2003 Hyundai Coupe coolant level

DO-IT-YOURSELF MAINTENANCE 6-21
SPECIFICATION:
"H" Horizontal center line of headlights from ground:Low Beam: 679mm (26.7 in.)High Beam: 672mm (26.5 in.) "W" Distance between each headlight center :Low Beam: 1,202mm (47.3 in.)High Beam: 966mm (38.0 in.) "L" Distance between the headlights and the wall
that the lights are tested against : 3,000 mm (118 in.)
G290B01GK-GAT
Adjustment After Headlight Assembly Replacement
G290B02Y
Vertical line
Cut-off line Ground line
Horizontal line
LW
H
H "P"30 mm ( 1.18 in.)
If the vehicle has had front body repair and the
headlight assembly has been replaced, the headlight aiming should be checked using anaiming screen as shown in the illustration. Turnon the headlight switch.
1. Adjust headlights so that main axis of light is parallel to center line of the body and isaligned with point "P" shown in the illustra-tion.
2. Dotted lines in the illustration show the cen- ter of headlights.
1. Keep all tires inflated to the correct pres-
sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times. Place vehicle at a distance of 3m(118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, andspare tire, jack, and tools).
4. Clean the head light lenses and turn on the headlights.
5. Open the hood.
6. Draw the vertical line (through the center of each headlight beam pattern) and the hori-zontal line (through the center of each head-light beam pattern) on the aiming screen. And then, draw a parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver -VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver- HORIZONTAL AIMING.

INDEX
10-2
Driving
Economical driving ....................................................................... 2-11
Smooth cornering ......................................................................... 2-11
Winter driving ................................................................................ 2-11
E Emissions Control Systems ................................................................ 7-1
Engine Before starting the engine .............................................................. 2-2
Changing the oil and filter .............................................................. 6-6
Compartment .................................................................................. 6-1
Coolant ........................................................................................... 6-7
Coolant temperature gauge .......................................................... 1-29
If the engine overheats ................................................................... 3-2
Number ........................................................................................... 8-1
Oil .................................................................................................. 6-4 Oil consumption .............................................................................. 6-6
Starting ........................................................................................... 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFog Li ght ........................................................................................... 1-43
Front Seats Adjustable front seats ..................................................................... 1-8
Adjustable headrests ...................................................................... 1-8Adjusting seat forward and rearward ............................................. 1-8
Adjusting seatback angle ...................... ......................................... 1-8
Lumbar support control ............... ................................................... 1-9
Seat cushion height adjustment ..................................................... 1-9
Seat warm er ................................................................................... 1-9
Fuel
Capacity .......................................................................................... 9-1
Gauge ........................................................................................... 1-28
Recommendations .......................................................................... 1-1 Fuel Filler Lid
Remote release ............................................................................ 1-45
Fuse Panel Description .......................................................... 6-23 ~ 6-24
Fuses ................................................................................................ 6-17
GGeneral Everyday Checks .................................................................. 6-4
Glove box .......................................................................................... 1-41
HHazard Warn ing System ................................................................... 1-36
Headlight Bulb ................................................................................... 6-20
Headlight Leveling Device System ................................................... 1-38
Heating and Cooling Control Rotary type ........................................................................ 1-51 ~ 1-56
Automatic type ................................................................... 1-57 ~ 1-62
High-mounted rear stoplight .............................................................. 1-44
Hood Release ................................................................................... 1-44
Horn ................................................................................................ 1-47
IIgnition Switch ..................................................................................... 2-2
Immobilizer System ............................................................................. 1-2
Infinity Sound System (B260) ........................................................... 1-80
Anti-Theft Device .......................................................................... 1-81
General operation ......................................................................... 1-81
Radio operation ............................................................................ 1-82
CD operation ................................................................................ 1-83
Instrument Cluster and Indicator ....................................................... 1-26
Instrument Panel Light Control (Rheostat) .......................................1-37
Instruments and Controls .................................................................. 1-25
Intermittent Wiper .............................................................................. 1-35

CONTROLS AND EQUIPMENT
1- 26 HGK026UK
1
234 5 67 8
910 1112 13 14
151617 18 1920 21
2
2223
B260A01GK-EAT INSTRUMENT CLUSTER AND INDICATOR LIGHTS
1. Speedometer
2. Turn Signal Indicator Light
3. Odometer/Trip Odometer
4. Automatic Transaxle Position Indicator Light (Not all models)
5. Coolant Temperature Gauge
6. Trip Computer
7. Fuel Gauge
8. Tachometer 9. Traction Control Indicator Light
(Not all models)
10. Door Ajar Warning Light
11. Odometer/Trip Odometer Reset Knob
12. Charging System Warning Light
13. SRS (Airbag) Warning Light
14. Seat Belt Warning Light
15. High Beam Indicator Light
16. Oil Pressure Warning Light 17. Malfuction Indicator Light (Not all models)
18. Low Fuel Warning Light
19. Parking Brake/Brake Fluide Level Warning
Light
20. Trip Computer Reset Knob
21. Cruise Indicator (Not all models)
22. Hatchback door Open Warning Light
23. Anti-Lock Brake Warning Light (Not all models)

