2003 Hyundai Sonata Electrical

1- 36 FEATURES OF YOUR HYUNDAI
B260H02A-AATParking Brake/Brake Fluid Level
Warning Lightadding fluid, if no other trouble is found, the car
should be immediately and carefully driven to a
Hyundai dealer for inspection. If further trouble
is experienced, the vehicle should not be driven
at all but taken to a dealer by a professional
towing service or some other safe method.
Your Hyundai is equipped with dual-diagonal
braking systems. This means you still have
braking on two wheels even if one of the dual
systems should fail. With only one of the dual
systems working, more than normal pedal travel
and greater pedal pressure are required to stop
the car. Also, the car will not stop in as short a
distance with only half of the brake system
working. If the brakes fail while you are driving,
shift to a lower gear for additional engine braking
and stop the car as soon as it is safe to do so.
WARNING:If you suspect brake trouble, have your
brakes checked by a Hyundai dealer as
soon as possible. Driving your car with a
problem in either the brake electrical sys-
tem or brake hydraulic system is danger-
ous, and could result in a serious injury or
death.
Warning Light OperationThe parking brake/brake fluid level warning light
should come on when the parking brake is
applied and the ignition switch is turned to "ON"
or "START". After the engine is started, the light
should go out when the parking brake is re-
leased.
If the parking brake is not applied, the warning
light should come on when the ignition switch is
turned to "ON" or "START", then go out when
the engine starts. If the light comes on at any
other time, you should slow the vehicle and bring
it to a complete stop in a safe location off the
roadway.
The brake warning light indicates that the brake
fluid level in the brake master cylinder is low and
hydraulic brake fluid conforming to DOT 3 or
DOT 4 specifications should be added. After
B260J01A-AATCharging System Warning Light
The charging system warning light should come
on when the ignition is turned on, then go out
when the engine is running. If the light stays on
while the engine is running, there is a malfunc-
tion in the electrical charging system. If the light
comes on while you are driving, stop, turn off the
engine and check under the hood. First, make
certain the generator drive belt is in place. If it is,
check the tension of the belt. Do this as shown
on page 6-18 by pushing down on the center of
the belt. And then have the system checked by
your Hyundai dealer.
B260K01S-AATTrunk Lid Open Warning Light
This light remains on unless the trunk lid is
completely closed.
B260L01Y-AAT
Door Ajar Warning Light
and Chime
The door ajar warning light warns you that a door
is not completely closed and the chime warns
you that driver's side front door is not completely
closed.
NOTE:To remind you not to lock the key inside the
car, the warning light comes on whenever
the key is in the "LOCK" position and a door
is open. The warning chime only sounds
whenever the key is in the "LOCK" position
and driver's side front door is open. The
chime sounds and the light remains on
until the key is removed from the ignition.

FEATURES OF YOUR HYUNDAI 1- 47
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B460A01Y-AATSUNROOF (If installed)
Sun Shade
Your HYUNDAI is equipped with a sliding sun-
shade which you can manually adjust to let in
light with the sunroof closed, or to block sunlight.
WARNING:Never adjust the sunshade while driving.
B460B01Y-AATOpening the Sunroof System
The sunroof can be electrically opened or closed
with the ignition key in the "ON" position. To open
or to close, press and hold the button located
in the front of the roof panel. Release the button
when the sunroof reaches the desired position.
WARNING:o Do not close a sunroof if anyone’s hands,
arms or body are between the sliding
glass and the sunroof sash, as this could
result in injury.
o Do not place your head or arms out of the
sunroof opening at any time.
B450A02Y-GATDRINK HOLDER (If installed)
The drink holder is located on the main console
for holding cups or cans. The drink holder can
be opened by pushing at its cover.
CAUTION:Place the drink holder in its closed position
while not in use.
WARNING:Do not place objects other than cups or
cans in the drink holder. Such objects can
be thrown out in the event of a sudden stop
or an accident, possibly injuring the pas-
sengers in the vehicle.
!
HEF-155
B460A01YB460B01Y

