2003 Hyundai Matrix clutch

DO-IT-YOURSELF MAINTENANCE
6-4
G020A01A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appears to be functioning incorrect-ly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. G030A01FC-GAT
CHECKING THE ENGINE OIL Gasoline EngineRecommended Oil
SSA6030B
20W-40 20W-50
10W-30 15W-40 15W-50
10W-40 10W-50
°C °F -25-13 2068 40104
-15
- 5 -10-14 0
32 1050
5W-40
5W-30
5W-20
Engine oil is essential to the performance and service of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.

DO-IT-YOURSELF MAINTENANCE
6-16 G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning systeminspected by your Hyundai dealer.
CAUTION: Running the air conditioning system for extended periods of time with a low refriger-ant level may damage the compressor. G140C01A-AAT LubricationTo lubricate the compressor and the seals in the system, the air conditioning should be runfor at least 10 minutes each week. This isparticularly important during cool weather whenthe air conditioning system is not otherwise inuse.
G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conforming to DOT
3 or DOT 4 specification should be used. Thereservoir cap must be fully tightened to avoidcontamination from foreign matter or moisture.
NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result.
WARNING: Use caution when handling brake fluid. It
can damage your vision if you get it in your eyes. It will also damage your vehicle’s paintif spilled on it and not removed immediately.
G140A01A-AAT
AIR CONDITIONING CARE Keeping the Condenser Clean
The air conditioning condenser (and engine
radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc.These can interfere with maximum cooling effi-ciency. When removing such accumulations,brush or hose them away carefully to avoidbending the cooling fans.
The clutch fluid level in the master cylinder
should be checked when performing other un- der hood services. The system should bechecked for leakage at the same time. Check tomake certain that the clutch fluid level is always
G120D02FC
Diesel engine
G130A01S-AAT
CHECKING THE CLUTCH FLUID To Check the Clutch Fluid
HFC5005
Gasoline engine
between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid lossindicates a leak in the clutch system whichshould be inspected and repaired immediately.Consult your Hyundai dealer.

DO-IT-YOURSELF MAINTENANCE 6-17
G160A01A-GAT
CHECKING CLUTCH PEDAL FREE-PLAY With the engine off, press lightly on the clutch pedal until you feel a change in resistance. Thisis the clutch pedal freeplay. The freeplay shouldbe within the limits specified in the illustration. Ifit is not, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
G150A01A-GAT
CHECKING STEERING WHEEL FREEPLAY
To check the steering wheel freeplay, stop the
car with the wheels pointed straight ahead and gently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe freeplay. If the freeplay is greater thanspecified, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
G150A01FC
G140D01S-GAT
Checking the Compressor Drive Belt
When the air conditioning is being used regular-
ly, the compressor drive belt tension should be checked at least once a month.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaftand compressor pulleys. Pressing with yourfinger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instru-ments to check it with a force of 98N (22 lb.),the deflection should be approx. 8.0 mm (0.315in.). If the belt is too loose, have it adjusted byyour Hyundai dealer.
G140D01A
A/C
CRANK PULLEY
TENSION PULLEY
30 mm (1.18 in.)
8mm(0.315 in.)

INDEX10-1
Cargo Area
Cover ............................................................................. 1-52
Cassette Tape Player Operation (H220, H280).1-68 ~ 1-69, 1-80 ~ 1-81 Catalytic Converter .................................................................... 7-1 ~ 7-2
CD Auto Changer ............................................................................. 1-52
CD Auto Changer (H260, H280) ...................... 1-75 ~ 1-76, 1-84 ~ 1-85
Child-Protector Rear Door Lock ......................................................... 1-5
Child Restraint System .......................................................... 1-17 ~ 1-22
Cigarette Lighter ................................................................................ 1-42
Clock ...................................................................................... 1-41 ~ 1-42
Clutch Checking fluid ............................................................................... 6-16
Pedal free play ............................................................................. 6-17
Combination Light Headlight flasher ........................................................................... 1-39
Headlight switch ............................................................................ 1-38
High-beam switch .......................................................................... 1-39
Lane change signal ....................................................................... 1-38
Turn signal operation .................................................................... 1-38
Compact Disc Player Operation (H260, H280) .1-73 ~ 1-74, 1-82 ~ 1-83Cooling Fans ..................................................................................... 6-21
Corrosion Protection
Cleaning the interior ........................................................................ 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ....................................................................... 4-2
DDefrosting/Defogging .............................................................. 1-58 ~ 1-59
Door Central door lock ............................................................................. 1-6
Door locks ....................................................................................... 1-4Locking and unlocking front doors with a key ....................... 1-4 ~ 1-5
Drink Holder ........................................................................... 1-42 ~ 1-43
Drive Belts ............................................................................... 6-17, 6-19
ZK000A1-G 10. INDEX
A Accessory Tray ................................................................................. 1-50
Air Bag ................................................................................... 1-24 ~ 1-28
Air Cleaner Filter ............................................................................... 6-12
Air Conditioning Care .............................................................................................. 6-16
Operation ....................................................................................... 6-16
Switch ............................................................................................ 1-60
Air Filter ............................................................................................ 1-61
Antenna ............................................................................................. 1-89
Ashtray .............................................................................................. 1-42
Auto Fuel Cut Switch ........................................................................ 1-53
BBattery ...................................................................................... 2-11, 6-20
Brake Anti-lock system ..................................................................... 2-8 ~ 2-9
Checking the brakes ..................................................................... 6-15
Fluid ............................................................................................... 6-16
Pedal clearance ............................................................................ 6-18
Pedal free play .............................................................................. 6-18
Practices ................................................................................ 2-7 ~ 2-8
Brake Pad Wear Warning Sound ..................................................... 1-34
Brake Traction Control System .......................................................... 2-9
Breaking-In your new Hyundai ........................................................... 1-2
Bulbs Wattage ................................................................................... 6-25
C Care of Cassette Tapes ........................................................ 1-87 ~ 1-88
Care of Disc ...................................................................................... 1-87
10

