2003 Hyundai Elantra water pump

FEATURES OF YOUR HYUNDAI FEATURES OF YOUR HYUNDAIFEATURES OF YOUR HYUNDAI FEATURES OF YOUR HYUNDAI
FEATURES OF YOUR HYUNDAI
1- 33
B290A01E B290A02A-AAT
ENGINE COOLANT TEMPERATURE
GAUGE
B290B01E
Without Trip Computer
With Trip Computer
WARNINGNever remove the radiator cap when the
engine is hot. The engine coolant is under
pressure and could erupt and cause severe
burns. Wait until the engine is cool before
removing the radiator cap.
The needle on the engine coolant temperature
gauge should stay in the normal range. If it
moves across the dial to "H" (Hot), pull over and
stop as soon as possible and turn off the
engine. Then open the hood and, after the
engine has cooled, check the coolant level and
the water pump drive belt. If you suspect
cooling system trouble, have your cooling sys-
tem checked by a Hyundai dealer as soon as
possible.
B300A01S-AAT
SPEEDOMETER SPEEDOMETERSPEEDOMETER SPEEDOMETER
SPEEDOMETERYour Hyundai's speedometer is calibrated in
miles per hour (on the outer scale) and kilome-
ters per hour (on the inner scale).
B300A01E
B300B01E
Without Trip ComputerWith Trip Computer
B330A01A-AATTACHOMETER
Without Trip Computer
B330A01E-1

DRIVING YOUR HYUNDAI DRIVING YOUR HYUNDAIDRIVING YOUR HYUNDAI DRIVING YOUR HYUNDAI
DRIVING YOUR HYUNDAI
2- 10
C160C01A-AATUse High Quality Ethylene Glycol Use High Quality Ethylene GlycolUse High Quality Ethylene Glycol Use High Quality Ethylene Glycol
Use High Quality Ethylene Glycol
Coolant CoolantCoolant Coolant
Coolant
Your Hyundai is delivered with high quality ethyl-
ene glycol coolant in the cooling system. It is the
only type of coolant that should be used because
it helps prevent corrosion in the cooling system,
lubricates the water pump and prevents freezing.
Be sure to replace or replenish your coolant in
C150A01A-AAT
SMOOTH CORNERING SMOOTH CORNERINGSMOOTH CORNERING SMOOTH CORNERING
SMOOTH CORNERINGAvoid braking or gear changing in corners, espe-
cially when roads are wet. Ideally, corners should
always be taken under gentle acceleration. If you
follow these suggestions, tire wear will be held to
a minimum.
C160A01A-AAT
WINTER DRIVING WINTER DRIVINGWINTER DRIVING WINTER DRIVING
WINTER DRIVINGThe more severe weather conditions of winter
result in greater wear and other problems. To
minimize the problems of winter driving, you
should follow these suggestions:
C160B01A-AAT
Snowy or Icy Conditions Snowy or Icy ConditionsSnowy or Icy Conditions Snowy or Icy Conditions
Snowy or Icy ConditionsTo drive your vehicle in deep snow, it may be
necessary to use snow tires or to install tire
chains on your tires. If snow tires are needed, it
is necessary to select tires equivalent in size and
type to the original equipment tires. Failure to do
so may adversely affect the safety and handling
of your car. Speeding, rapid acceleration, sud-
den brake applications, and sharp turns are
potentially very hazardous practices.
During deceleration, use engine braking to the
fullest extent. Sudden brake applications on
snowy or icy roads may cause skids to occur.
You need to keep sufficient distance between the
vehicle in front and your vehicle. Also, apply the
brake gently. It should be noted that installing tire
chains on the tire will provide a greater driving
force, but will not prevent side skids.
NOTE: NOTE:NOTE: NOTE:
NOTE:Tire chains are not legal in all states. Check Tire chains are not legal in all states. CheckTire chains are not legal in all states. Check Tire chains are not legal in all states. Check
Tire chains are not legal in all states. Check
state laws before fitting tire chains. state laws before fitting tire chains.state laws before fitting tire chains. state laws before fitting tire chains.
state laws before fitting tire chains. o Remember, your Hyundai does not require
extended warm-up. As soon as the engine is
running smoothly, you can drive away. In
very cold weather, however, give your engine
a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging
is driving too slowly in too high a gear result-
ing in the engine bucking. If this happens, shift
to a lower gear. Over-revving is racing the
engine beyond its safe limit. This can be
avoided by shifting at the recommended
speeds.
o Use your air conditioning sparingly. The air
conditioning system is operated by engine
power so your fuel economy is reduced when
you use it. o Take care of your tires. Keep them inflated to
the recommended pressure. Incorrect infla-
tion, either too much or too little, results in
unnecessary tire wear. Check the tire pres-
sures at least once a month.
o Be sure that the wheels are aligned correctly.