CONTROLS AND EQUIPMENT
1- 30 SB215F1-E TACHOMETER
SB215B1-E ENGINE COOLANT TEMPERATURE GAUGE engine is hot may cause hot water and steam to be ejected from the radiator resulting inburns and scalding. The radiator cap mustonly be removed when the engine has cooled.Do not add cold water to a hot engine to avoidthe possibility of engine damage. The use ofplain water in the cooling system is not rec-ommended since the aluminium componentsof the cooling system require the use of acorrosion inhibitor found in the recommendedEthylene Glycol type anti freeze solutions.
The engine coolant temperature gauge indicatesthe engine coolant temperature and will, undernormal circumstances, give an indication in the"Normal" or centre portion of the scale. Shouldthe indication move into the upper or "Hot" por-tion of the scale, engine overheating is indicated.Under these circumstances, the vehicle shouldbe brought to rest as soon as is safe to do so andthe engine turned off. Once the engine has cooledsomewhat, the coolant level and the condition ofthe generator/water pump drive belt should bechecked. If the cause of the overheating cannotbe readily established, the assistance of aHyundai dealer should be sought. WARNING: The engine cooling system is pressurizedand removal of the radiator cap when the The tachometer registers the speed of the enginein revolutions per minute (R.P.M.). CAUTION: The maximum safe engine operating speed isindicated by the white zone of the tachometerscale. The engine should not be operatedbeyond the beginning of this zone or seriousengine damage may result.
SB215C1-E SPEEDOMETER
The speedometer indicates the vehicle speed in both miles and kilometres per hour.
HGK132HGK131A
HGK130B

IN CASE OF EMERGENCY
3-2 4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfac-tory, check for coolant leaking from the radia-tor, hoses or under the car. (If the air condi-tioning had been in use, it is normal for coldwater to be draining from it).
WARNING:Whilst the engine is running, keep hands andclothing away from moving parts such as thefan and drive belts to prevent injury.
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine imme- diately and call the nearest Hyundai dealerfor assistance.
WARNING:Do not remove the radiator cap when theengine is hot since steam and boiling watermay be ejected from the radiator resulting inburns or scalding.
6. If the cause of the overheating cannot be found, wait until the engine temperature has returned to normal. Then, if coolant has beenlost, carefully remove the radiator cap andadd water to bring the fluid level in the reser-voir up to the base of the radiator fill opening.Fill the coolant expansion tank to the halfwaymark.
WARNING:Motor vehicle batteries contain sulphuric acidand emit hydrogen gas. Protective clothingshould be worn and care exercised to preventthe acid from coming into contact with skin orclothing and the vehicle. Naked lights shouldnot be permitted in the vicinity of the battery.Care should be exercised to prevent sparksoccurring during connection. If acid acciden-tally comes into contact with skin or eyes, theaffected area should immediately be flushedwith copious amounts of water and medicalassistance sought.
1. Ensure that the booster battery is 12 volt type.
If the booster battery is installed in another vehicle, ensure that the two vehicles are nottouching.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the vehicle provid- ing the jump start is running prior to connec-tion of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the booster battery and the otherend to the positive (+) terminal of the dis-charged battery.
5. Attach the black jump cable to the negative (-) terminal of the booster battery, and theother end to a ground point within the enginecompartment of the vehicle with the flat bat-tery. Do not connect to the negative batteryterminal of the flat battery since sparks maybe generated with the subsequent risk ofexplosion. 6. Raise the booster vehicle engine speed to
2,000 r.p.m. and start the engine of the vehi-cle with the flat battery.
7. Remove jump cables in the reverse order of installation (black cable first).
CAUTION:If the jump cable is incorrectly installed, dam-age to the vehicle electrical system may oc-cur, in particular the electronic componentssuch as the Fuel Injection system computerand the Automatic Transaxle computer. Thebattery must never be disconnected whilstthe engine is running. SD040A1-E IF THE ENGINE OVERHEATSIf the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on,turn it off.
3. If coolant is running out under the car or steam is coming out from under the bonnetstop the engine. Do not open the bonnet untilthe coolant has stopped running or the steam-ing has stopped. If there is no visible loss ofcoolant and no steam, leave the engine run-ning and check to be sure the engine coolingfan is operating.If the fan is not running, turn the engine off.