DRIVING YOUR HYUNDAI
2- 2 C020A01O-EAT
BEFORE STARTING THE ENGINE
Before you start the engine, you should al-
ways:
1. Look around the vehicle to be sure there are no flat tyres, puddles of oil or water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrestraint to be sure they are in theirproper positions.
6. Lock all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON" check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is in the "ON" position.
WARNING: (DIESEL ENGINE) To ensure that sufficient vacuum exists
within the brake system during cold weath- er start-up conditions, it is necessary torun the engine at idle for several secondsafter starting the engine. SC040A1-F
COMBINATION IGNITION SWITCH AND STEERING LOCK To Start the Engine
o If your Hyundai is equipped with a manual
transaxle, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transaxle, place the shift lever in "P" (park).
o To start the engine, insert the ignition key and turn it to the "START" position. Re-lease it as soon as the engine starts. Donot hold the key in the "START" positionfor more that 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" Position(automatic transaxle). SC050A2-E
KEY POSITIONS WARNING:
The engine must never be turned off and
the key removed from the ignition key cylinder whilst the vehicle is in motionsince the steering lock will operate andcontrol of the vehicle will be lost. "START"
The engine is started in this position. It will crank until you release the key. NOTE: Do not hold the key in the "START" posi- tion for more than 15 seconds.
"ON" When the key is at the "ON" position, theignition and all accessories are available foruse. If the engine is not running, the key
C040A01E
LOCK
ACC
ON
START

DRIVING YOUR HYUNDAI 2- 3
SB050B1-E
STEERING WHEEL LOCK When the key is removed, the steering col-
umn lock will be activated and will engage when the steering wheel is turned to theappropriate position. It is not necessary toturn the wheel until locked each time the keyis removed since in the event of any unautho-rized attempt at removal, the lock will becomeeffective as soon as the steering wheel isturned. To unlock the steering, insert the keyand turn to the "ACC" position. If the steeringis locked, it may be necessary to rock thesteering wheel slightly to facilitate turning thekey. Under no circumstances should the keybe forced since breakage of the key will occur. SC060A1-E
STARTING THE GASOLINE ENGINE
1. Ensure that the transaxle is in neutral and that the clutch pedal is held depressed (manual transaxle) or the transaxle selec-tor is at the "P" position (automatic transaxlevehicle).
2. Turn the ignition key to and hold at the "Start" position until the engine starts.When the engine has started, release thekey.
NOTE: Do not operate the starter for more than 15
seconds continuously or continue to oper- ate the starter after the engine has startedto avoid damaging the starter motor. If theengine makes a false start, allow it and thestarter motor to come to rest before at-tempting to start the engine again. Neverattempt to start the engine with thetransaxle in gear. Do not depress the ac-
C050A01E
should not be left at this position since the battery will become discharged and damageto the ignition system may also result. Forinformation regarding engine starting, refer to"STARTING THE ENGINE". "ACC"
When the ignition key is at the "ACC" position,
the radio and other accessories may be used."LOCK"
The ignition key may only be inserted or
removed at this position. celerator pedal whilst starting the engine. Allow the engine to idle for 20 seconds orso before driving the vehicle.
CAUTION: Do not leave the vehicle unattended whilst
idling. Never allow the vehicle to idle or warm up in a confined space (ie garage)longer than is necessary to move the vehi-cle into an open area.
C051A01O-EAT
STARTING THE DIESEL ENGINE
ENGINE COLD
o Turn the ignition key to position "ON" and wait for the pre-heat indicator light to goout.
o Operate the starter until the engine runs. ENGINE WARM Operate the starter. If the engine does not respond on the first attempt, wait severalseconds and try again using the pre-heat.