Improper alignment can result from hitting
curbs or driving too fast over irregular surfac-
es. Poor alignment causes faster tire wear
and may also result in other problems as well
as greater fuel consumption.
o Keep your car in good condition. For better
fuel economy and reduced maintenance
costs, maintain your car in accordance with
the maintenance schedule in Section 5. If you
drive your car in severe conditions, more
frequent maintenance is required (see Sec-
tion 5 for details).
o Keep your car clean. For maximum service,
your Hyundai should be kept clean and free of
corrosive materials. It is especially important
that mud, dirt, ice, etc. not be allowed to
accumulate on the underside of the car. This
extra weight can result in increased fuel con-
sumption and also contribute to corrosion.
o Travel lightly. Don't carry unnecessary weight
in your car. Weight reduces fuel economy.
o Don't let the engine idle longer than neces-
sary. If you are waiting (and not in traffic), turn
off your engine and restart only when you're
ready to go.

WHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCYWHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
3-2
WARNING: WARNING:WARNING: WARNING:
WARNING:The gas produced by the battery during the The gas produced by the battery during theThe gas produced by the battery during the The gas produced by the battery during the
The gas produced by the battery during the
jump-start operation is highly explosive. If jump-start operation is highly explosive. Ifjump-start operation is highly explosive. If jump-start operation is highly explosive. If
jump-start operation is highly explosive. If
these instructions are not followed exactly, these instructions are not followed exactly,these instructions are not followed exactly, these instructions are not followed exactly,
these instructions are not followed exactly,
serious personal injury and damage to the serious personal injury and damage to theserious personal injury and damage to the serious personal injury and damage to the
serious personal injury and damage to the
vehicle may occur! If you are not sure how to vehicle may occur! If you are not sure how tovehicle may occur! If you are not sure how to vehicle may occur! If you are not sure how to
vehicle may occur! If you are not sure how to
follow this procedure, seek qualified assis- follow this procedure, seek qualified assis-follow this procedure, seek qualified assis- follow this procedure, seek qualified assis-
follow this procedure, seek qualified assis-
tance. Automobile batteries contain sulfuric tance. Automobile batteries contain sulfurictance. Automobile batteries contain sulfuric tance. Automobile batteries contain sulfuric
tance. Automobile batteries contain sulfuric
acid. This is poisonous and highly corrosive. acid. This is poisonous and highly corrosive.acid. This is poisonous and highly corrosive. acid. This is poisonous and highly corrosive.
acid. This is poisonous and highly corrosive.
When jump starting, wear protective glasses When jump starting, wear protective glassesWhen jump starting, wear protective glasses When jump starting, wear protective glasses
When jump starting, wear protective glasses
and be careful not to get acid on yourself, and be careful not to get acid on yourself,and be careful not to get acid on yourself, and be careful not to get acid on yourself,
and be careful not to get acid on yourself,
your clothing or on the car. your clothing or on the car.your clothing or on the car. your clothing or on the car.
your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any
contaminated clothing and flush the area with
clear water for at least 15 minutes. Then
promptly obtain medical attention. If you must
be transported to an emergency facility, con-
tinue to apply water to the affected area with
a sponge or cloth.
o The gas produced by the battery during the
jump-start operation is highly explosive. Do
not smoke or allow a spark or an open flame
in the vicinity.
o The battery being used to provide the jump
start must be 12-volt. If you cannot determine
that it is a 12-volt battery, do not attempt to
use it for the jump start.
o To jump start a car with a discharged battery,
follow this procedure exactly:1. If the booster battery is installed in another
vehicle, be sure the two vehicles are not
touching.
2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the
exact location shown in the illustration. First,
attach one clamp of the jumper cable to the
positive (+) post or cable of the discharged
battery. Then attach the other end of the
same cable to the positive (+) post or cable
of the booster battery. Next, using the other
cable, attach one clamp to the negative (-)
post or cable of the booster battery. Then
attach the other end of that cable to a solid
metal part of the engine away from the
battery. Do not connect the cable to any
moving part.
