2003 Hyundai Elantra valve

WHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCYWHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
3-7
D060J01E-AAT
After Changing Wheels After Changing WheelsAfter Changing Wheels After Changing Wheels
After Changing Wheels
If you have a tire gauge, remove the valve cap
and check the air pressure. If the pressure is
lower than recommended, drive slowly to the
nearest service station and inflate to the correct
pressure. If it is too high, adjust it until it is correct.
Always reinstall the valve cap after checking or
adjusting tire pressure. If the cap is not replaced,
air may leak from the tire. If you lose a valve cap,
buy another and install it as soon as possible.
After you have changed wheels, always secure
the flat tire in its place in the trunk and return the
jack and tools to their proper storage locations.
D080A01A-AAT
IF YOUR CAR MUST BE TOWED IF YOUR CAR MUST BE TOWEDIF YOUR CAR MUST BE TOWED IF YOUR CAR MUST BE TOWED
IF YOUR CAR MUST BE TOWED
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:
Your car can be damaged if towed incor- Your car can be damaged if towed incor-Your car can be damaged if towed incor- Your car can be damaged if towed incor-
Your car can be damaged if towed incor-
rectly! rectly!rectly! rectly!
rectly!
If your car has to be towed, it should be done by
your Hyundai dealer or a commercial tow truck
service. This will help assure that your car is not
damaged in towing. Also, professionals are gen-
erally aware of state and local laws governing
towing. In any case, rather than risk damage to
your car, it is suggested that you show this
information to the tow truck operator. Be sure that
a safety chain system is used and that all state
and local laws are observed.
D080B01A-AATTowing a Car with a Manual Transaxle Towing a Car with a Manual TransaxleTowing a Car with a Manual Transaxle Towing a Car with a Manual Transaxle
Towing a Car with a Manual Transaxle
o If the car is being towed with the rear wheels
on the ground, be sure the parking brake is
released.
o If the car is being towed with the front wheels
on the ground, be sure that the transaxle is in
neutral. Also, be sure that the ignition key is in
the "ACC" position. This is necessary to
prevent damage to the steering lock mecha-
nism, which is not designed to hold the front
wheels straight while the car is being towed.
o If any of the loaded wheels or suspension
components are damaged, a towing dolly
must be used.
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
SSA3080A
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
WITH NO DAMAGE
SSA3090A
D040B01E

VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTSVEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-3 Note:
*1 - IN CASE OF REMOVING INJECTOR FOR INSPECTION, INSULATOR AND O-RING OF INJECTOR SHOULD BE CHANGED
WITH NEW ONE.
*2 - REPLACE EVERY 100,000 MILES OR 10 YEARS
F030A01A-AAT
SCHEDULED MAINTENANCE SCHEDULED MAINTENANCESCHEDULED MAINTENANCE SCHEDULED MAINTENANCE
SCHEDULED MAINTENANCEThe following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services
to protect your emission warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B04E-AATR :Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
INSULATOR OF FUEL INJECTOR (2.0 L SULEV Only)
VACUUM AND CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS
VALVE CLEARANCE No.
1
2
3
4
5
6
7
8MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R15
24
12
R22.5
36
18
R30
48
24
R
I
I*
1
I
R37.5
60
30
R45
72
36
R52.5
84
42
R
R
I60
96
48
R
I
R
I
R
R
I67.5
108
54
R75
120
60
R82.5
132
66
R90
144
72
R
I
I*
1
I
R97.5
156
78
R105
168
84
R
R
I112.5
180
90
R120
192
96
R
I
R
I
R
R
I127.5
204
102
R135
216
108
R142.5
228
114
R150
240
120
R
I
I*
1
I
R
PLATINUM COATED (2.0L)
IRIDIUM COATED (2.0L SULEV)
See Note *2

VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTSVEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 6
F060A01A-AAT
EXPLANATION OF SCHEDULED EXPLANATION OF SCHEDULEDEXPLANATION OF SCHEDULED EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED
MAINTENANCE ITEMS MAINTENANCE ITEMSMAINTENANCE ITEMS MAINTENANCE ITEMS
MAINTENANCE ITEMS
F060M01A-AAT
o oo o
o
Engine Oil and Filter Engine Oil and FilterEngine Oil and Filter Engine Oil and Filter
Engine Oil and FilterThe engine oil and filter should be changed at
the intervals specified in the maintenance
schedule. If the car is being driven in severe
conditions, more frequent oil and filter changes
are required.
F060C01A-AAT
o oo o
o
Fuel Filter Fuel FilterFuel Filter Fuel Filter
Fuel FilterA clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an exces-
sive amount of foreign matter accumulates in
the fuel tank, the filter may require replace-
ment more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections. Fuel filters should be installed by
trained technicians.
F060B01A-AAT
o oo o
o
Drive Belts Drive BeltsDrive Belts Drive Belts
Drive BeltsInspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and
adjusted as necessary.
F060D01A-AATo oo o
o
Fuel Lines, Fuel Hoses and Fuel Lines, Fuel Hoses andFuel Lines, Fuel Hoses and Fuel Lines, Fuel Hoses and
Fuel Lines, Fuel Hoses and
Connections ConnectionsConnections Connections
Connections
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
technician replace any damaged or leaking
parts immediately.
F060G01A-AAT
o oo o
o
Vapor Hose and Fuel Filler Cap Vapor Hose and Fuel Filler CapVapor Hose and Fuel Filler Cap Vapor Hose and Fuel Filler Cap
Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060F01A-AATo oo o
o
Vacuum, Crankcase Vacuum, CrankcaseVacuum, Crankcase Vacuum, Crankcase
Vacuum, Crankcase
Ventilation Hoses Ventilation HosesVentilation Hoses Ventilation Hoses
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and
brittle rubber, cracking, tears, cuts, abra-
sions, and excessive swelling indicate dete-
rioration. Particular attention should be paid to
examine those hose surfaces nearest to high
heat sources, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component
which might cause heat damage or mechani-
cal wear. Inspect all hose connections, such
as clamps and couplings, to make sure they
are secure, and that no leaks are present.
Hoses should be replaced immediately if there
is any evidence of deterioration or damage.
F060H01A-AAT
o Air cleaner filter o Air cleaner filtero Air cleaner filter o Air cleaner filter
o Air cleaner filterA Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060J01A-AAT
o Spark plugs o Spark plugso Spark plugs o Spark plugs
o Spark plugsMake sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
o oo o
o
Timing belt Timing beltTiming belt Timing belt
Timing beltInspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070C01A-AAT
o Engine coolant o Engine coolanto Engine coolant o Engine coolant
o Engine coolantThe coolant should be changed at the
intervals specified in the maintenance sched-
ule.
F060N02E-AAT
o oo o
o
Valve Clearance Valve ClearanceValve Clearance Valve Clearance
Valve ClearanceInspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.

EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMSEMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS
7-1
7. 7.7. 7.
7.
EMISSION EMISSIONEMISSION EMISSION
EMISSION
CONTR CONTRCONTR CONTR
CONTR
OL OLOL OL
OL
SYSTEMS SYSTEMSSYSTEMS SYSTEMS
SYSTEMSH010B01A-AAT1. 1.1. 1.
1.
Crankcase Emission Control Crankcase Emission ControlCrankcase Emission Control Crankcase Emission Control
Crankcase Emission Control
System SystemSystem System
System
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused by
blow-by gases being emitted from the crank-
case. This system supplies fresh filtered air to
the crankcase through the air intake hose.
Inside the crankcase, the fresh air mixes with
blow-by gases, which then pass through the
PCV valve and into the induction system.
H010C01S-AAT2. Evaporative Emission Control (In- 2. Evaporative Emission Control (In-2. Evaporative Emission Control (In- 2. Evaporative Emission Control (In-
2. Evaporative Emission Control (In-
cluding ORVR: Onboard Refueling cluding ORVR: Onboard Refuelingcluding ORVR: Onboard Refueling cluding ORVR: Onboard Refueling
cluding ORVR: Onboard Refueling
Vapor Recovery) System Vapor Recovery) SystemVapor Recovery) System Vapor Recovery) System
Vapor Recovery) System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping
into the atmosphere.
(The ORVR system is designed to allow the (The ORVR system is designed to allow the(The ORVR system is designed to allow the (The ORVR system is designed to allow the
(The ORVR system is designed to allow the
vapors from the fuel tank to be loaded into vapors from the fuel tank to be loaded intovapors from the fuel tank to be loaded into vapors from the fuel tank to be loaded into
vapors from the fuel tank to be loaded into
a canister while refueling at the gas station, a canister while refueling at the gas station,a canister while refueling at the gas station, a canister while refueling at the gas station,
a canister while refueling at the gas station,
preventing the escape of fuel vapors into preventing the escape of fuel vapors intopreventing the escape of fuel vapors into preventing the escape of fuel vapors into
preventing the escape of fuel vapors into
the atmosphere.) the atmosphere.)the atmosphere.) the atmosphere.)
the atmosphere.)
Canister CanisterCanister Canister
CanisterFuel vapors generated inside the fuel tank are
absorbed and stored in the onboard canister.
When the engine is running, the fuel vapors
absorbed in the canister are drawn into the
induction system through the purge control so-
lenoid valve.
Purge Control Solenoid Valve (PCSV) Purge Control Solenoid Valve (PCSV)Purge Control Solenoid Valve (PCSV) Purge Control Solenoid Valve (PCSV)
Purge Control Solenoid Valve (PCSV)The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when the
engine coolant temperature is low during idling,
the PCSV closes so that evaporated fuel is not
taken into the engine. After the engine warms-
up during ordinary driving, the PCSV opens to
introduce evaporated fuel to the engine.
H010D01A-AAT
3. 3.3. 3.
3.
Exhaust Emission Control System Exhaust Emission Control SystemExhaust Emission Control System Exhaust Emission Control System
Exhaust Emission Control SystemThe Exhaust Emission Control System is a
highly effective system which controls exhaust
emissions while maintaining good vehicle
performace.
H010A01A-AAT
EMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEMEMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEMYour Hyundai is equipped with an emission
control system to meet all requirements of the
U.S. Environmental Protection Agency or Cali-
fornia Air Resources Board.
There are three emission control systems which
are as follows.
1) Crankcase Emission Control System
2) Evaporative Emission Control System
3) Exhaust Emission Control System
In order to ensure the proper function of the
emission control systems, it is recommended
that you have your car inspected and main-
tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in this
manual.
H020A01S-AAT
CATALYTIC CONVERTER CATALYTIC CONVERTERCATALYTIC CONVERTER CATALYTIC CONVERTER
CATALYTIC CONVERTER
Catalytic Converter
(California)
SSA7020A
Catalytic Converter
(Federal, California)
7 77 7
7

VEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONSVEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
9-22.0 L
PFR5N-11 (PLATINUM)
RC10PYP4 (PLATINUM)
BTDC 8° ± 5°
SH, SG or SG/CD (API) and ABOVE
multigrade and fuel-efficient oil2.0 L SULEV
IFR5G-11 (IRIDIUM)
-
BTDC 9° ± 5°
SH(API) or GF-I (ILSAC) and ABOVE
multigrade and fuel-efficient oil SPECIFICATIONS
2.0L 4 Cylinder in-line DOHC
700 ± 100 (A/CON OFF)
750 ± 100 (A/CON ON)
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)
0.0067 ~ 0.0091 in. (0.17 ~ 0.23 mm)
0.0098 ~ 0.0122 in. (0.25 ~ 0.31 mm)
0.0047 ~ 0.011 in. (0.12 ~ 0.28 mm)
0.0079 ~ 0.015 in. (0.20 ~ 0.38 mm)
1 - 3 - 4 - 2 ITEMS
Engine Type
Idle Speed (RPM)
Spark Plug
Spark Plug Gap
Valve Clearance
(Cold engine : 20±5°C)
Ignition Timing (Base)
Firing Order
Oil Grade
J070A04E-AAT
ENGINE ENGINEENGINE ENGINE
ENGINE
NGK
CHAMPION
For adjusting
For checkingIntake
Exhaust
Intake
Exhaust