DRIVING YOUR HYUNDAI
2- 4 C050B02S-GAT
NORMAL CONDITIONS The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully and place the gearshift lever (manual transaxle) in neutral or the selector lever (automatictransaxle) in "P" (park) position.
3. After turning the ignition key to the "ON" position, make certain all warning lightsand gauges are functioning properly be-fore starting the engine.
4. On vehicles equipped with the diesel pre- heat indicator light, turn the ignition key tothe "ON" position. The diesel pre-heat indi-cator light will first illuminate in amber, andthen after a short time, the amber illumina-tion will goes off, indicating that preheatingis completed. SC060B1-E FUEL ECONOMY
The following suggestions are made to assist in achieving the greatest degree of fueleconomy.
o Maintaining a constant check on fuel con- sumption will enable the most economicaluse pattern and driving style to be adopt-ed.
o Avoid using the vehicle for very short jour- neys if possible, particularly when a coldstart is involved.
o Ensure that tyre pressures are maintained at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight, and if a roof rack is in use, remove it as soon aspossible after use.
o Anticipate the road and conditions ahead to enable adjustments in speed to be madesmoothly. Avoid heavy acceleration andsharp braking.
NOTE: If the engine were not started 10 seconds
after the preheating is completed, turn the ignition key once more to the "LOCK"position, and then to the "ON" position, inorder to preheat again.
WARNING: Be sure that the clutch is fully depressed
when starting a manual transaxle vehicle. Otherwise there is the potential to cause damage to the vehicle or injury to some-
one inside or outside the vehicle as aresult of the forward or backward move-ment of the vehicle that will occur if theclutch is not depressed when the vehicle isstarted.
5. Turn the ignition key to the "Start" position and release it when the engine starts.
C055B01B-GAT
STARTING AND STOPPING THE EN- GINE FOR TURBO CHARGER INTER- COOLER (DIESEL ENGINE)
(1) Do not race the engine or sudden acceler-
ate the engine immediately after start it. If the engine is cold, allow the engine to idlefor several seconds before it is driven toensure sufficient lubrication of the turbocharger unit.
(2) After high speed or extended driving, re- quiring a heavy engine load, the engineshould be allowed to idle about 1 minutebefore turning it off. This idle time will allow the turbo charger tocool prior to shutting the engine off.
WARNING: Do not turn the engine off immediately after it has been subjected to a heavy load.Doing so may cause severe damage to theengine or turbo charger unit.
C050B01HP
Amber lamp ON Amber lamp OFF

DRIVING YOUR HYUNDAI 2- 5
SC090A02-E
MANUAL TRANSAXLE
HFC3029
The five speed fully synchronized transaxle is controlled by a floor mounted shift lever uponwhich the shift pattern is indicated. It is impor-tant that when changing gear, the clutch pedalis fully depressed to avoid transaxle damage. CAUTION:
o Do not attempt to engage reverse gear
when the car is in motion.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as a hand rest. Release the lever immedi-ately the shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, anddo not hold the vehicle on a gradientusing the clutch.
o Ensure that the engine is not over-revved by upshifting before the tachometerneedle enters the red zone.
o Do not coast with the shift lever at the neutral position.
o When descending long gradients, make use of the engine braking to assist thefootbrake to avoid brake fade or over-heating.
o When slippery conditions are encoun- tered, increased caution should be ex-ercised when gear changing, braking oraccelerating. Abrupt changes in speedmay cause a loss of traction or controlof the vehicle.
o The starter motor will not operate un- less the clutch pedal is depressed whilstthe engine is being started.
o During cold weather, shifting may be difficult until the transaxle lubricant haswarmed up. This is normal and notharmful to the transaxle. SC090B1-F
Using the Clutch The clutch should be pressed all the way to
the floor before shifting, then released slowly.Do not rest your foot on the clutch pedal whiledriving.
This can cause unnecessary wear. Do not partially engage the clutch to hold the
car on an incline. This causes unnecessary wear.
Use the parking brake to hold the car on an
incline. Do not operate the clutch pedal rapidlyand repeatedly.
o Avoid cruising at unnecessary high speeds.
o Always ensure that the periodic mainte-
nance services are performed by a Hyundai dealer at the time and/or mileage intervalsspecified.
o Use the air conditioning only when neces- sary.
o If you 've come to a complete stop and it's hard to shift into 1 st
or R(Reverse),
put the shift lever in N(Neutral) position and release the clutch. Press the clutchpedal back down, and then shift into 1 st
or R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result inpremature wear of the transaxle shiftforks.