4. Start the engine in the car with the booster
battery and let it run for a few minutes. This
will help to assure that the booster battery is
fully charged. During the jumping operation,
run the engine in this vehicle at about 2,000
rpm.
5. Start the engine in the car with the discharged
battery using the normal starting procedure.
After the engine starts, leave the jumper
cables connected and let the engine run at
fast idle or about 2,000 rpm for several min-
utes.
6. Carefully remove the jumper cables in the
reverse order of attachment.
If you do not know why your battery became
discharged (because the lights were left on,
D030A01A-AAT
IF THE ENGINE OVERHEATS IF THE ENGINE OVERHEATSIF THE ENGINE OVERHEATS IF THE ENGINE OVERHEATS
IF THE ENGINE OVERHEATSIf your temperature gauge indicates overheating,
you experience a loss of power, or hear loud
pinging or knocking and the engine is probably
too hot. If this happens and, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto-
matic), or neutral (manual transaxle) and set
the parking brake. If the air conditioning is on,
turn it off.
3. If engine coolant is running out under the car
or steam is coming out from the hood, stop
the engine. Do not open the hood until the
engine coolant has stopped running or the
steaming has stopped. If there is no visible
loss of engine coolant and no steam, leave
the engine running and check to be sure the
engine cooling fan is operating. If the fan is
not running, turn the engine off.
4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that
it is tight. If the drive belt seems to be satis-
factory, check for engine coolant leaking from
the radiator, hoses or under the car. (If the air
conditioning had been in use, it is normal for
cold water to be draining from it when you
stop).
etc.), have the charging system checked by your
Hyundai dealer.

WHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCYWHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
3-3
D040B01A-AAT
Handling the Spare Tire Handling the Spare TireHandling the Spare Tire Handling the Spare Tire
Handling the Spare Tire
Remove the installation bolt to remove the spare
tire. To replace the spare tire in its storage
compartment, tighten the bolt firmly with your
fingers until there is no more play in the spare tire.
D050A01A-AAT
IF YOU HAVE A FLAT TIRE IF YOU HAVE A FLAT TIREIF YOU HAVE A FLAT TIRE IF YOU HAVE A FLAT TIRE
IF YOU HAVE A FLAT TIREIf a tire goes flat while you are driving:
1. Take your foot off the accelerator pedal and
let the car slow down while driving straight
ahead. Do not apply the brakes immediately
or attempt to pull off the road as this may
WARNING: WARNING:WARNING: WARNING:
WARNING:While the engine is running, keep hair, hands, While the engine is running, keep hair, hands,While the engine is running, keep hair, hands, While the engine is running, keep hair, hands,
While the engine is running, keep hair, hands,
and clothing away from moving parts such as and clothing away from moving parts such asand clothing away from moving parts such as and clothing away from moving parts such as
and clothing away from moving parts such as
the fan and drive belts to prevent injury. the fan and drive belts to prevent injury.the fan and drive belts to prevent injury. the fan and drive belts to prevent injury.
the fan and drive belts to prevent injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the engine
immediately and call the nearest Hyundai
dealer for assistance.
WARNING: WARNING:WARNING: WARNING:
WARNING:Do not remove the radiator cap when the Do not remove the radiator cap when theDo not remove the radiator cap when the Do not remove the radiator cap when the
Do not remove the radiator cap when the
engine is hot. This can allow coolant to be engine is hot. This can allow coolant to beengine is hot. This can allow coolant to be engine is hot. This can allow coolant to be
engine is hot. This can allow coolant to be
blown out of the opening and cause serious blown out of the opening and cause seriousblown out of the opening and cause serious blown out of the opening and cause serious
blown out of the opening and cause serious
burns. burns.burns. burns.
burns.
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has
returned to normal. Then, if the engine cool-
ant has been lost, carefully remove the radia-
tor cap and add engine coolant to bring the
fluid level in the reservoir up to the halfway
mark.
7. Proceed with caution, keeping alert for fur-
ther signs of overheating. If overheating hap-
pens again, call a Hyundai dealer for assis-
tance.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:Serious loss of engine coolant indicates there Serious loss of engine coolant indicates thereSerious loss of engine coolant indicates there Serious loss of engine coolant indicates there
Serious loss of engine coolant indicates there
is a leak in the cooling system and this should is a leak in the cooling system and this shouldis a leak in the cooling system and this should is a leak in the cooling system and this should
is a leak in the cooling system and this should
be checked as soon as possible by a Hyundai be checked as soon as possible by a Hyundaibe checked as soon as possible by a Hyundai be checked as soon as possible by a Hyundai
be checked as soon as possible by a Hyundai
dealer. dealer.dealer. dealer.
dealer.2. The spare tire should only be used temporari-
ly and should be returned to the luggage
compartment as soon as the original tire can
be repaired or replaced.
