1
2
3
4
5
6
7
8MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R15
24
12
R22.5
36
18
R30
48
24
R
I
I
R37.5
60
30
R45
72
36
R52.5
84
42
R
R
I60
96
48
R
I
I
R
R
I67.5
108
54
R75
120
60
R82.5
132
66
R90
144
72
R
I
I
R97.5
156
78
R105
168
84
R
R
I112.5
180
90
R120
192
96
R
I
I
R
R
I127.5
204
102
R135
216
108
R142.5
228
114
R150
240
120
R
I
I
R

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
F060A01A-AATEXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched-
ule. If the car is being driven in severe condi-
tions, more frequent oil and filter changes are
required.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an exces-
sive amount of foreign matter accumulates in
the fuel tank, the filter may require replacement
more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections. Fuel filters should be installed by
trained technicians.
F060B02A-AAT
o Drive Belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and
adjusted as necessary.
F060D01A-AATo Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
technician replace any damaged or leaking parts
immediately.
F060G01A-AAT
o Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060F01A-AATo Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-
tle rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-
ticular attention should be paid to examine
those hose surfaces nearest to high heat sourc-
es, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component
which might cause heat damage or mechanical
wear. Inspect all hose connections, such as
clamps and couplings, to make sure they are
secure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AATo Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
o Timing beltInspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070C01A-AAT
o CoolantThe coolant should be changed at the
intervals specified in the maintenance sched-
ule.
F070D01A-AAT
o Manual transaxle oilInspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible
leaks before adding oil. Do not overfill.

EMISSION CONTROL SYSTEMS
7-1
7. EMISSION CON-
TROL SYSTEMSH010B01A-AAT1. Crankcase Emission Control
System
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused by
blow-by gases being emitted from the crank-
case. This system supplies fresh filtered air to
the crankcase through the air intake hose.
Inside the crankcase, the fresh air mixes with
blow-by gases, which then pass through the
PCV valve and into the induction system.
H010C01S-AAT2. Evaporative Emission Control (In-
cluding ORVR: Onboard Refueling
Vapor Recovery) System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping
into the atmosphere.
(The ORVR system is designed to allow the
vapors from the fuel tank to be loaded into
a canister while refueling at the gas station,
preventing the escape of fuel vapors into
the atmosphere.)
Canister
Fuel vapors generated inside the fuel tank are
absorbed and stored in the onboard canister.
When the engine is running, the fuel vapors
absorbed in the canister are drawn into the
induction system through the purge control so-
lenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when the
engine coolant temperature is low during idling,
the PCSV closes so that evaporated fuel is not
taken into the engine. After the engine warms-
up during ordinary driving, the PCSV opens to
introduce evaporated fuel to the engine.
H010D01A-AAT
3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaust
emissions while maintaining good vehicle per-
formance.
H010A01GK-AAT
EMISSION CONTROL SYSTEM
Your Hyundai is equipped with an emission
control system to meet all requirements of the
U.S. Environmental Protection Agency or Cali-
fornia Air Resources Board.
There are three emission control systems which
are as follows.
1) Crankcase Emission Control System
2) Evaporative Emission Control System
3) Exhaust Emission Control System
In order to ensure the proper function of the
emission control systems, it is recommended
that you have your car inspected and main-
tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in this
manual.
Caution for Inspection and Maintenance Test
(Vehicle with Traction Control System)
o To prevent the vehicle from misfiring
during dynamometer testing, disconnect
the ABS connector located inside of the
wheel guard (driver side).
o For more information, see shop manual
(BR Group, Wheel Speed Sensor).
H020A01S-AAT
CATALYTIC CONVERTER
Catalytic Converter
(California)
SSA7020A
Catalytic Converter
(Federal, California)
7

VEHICLE SPECIFICATIONS
9-1 Liter
55
9
J030A01GK-AATTIRE
Dual hydraulic with brake booster
Ventilated disc
Solid Disc
Cable
9. VEHICLE SPECIFICATIONS
J010A01GK-AATMEASUREMENT
J060A01F-AAT
FUEL SYSTEM
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in.(0 ~ 30 mm)
5.20 in.(132 mm)
Vane type
205/55 R16, 215/45 R17 Type
Overall length
Overall width
Overall height (unladen)
Wheel base
Front
Rear
173(4395)
69.3(1760)
52.4(1330)
99.6(2530)
58.7(1490)
58.7(1490) Wheel tread in.(mm)
J020A01GK-AATPOWER STEERING
Fuel tank
capacityUS.gal
14.5Imp.gal
12
J050A01GK-GATBRAKE
Type
Front brake type
Rear brake type
Parking brake
J035A01GK-GATSPARE TIRE
T125/70R 16 (Temporary) Standard
J040A02GK-GETELECTRICAL
Item
Battery
Alternator2.0L
MF 68AH
90A2.7L
MF 68AH
95A

INDEX
10-2Drive Belts .................................................................................. 6-12, 6-14
Driving
Economical driving .......................................................................... 2-10
Smooth cornering ............................................................................. 2-11
Winter driving ................................................................................... 2-11
E
Emissions Control Systems ................................................................... 7-1
Engine
Before starting the engine ................................................................. 2-2
Compartment ..................................................................................... 6-1
Coolant .............................................................................................. 6-5
Coolant temperature gauge ............................................................. 1-28
If the engine overheats ...................................................................... 3-2
Number .............................................................................................. 8-1
Oil ...................................................................................................... 6-3
Starting .............................................................................................. 2-3
Engine Exhaust Can Be Dangerous .................................................... 2-1
F
Floor mat Anchor .................................................................................. 1-43
Front Fog Light Switch ......................................................................... 1-39
Front Seats
Adjustable front seats .........................................................................1-6
Adjustable headrests ......................................................................... 1-7
Adjusting seatback angle ................................................................... 1-7
Adjusting seat forward and rearward ................................................. 1-7
Lumbar support control ...................................................................... 1-8
Seat cushion height adjustment ......................................................... 1-8
Fuel
Capacity ..............................................................................................9-1
Gauge ............................................................................................... 1-28Recommendations ............................................................................. 1-1
Fuel Filler Lid
Remote release ................................................................................ 1-40
Fuses .................................................................................................... 6-14
Fuse Panel Description .................................................................... 6-20
G
General Everyday Checks .................................................................... 6-3
Glove box ............................................................................................ 1-37
H
Hazard Warning System ...................................................................... 1-33
Headlight Aiming Adjustment .............................................................. 6-18
Headlight Bulb ...................................................................................... 6-17
Heating and Cooling Control
Rotary Type ........................................................................... 1-47 ~ 1-52
Automatic Type ..................................................................... 1-53 ~ 1-58
High-mounted Rear Stop light .............................................................. 1-39
Hood Release ...................................................................................... 1-40
Horn ...................................................................................................... 1-43
I
Ignition Switch ....................................................................................... 2-2
Instrument Cluster and Indicator Lights ................................................ 1-25
Instrument Panel Light Control ............................................................. 1-34
Instruments and Controls .................................................................... 1-24
Intermittent Wiper ................................................................................. 1-32
J
Jump Starting ........................................................................................ 3-1