1- 48 FEATURES OF YOUR HYUNDAI
B460D03Y-AATManual Operation of Sunroof
If the sunroof does not electrically operate:
1. Remove the rectangular plastic interior light
lens in the front of the roof panel.2. Remove the front overhead light and switch
panel, using a phillips screw driver.
3. Insert the hexagonal head wrench provided
with the vehicle into the socket. This wrench
can be found in the vehicle’s trunk or glove
box.
4. Turn the wrench clockwise to open or coun-
terclockwise to close the sunroof.CAUTION:o Do not open the sunroof in severely cold
temperature or when it is covered with
ice or snow.
o Periodically remove any dirt that may
have accumulated on the guide rails.
!
B460C01Y-AATTilting the Sunroof System
The sunroof can be tilted and closed with the
ignition key in the "ON" position. Release the
button when the sunroof reaches the desired
position.
NOTE:After washing the car or after there is rain,
be sure to wipe off any water that is on the
sunroof before operating it.
B460C01Y
B460D02Y B460D01YB460D03Y

FEATURES OF YOUR HYUNDAI 1- 79
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o Fading - As your car moves away from the
radio station, the signal will weaken and
sound will begin to fade. When this occurs,
we suggest that you select another stronger
station.
o Flutter/Static - Weak FM signals or large
obstructions between the transmitter and
your radio can disturb the signal causing
static or fluttering noises to occur. Reducing
the treble level may lessen this effect until the
disturbance clears.o Station Swapping - As a FM signal weakens,
another more powerful signal near the same
frequency may begin to play. This is be-
cause your radio is designed to lock onto the
clearest signal. If this occurs, select another
station with a stronger signal.
o Multi-Path Cancellation - Radio signals being
received from several directions can cause
distortion or fluttering. This can be caused by
a direct and reflected signal from the same
station, or by signals from two stations with
close frequencies. If this occurs, select
another station until the condition has passed.
B750B02Y-AATUsing a cellular phone or a two-way radio
When a cellular phone is used inside the vehicle,
noise may be produced from the audio equip-
ment. This does not mean that something is
wrong with the audio equipment. In such a case,
use the cellular phone at a place as far as
possible from the audio equipment.
CAUTION:When using a communication system such
a cellular phone or a radio set inside the
vehicle, a separate external antenna must
be fitted. When a cellular phone or a radio
set is used with an internal antenna alone,
it may interfere with the vehicle's electrical
system and adversely affect safe operation
of the vehicle.
WARNING:Don't use a cellular phone when you are
driving, you must stop at a safe place to use
a cellular phone.
!
B750A04L
B750A05L

2- 18 DRIVING YOUR HYUNDAI
CAUTION:If overheating should occur when towing,
(the temperature gauge reads near red zone),
taking the following action may reduce or
eliminate the problem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the gear
selector in park or neutral and idle the engine
at a higher speed.
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C190F01S-AATTrailer or Vehicle Towing Tips
1. Before towing, check hitch and safety chain
connections as well as proper operation of
the trailer running lights, brake lights, and
turn signals.
2. Always drive your vehicle at a moderate
speed (Less than 60 mph)
3. Trailer towing requires more fuel than normal
conditions.
4. To maintain engine braking efficiency and
electrical charging performance, do not use
fifth gear (manual transaxle) or overdrive
(automatic transaxle).
5. Always secure items in the trailer to prevent
load shift while driving.
6. Check the condition and air pressure of all
tires on the trailer and your car. Low tire
pressure can seriously affect the handling.
Also check the spare tire.
7. The vehicle/trailer combination is more af-
fected by crosswind and buffeting.
When being passed by a large vehicle, keep
a constant speed and steer straight ahead.
If there is too much wind buffeting slow down
to get out of the other vehicle's air turbulence.
8. When parking your car and trailer, especially
on a hill, be sure to follow all the normal
precautions. Turn your front wheel into the
curb, set the parking brake firmly, and put the
transaxle in 1st or Reverse (manual) or Park
(automatic). In addition, place wheel chocks
at each of the trailer's tires.9. If the trailer has electric brakes, start your
vehicle and trailer moving, and then apply the
trailer brake controller by hand to be sure the
brakes are working. This lets you check
your electrical connection at the same time.
10.During your trip, check occasionally to be
sure that the load is secure, and that the
lights and any trailer brakes are still working.
11.Avoid jerky starts, sudden acceleration or
sudden stops.
12.Avoid sharp turns and rapid lane changes.
13.Avoid holding the brake pedal down too long
or too frequently. This could cause the brakes
to overheat, resulting in reduced braking
efficiency.
14.When going down a hill, shift into a lower gear
and use the engine braking effect.
When ascending a long grade, downshift the
transaxle to a lower gear and reduce speed
to reduce chances of engine overloading
and/or overheating.
15.If you have to stop while going uphill, do not
hold the vehicle in place by pressing on the
accelerator. This can cause the automatic
transaxle to overheat. Use the parking brake
or footbrake.
NOTE:When towing check transaxle fluid more
frequently.