3-3
IN CASE OF EMERGENCY
SD060A1-E IN THE EVENT OF A PUNCTUREIf a puncture occurs whilst driving the vehicle:
1. Bring the car to rest as soon as it is safe to do so and with the minimum amount of braking required which will assist in main-taining the maximum amount of control. Thevehicle should be parked wherever possibleupon firm level ground to facilitate wheelchanging.
2. If the vehicle is creating a hazard and the road conditions do not permit the wheel to bechanged safely, assistance should be sought.
3. Passengers must not be allowed to remain inside the vehicle during wheel changing. Ifa puncture occurs whilst the vehicle is on a SD070A1-E CHANGING A FLAT TYRE
7. Proceed with caution until it is established
that the engine is operating normally. If the engine overheats repeatedly, the advice of aHyundai dealer should be sought.
CAUTION:Serious loss of coolant indicates there is aleak in the cooling system and this should bechecked as soon as possible by a Hyundaidealer.
It is of the utmost importance that care is exer-cised when changing road wheels. Ensure thatthe parking brake is set and that the gear shiftlever is in reverse (P, if the vehicle has automatictransaxle).
D040A01GK-EAT TEMPORARY SPARE TYREThe following instructions for the temporary spare tyre should be observed:
1. Check inflation pressure as soon as practical
after installing the spare tyre, and adjust to the specified pressure. The tyre pressure shouldbe periodically checked and maintained atthe specified pressure while the tyre is stored.
2. The spare tyre should only be used temporari-
ly and should be returned to the luggagecompartment as soon as the original tyre canbe repaired or replaced.
3. Continuous use at speeds of over 50 mph (80 km/h) is not recommended. 4. As the temporary spare tyre is specifically
designed for your car, it should not be used onany other vehicle.
5. The temporary spare tyre should not be used on any other wheels, nor should standardtyre, snow tyre, wheel covers or trim rings beused with the temporary spare wheel. If suchuse is attempted, damage to these items orother car components may occur.
6. The temporary spare tyre pressure should be checked once a month while the tyre is stored.
CAUTION:
o Do not use snow chains with your tempo- rary spare tyre.
o Do not use more than one temporary spare tyre at a time.
Spare Tyre Pressure
Type Size Inflation Pressure T125/70 R16420 kPa (60 psi)
motorway, the passengers should take ref- uge on the motorway embankment to avoidthe possibility of injury occurring should thevehicle be struck by other motorway traffic.
4. Wheel changing should be performed ac- cording to the following instructions.
D060A01GK

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
6ZF070D1-A
o Manual transaxle oil Inspect the manual transaxle oil according to the maintenance schedule. NOTE: If the oil level is low, check for possible leaksbefore adding oil. Do not overfill.
6ZF070H1-A
o Rear brake drums and linings/
parking brake
Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, andexcessive wear. Inspect the parking brake sys-tem including the parking brake lever and cables.For detailed service procedures, refer to theShop Manual. 6ZF070J1-A
o Brake pads, calipers and rotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. 6ZF070K1-A
o Exhaust pipe and mufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. 6ZF070L1-A
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specified torque.
F070E03A-AAT
o Automatic transaxle fluid The fluid level should be in the "HOT" range of the dipstick, after engine and transaxle are at normaloperating temperature. Check the AutomaticTransaxle Fluid level with the engine running andthe transaxle in neutral, with the parking brakeproperly applied. Use DIAMOND ATF SP- III,
SK ATF SP- III when adding or changing fluid. 6ZF070M1-A
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hos-
es
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, exces-sive wear, oiliness and proper tension. Replaceor adjust it if necessary.
6ZF070F1-A o Brake hoses and linesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately. 6ZF070G2-A
o Brake fluidCheck brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3 orDOT 4.
6ZF070B1-A
o Cooling systemCheck the cooling system part, such as radiator, coolant reservoir, hoses and connections forleakage and damage. Replace any damagedparts. 6ZF070C1-A
o Coolant The coolant should be changed at the intervals specified in the maintenance schedule.

OWNER MAINTENANCE 6-1
CAUTION: When inspecting or servicing the engine, youshould handle tools and other heavy objectscarefully so that the plastic rocker cover ofthe engine is not damaged.
SG000A1-E
6. OWNER MAINTENANCE
6
G010A01GK-EAT ENGINE COMPARTMENT (1.6 DOHC)
1. Clutch fluid reservoir (Not all models)
2. Engine oil filler cap
3. Brake Booster
4. Brake fluid reservoir
5. Relay box
6. Windscreen washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10. Radiator cap11. Automatic transaxle fluid level dipstick
(Not all models)
12. Air cleaner
13. Battery HGK238-D
1
2
345
6 7 8 9 10 11 12 13