3. Continuous use at speeds of over 50 mph
(80 km/h) is not recommended.
4. As the temporary spare tire is specifically
designed for your car, it should not be used on
any other vehicle.
5. The temporary spare tire should not be used
on any other wheels, nor should standard
tires, snow tires, wheel covers or trim rings
be used with the temporary spare wheel. If
such use is attempted, damage to these
items or other car components may occur.
6. The temporary spare tire pressure should be
checked once a month while the tire is stored.
D040A01S-AAT
SPARE TIRE SPARE TIRESPARE TIRE SPARE TIRE
SPARE TIREThe following instructions for the temporary spare
tire should be observed:
1. Check inflation pressure as soon as possible
after installing the spare tire, and adjust to the
specified pressure. The tire pressure should
be periodically checked and maintained at
the specified pressure while the tire is stored.
Spare Tire Pressure Spare Tire PressureSpare Tire Pressure Spare Tire Pressure
Spare Tire Pressure
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:o oo o
o
Do not use snow chains with your tempo- Do not use snow chains with your tempo-Do not use snow chains with your tempo- Do not use snow chains with your tempo-
Do not use snow chains with your tempo-
rary spare tire. rary spare tire.rary spare tire. rary spare tire.
rary spare tire.
o oo o
o
Do not use more than one temporary spare Do not use more than one temporary spareDo not use more than one temporary spare Do not use more than one temporary spare
Do not use more than one temporary spare
tire at a time. tire at a time.tire at a time. tire at a time.
tire at a time.
D040B01E
Tire Size
Inflation PressureT125/70D(R)15
60 psi (420 kPa)

VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTSVEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 4 Note :
*1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED
*2 - AFTER 105,000 MILES OR 84 MONTHS, INSPECT EVERY 15,000 MILES OR 12 MONTHS
*3 - FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST:R
See Note *3
F030C03E-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT (WATER PUMP, ALTERNATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
CYLINDER HEAD COVER GASKET (2.0L SULEV Only)
OIL PAN LIQUID GASKET (2.0L SULEV Only)
IN-MANI GASKET (2.0L SULEV Only)
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (IN FRONT OF BLOWER UNIT) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 No.DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
12
I
I
I
I
I
I
I
I22.5
36
1830
48
24
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
3045
72
36
I
I
I
I
I
I
I
I52.5
84
4260
96
48
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
5475
120
60
I
I
I
I
I
I
I
I82.5
132
6690
144
72
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78105
168
84
R
I
I
I
R
I
I
I
I112.5
180
90120
192
96
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102135
216
108
I
I
I
I
I
I
I
I142.5
228
114150
240
120
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
See Note *2
See Note *2

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-9
G090A01A-AAT
FILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIRFILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be
checked more frequently during bad weather or
whenever the washer system is in more fre-
quent use.
The capacity of the washer reservoir is 3.2 U.S.
quarts (3.0 Liters).
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:o oo o
o
Radiator anti-freeze (engine coolant) Radiator anti-freeze (engine coolant)Radiator anti-freeze (engine coolant) Radiator anti-freeze (engine coolant)
Radiator anti-freeze (engine coolant)
should not be used in the washer system should not be used in the washer systemshould not be used in the washer system should not be used in the washer system
should not be used in the washer system
because it will damage the car's finish. because it will damage the car's finish.because it will damage the car's finish. because it will damage the car's finish.
because it will damage the car's finish.
o oo o
o
The washer lever should not be pulled The washer lever should not be pulledThe washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated and the washer should not be operatedand the washer should not be operated and the washer should not be operated
and the washer should not be operated
if the washer reservoir is empty. This can if the washer reservoir is empty. This canif the washer reservoir is empty. This can if the washer reservoir is empty. This can
if the washer reservoir is empty. This can
damage the washer fluid pump. damage the washer fluid pump.damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
G090A01E G070A01S-AAT
CHANGING THE AIR CLEANER FILTER CHANGING THE AIR CLEANER FILTERCHANGING THE AIR CLEANER FILTER CHANGING THE AIR CLEANER FILTER
CHANGING THE AIR CLEANER FILTER
To change the filter, unsnap the clips around
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filter
put in its place. Genuine Hyundai Replacement
Parts are recommended.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:Operating your vehicle without a proper air Operating your vehicle without a proper airOperating your vehicle without a proper air Operating your vehicle without a proper air
Operating your vehicle without a proper air
filter in place can result in excessive engine filter in place can result in excessive enginefilter in place can result in excessive engine filter in place can result in excessive engine
filter in place can result in excessive engine
wear. wear.wear. wear.
wear.