6- 18 DO-IT-YOURSELF MAINTENANCE
G200A01Y-GATCHECKING AND REPLACING
FUSES
Replacing a Fusible Link
G200B01Y-GAT
Replacing Accessory Fuse
G190A01A-AATCHECKING DRIVE BELTS
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.A fusible link will melt if the electrical circuits from
the battery are ever overloaded, thus prevent-
ing damage to the entire wiring harness. (This
could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a under hood
junction box for easy inspection.
!
The instrument panel junction box for the lights
and other electrical accessories will be found
low on the dashboard on the driver’s side. Inside
the box you will find a list showing the circuits
protected by each fuse.
CAUTION:When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.
HSM396
G200A01L
G200B01Y
Bad
Good
V6
Power
steeringPower
steering Auto
tensioner
Generator
Generator
Eng.pulley Eng.pulleyCOMP COMPEng.coolant
0.30~0.48in.
0.24~0.35in.
DOHC

DO-IT-YOURSELF MAINTENANCE 6- 19
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If any of your car’s lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the instrument panel junction box and
examine each fuse. Remove each fuse by
pulling it toward you (a small "fuse puller" tool
is contained in the fuse box to simplify this
operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
HXGS416Fuse Puller
G210A01A-AATCHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible. If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse
with the same or a lower amperage rating.
A higher capacity fuse could cause damage
and create a fire hazard.
NOTE:See page 6-29 for the junction box descrip-
tions.
!
G200B03Y
GoodBurned out

EMISSION CONTROL SYSTEMS 7- 3
!WARNING:o Use unleaded fuel only.
o Maintain the engine in good operating
condition. Extremely high catalytic con-
verter temperatures can result from im-
proper operation of the electrical, igni-
tion or multiport electronic fuel injec-
tion.
o If your engine stalls, pings, knocks, or is
hard to start, have your Hyundai dealer
inspect and repair the problem as soon
as possible.
o Avoid driving with a very low fuel level.
Running out of gasoline may cause the
engine to misfire and result in damage to
the catalytic converter.
o Avoid idling the engine for periods
longer than 10 minutes.
o The vehicle should not be pushed or
pulled to get started. This may cause the
catalytic converter to overheat and cre-
ate a fire hazard.
o Do not touch the catalytic converter or
any other part of the exhaust system
while the catalytic converter is hot. Shut
off the engine, wait for at least one hour
before touching the catalytic converter
or any other part of the exhaust system.
o Remember that your Hyundai dealer is
your best source of assistance.
H020A01A-AATCATALYTIC CONVERTER
All Hyundai vehicles are equipped with a mono-
lith type three-way catalytic converter to re-
duce the carbon monoxide, hydrocarbons and
nitrogen oxides contained in the exhaust gas.
Exhaust gases passing through the catalytic
converter cause it to operate at a very high
temperature. The introduction of large amounts
of unburned gasoline into the exhaust may
cause the catalytic converter to overheat and
create a fire hazard. This risk may be reduced
by observing the following:o Do not stop your Hyundai over any com-
bustible material such as grass, paper,
leaves or rags. These materials might
contact the hot catalytic converter and a
fire might result.
Catalytic Converter
HEF-240