2003 Hyundai Tiburon steering

WHAT TO DO IN AN EMERGENCY
3-10
D120A01A-AAT
IF YOU LOSE YOUR KEYSIf you lose your keys, many Hyundai dealers
can make you a new key if you have your key
number.
If you lock the keys inside your car and you
cannot obtain a new key, many Hyundai deal-
ers can use special tools to open the door for
you.
CAUTION:If the car is being towed with all four wheels
on the ground, it can be towed only from the
front. Be sure that the transaxle is in neutral.
Do not tow at speeds greater than 30 mph
(50 km/h) and for more than 15 miles (25
km). Be sure the steering is unlocked by
placing the key in the "ACC" position. A
driver must be in the towed vehicle to oper-
ate the steering and brakes.

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
F030C01GK-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT (WATER PUMP, GENERATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (FOR BLOWER UNIT) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
I15
24
12
I
I
I
I
I
I
I
I22.5
36
18
I30
48
24
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I45
72
36
I
I
I
I
I
I
I
I52.5
84
42
I60
96
48
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I75
120
60
I
I
I
I
I
I
I
I82.5
132
66
I90
144
72
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I105
168
84
R
I
I
I
I
I
I
I112.5
180
90
I120
192
96
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I135
216
108
I
I
I
I
I
I
I
I142.5
228
114
I150
240
120
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
Note :
*1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED
*2 - FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST : "R"
SEE NOTE *2

VEHICLE MAINTENANCE REQUIREMENTS
5-5 ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS,
PARKING BRAKE
STEERING GEAR RACK, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR FILTER (FOR BLOWER UNIT)
MAINTENANCE UNDER SEVERE USAGE CONDITIONSThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A01GK-AAT
R
R
R
I
I
I
I
R
R
R
F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 100 mph SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areasDRIVING
CONDITION MAINTENANCE INTERVALS
MAINTENANCE ITEMMAINTENANCE
OPERATION
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLYA, B, C, F, H
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F, G
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E

VEHICLE MAINTENANCE REQUIREMENTS
5-7
F070E04A-AATo Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use HYUNDAI
GENUINE ATF, DIAMOND ATF SP-III, SK
ATF SP-III when adding or changing fluid.
F070F01A-AAT
o Brake Hoses and LinesVisually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immediately.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between “MIN” and
“MAX” marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070H01A-AATo Rear Brake Drums and Linings/
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070J01A-AATo Brake Pads, Calipers and Rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070N01A-AATo Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-
place or adjust it if necessary.
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi-
tioning performance according to the relevant
shop manual if necessary.F070M01A-AATo Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts.
F060N01E-AAT
o Valve ClearanceInspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.
Valve Clearance
Intake valves : 0.0067 ~ 0.0091 in. (0.17 ~ 0.23mm)
Exhaust valves : 0.0098 ~ 0.0122 in. (0.25 ~ 0.31mm)

DO-IT-YOURSELF MAINTENANCE
6-1
6
G010A01GK-AATENGINE COMPARTMENT (2.0 DOHC)
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box 6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10. Radiator cap11. Automatic transaxle fluid level dipstick
(If installed)
12. Air cleaner
13. Battery 1
2
6345
78 9 10 11 1213
6. DO-IT-YOURSELF MAINTENANCE
CAUTION:When inspecting or servicing the
engine, you should handle tools
and other heavy objects carefully
so that the plastic rocker cover of
the engine is not damaged.
HGK059

DO-IT-YOURSELF MAINTENANCE
6-2
G010B01GK-GATENGINE COMPARTMENT (2.7 V6)
1. Power steering fluid reservoir
2. Brake Booster
3. Brake fluid reservoir
4. Air Cleaner 5. Relay box
6. Windshield washer fluid reservoir cap
7. Engine coolant reservoir
8. Engine oil level dipstick 9. Radiator cap
10. Engine oil filler cap
11. Automatic transaxle fluid level dipstick
(If installed)
12. Battery
1
HGK209
2
634
5
78 9 10 11 12

DO-IT-YOURSELF MAINTENANCE
6-3
G020A01A-AATGENERAL CHECKS
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
G020B01A-AAT
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Air filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020C01A-AATVehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incorrect-
ly, inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G030A01A-AATCHECKING THE ENGINE OIL
Engine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in
normal use and more often if you are on a trip
or driving in severe conditions.
G030B01A-AATRecommended Oil
SH, SG or SG/CD (API) multi-grade and fuel
efficient oil is recommended.
G030B01A °F
°C20W-40 20W-50
10W-30 10W-40 10W-50
5W-30 5W-40
-20
-29-9
-230
-1820
-732
060
1685
2795
35100
38

DO-IT-YOURSELF MAINTENANCE
6-13
G160A01A-AATCHECKING CLUTCH PEDAL
FREE-PLAY
SSA6160A
0.24~0.51 in.
(6~13 mm)
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play should
be within the limits specified in the illustration. If
it is not, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
G170A01A-AATCHECKING BRAKE PEDAL
FREE-PLAY
SSA6170A
0.12~0.31 in.
(3~8 mm)
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration. If it is not, have it inspect-
ed by your Hyundai dealer and adjusted or
repaired if necessary.
G150A01A-AATCHECKING STEERING WHEEL
FREE-PLAY
To check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.1.18in
(30 mm)
HGK218