G080A02A-AAT
WINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADESWINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES
The wiper blades should be carefully inspected
from time to time and cleaned to remove accu-
mulations of road film or other debris. To clean
the wiper blades and arms, use a clean sponge
or cloth with a mild soap or detergent and water.
If the wipers continue to streak or smear the
glass, replace them with Genuine Hyundai
Replacement Parts or their equivalent.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:o oo o
o
Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
This can result in more rapid wear of the This can result in more rapid wear of theThis can result in more rapid wear of the This can result in more rapid wear of the
This can result in more rapid wear of the
wiper blades and may scratch the glass. wiper blades and may scratch the glass.wiper blades and may scratch the glass. wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
o oo o
o
Keep the blade rubber out of contact Keep the blade rubber out of contactKeep the blade rubber out of contact Keep the blade rubber out of contact
Keep the blade rubber out of contact
with petroleum products such as engine with petroleum products such as enginewith petroleum products such as engine with petroleum products such as engine
with petroleum products such as engine
oil, gasoline, etc. oil, gasoline, etc.oil, gasoline, etc. oil, gasoline, etc.
oil, gasoline, etc.
G070A01EG080A01E

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-15
G200B01E-AAT
Replacing Accessory Fuse Replacing Accessory FuseReplacing Accessory Fuse Replacing Accessory Fuse
Replacing Accessory Fuse
The fuse box for the lights and other electrical
accessories will be found in the backside of multi
box located in the left side of driver. Inside the box
you will find a list showing the circuits protected
by each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you
(a small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
B200B01E
G190A01A-AAT
CHECKING DRIVE BELTS CHECKING DRIVE BELTSCHECKING DRIVE BELTS CHECKING DRIVE BELTS
CHECKING DRIVE BELTS
G200A01A-AAT
CHECKING AND REPLACING CHECKING AND REPLACINGCHECKING AND REPLACING CHECKING AND REPLACING
CHECKING AND REPLACING
FUSES FUSESFUSES FUSES
FUSES
Replacing a Fusible Link Replacing a Fusible LinkReplacing a Fusible Link Replacing a Fusible Link
Replacing a Fusible Link
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is re-
placed, the new belt should be adjusted again
after two or three weeks to eliminate slack
resulting from initial stretching after use.A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:When replacing a fusible link, never use When replacing a fusible link, never useWhen replacing a fusible link, never use When replacing a fusible link, never use
When replacing a fusible link, never use
anything but a new fusible link with the anything but a new fusible link with theanything but a new fusible link with the anything but a new fusible link with the
anything but a new fusible link with the
same or lower amperage rating. Never use a same or lower amperage rating. Never use asame or lower amperage rating. Never use a same or lower amperage rating. Never use a
same or lower amperage rating. Never use a
piece of wire or a higher-rated fusible link. piece of wire or a higher-rated fusible link.piece of wire or a higher-rated fusible link. piece of wire or a higher-rated fusible link.
piece of wire or a higher-rated fusible link.
This could result in serious damage and This could result in serious damage andThis could result in serious damage and This could result in serious damage and
This could result in serious damage and
create a fire hazard. create a fire hazard.create a fire hazard. create a fire hazard.
create a fire hazard.
SSA6190A
Water Pump Pulley
Generator Pulley
Crankshaft Pulley0.2 ~ 0.24 in.
(5.1 ~ 6 mm)
GoodBad
AS60310A

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-17
G230A03A-AAT
POWER STEERING FLUID LEVEL POWER STEERING FLUID LEVELPOWER STEERING FLUID LEVEL POWER STEERING FLUID LEVEL
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE: NOTE:NOTE: NOTE:
NOTE:Grinding noise from the power steering Grinding noise from the power steeringGrinding noise from the power steering Grinding noise from the power steering
Grinding noise from the power steering
pump may be heard immediately after the pump may be heard immediately after thepump may be heard immediately after the pump may be heard immediately after the
pump may be heard immediately after the
engine is started in extremely cold condi- engine is started in extremely cold condi-engine is started in extremely cold condi- engine is started in extremely cold condi-
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during tions (below - 4°F). If the noise stops duringtions (below - 4°F). If the noise stops during tions (below - 4°F). If the noise stops during
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in warm up, there is no abnormal function inwarm up, there is no abnormal function in warm up, there is no abnormal function in
warm up, there is no abnormal function in
the system. It is due to a power steering the system. It is due to a power steeringthe system. It is due to a power steering the system. It is due to a power steering
the system. It is due to a power steering
fluid characteristic in extremely cold condi- fluid characteristic in extremely cold condi-fluid characteristic in extremely cold condi- fluid characteristic in extremely cold condi-
fluid characteristic in extremely cold condi-
tions. tions.tions. tions.
tions.
G230A01E G220A01A-AAT
CHECKING ELECTRIC COOLING CHECKING ELECTRIC COOLINGCHECKING ELECTRIC COOLING CHECKING ELECTRIC COOLING
CHECKING ELECTRIC COOLING
FANS FANSFANS FANS
FANS
WARNING: WARNING:WARNING: WARNING:
WARNING:
The cooling fan is controlled by engine cool- The cooling fan is controlled by engine cool-The cooling fan is controlled by engine cool- The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ant temperature and may sometimes oper-ant temperature and may sometimes oper- ant temperature and may sometimes oper-
ant temperature and may sometimes oper-
ate even when the engine is not running. ate even when the engine is not running.ate even when the engine is not running. ate even when the engine is not running.
ate even when the engine is not running.
Use extreme caution when working near the Use extreme caution when working near theUse extreme caution when working near the Use extreme caution when working near the
Use extreme caution when working near the
blades of the coolant fan, so that you are not blades of the coolant fan, so that you are notblades of the coolant fan, so that you are not blades of the coolant fan, so that you are not
blades of the coolant fan, so that you are not
injured by a rotating fan blade. As the en- injured by a rotating fan blade. As the en-injured by a rotating fan blade. As the en- injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en-
gine coolant temperature decreases the fan gine coolant temperature decreases the fangine coolant temperature decreases the fan gine coolant temperature decreases the fan
gine coolant temperature decreases the fan
will automatically shut off. This is a normal will automatically shut off. This is a normalwill automatically shut off. This is a normal will automatically shut off. This is a normal
will automatically shut off. This is a normal
condition. condition.condition. condition.
condition.
G220B01A-AAT
Checking Engine Cooling Fan Checking Engine Cooling FanChecking Engine Cooling Fan Checking Engine Cooling Fan
Checking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G220C01A-AAT
Checking Condenser Cooling Fan Checking Condenser Cooling FanChecking Condenser Cooling Fan Checking Condenser Cooling Fan
Checking Condenser Cooling FanThe condenser coolant fan should come on
automatically whenever the air conditioning is
in operation.
G210B02A-AAT
Checking the Battery Checking the BatteryChecking the Battery Checking the Battery
Checking the BatteryKeep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should
be removed using a solution of household bak-
ing soda and warm water. After the battery
terminals are dry, cover them with a light coat-
ing of grease.
PROPOSITION 65 WARNING: PROPOSITION 65 WARNING:PROPOSITION 65 WARNING: PROPOSITION 65 WARNING:
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces- Battery posts, terminals, and related acces-Battery posts, terminals, and related acces- Battery posts, terminals, and related acces-
Battery posts, terminals, and related acces-
sories contain lead and lead compounds, sories contain lead and lead compounds,sories contain lead and lead compounds, sories contain lead and lead compounds,
sories contain lead and lead compounds,
chemicals known to the state of California chemicals known to the state of Californiachemicals known to the state of California chemicals known to the state of California
chemicals known to the state of California
to cause cancer and reproductive harm. to cause cancer and reproductive harm.to cause cancer and reproductive harm. to cause cancer and reproductive harm.
to cause cancer and reproductive harm.
Wash hands after handling. Wash hands after handling.Wash hands after handling. Wash hands after handling.
Wash hands after handling.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible.
While batteries are being charged (either by a
battery charger or by the vehicle's generator),
they produce explosive gases. Always observe
these warnings to prevent injuries from occur-
ring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.