2003 Hyundai Coupe water pump

CONTROLS AND EQUIPMENT
1- 28 SB2100I-E
DOOR AJAR WARNING LAMP
The door ajar warning lamp indicates that a door is not correctly closed. Ensure that the lamp isextinguished prior to driving the vehicle.
SB210P1-E
LOW FUEL LEVEL WARNING LAMP
The low fuel warning lamp serves to warn the driver that the remaining fuel quantity is approxi-mately 9 litres and that the vehicle should berefuelled. If the vehicle is driven for an extendedperiod with the low fuel warning lamp illuminatedthere exists a possibility that misfiring due to fuel
becoming defective, approximately fifty per centof the normal braking performance will be avail-able.If failure of one of the circuits occurs, the requiredamount of pedal effort, pedal travel and stoppingdistance will be increased. Use of the gearbox isrecommended to assist in bringing the vehicle torest. The vehicle must not be driven once brakefailure has occurred until the system has beenrepaired and is functioning normally.The braking system employs a vacuum servo inorder that the pedal efforts are reduced. Powerfor the servo is derived from the engine andtherefore, in the event of the engine stopping orthe vehicle being towed, pedal efforts will besubstantially increased. SB210M1-E
CHARGING SYSTEM WARNING LAMP
The charging system warning lamp should illumi- nate when the ignition switch is turned to the"ON" position and should be extinguished whenthe engine is started. If the lamp fails to illuminatewhen the ignition is turned "ON" or fails to extin-guish after starting the engine, the nearestHyundai dealer should be contacted. If the lampilluminates whilst the vehicle is being driven, stopthe vehicle as soon as it is safe to do so andcheck the condition of the generator drive belt. Ifthe belt is in place and the tension is satisfactory,the advice of a Hyundai dealer should be sought.
B260H01GK-EAT PARKING BRAKE/BRAKE FLUID LEVEL WARNING LAMP
CAUTION: In the event of problems being suspected with the braking system, the advice of thenearest Hyundai dealer must be sought be-fore the vehicle is driven. Driving the vehiclewith either an electrical or hydraulic brakingsystem defect may be dangerous, resultingin accident or personal injury. Warning lamp operation The parking brake/brake fluid level warning lamp will be illuminated whenever the ignition switch isturned to the "ON" or "START" position when theparking brake is applied and must be extin-guished in a three seconds after the enginestarts.If the warning lamp fails to extinguish or illumi-nates at any other time, the vehicle must bebrought to rest in a safe location and the level ofbrake fluid in the reservoir checked. If the fluidlevel is incorrect, fluid conforming to DOT 3 orDOT 4 specifications should be added. If, aftercorrecting the brake fluid level, the warning lampcontinues to be illuminated, the advice of thenearest Hyundai dealer must be sought beforethe vehicle is driven again.The Hyundai Coupe is equipped with a diago-nally split dual braking system which will ensurethat in the event of one of the brake circuits SB210N2-E
HATCHBACK DOOR OPEN WARNING LAMP
The hatchback door warning lamp indicates when the hatchback door is open or is not fully closed.Ensure that the lamp has extinguished prior todriving the vehicle.CAUTION: If the drive belt (generator belt) is loose,broken, or missing while the vehicle is driv-ing, there may be a serious malfunction, en-gine could overheat because this belt alsodrives the water pump.

CONTROLS AND EQUIPMENT
1- 30 SB215F1-E TACHOMETER
SB215B1-E ENGINE COOLANT TEMPERATURE GAUGE engine is hot may cause hot water and steam to be ejected from the radiator resulting inburns and scalding. The radiator cap mustonly be removed when the engine has cooled.Do not add cold water to a hot engine to avoidthe possibility of engine damage. The use ofplain water in the cooling system is not rec-ommended since the aluminium componentsof the cooling system require the use of acorrosion inhibitor found in the recommendedEthylene Glycol type anti freeze solutions.
The engine coolant temperature gauge indicatesthe engine coolant temperature and will, undernormal circumstances, give an indication in the"Normal" or centre portion of the scale. Shouldthe indication move into the upper or "Hot" por-tion of the scale, engine overheating is indicated.Under these circumstances, the vehicle shouldbe brought to rest as soon as is safe to do so andthe engine turned off. Once the engine has cooledsomewhat, the coolant level and the condition ofthe generator/water pump drive belt should bechecked. If the cause of the overheating cannotbe readily established, the assistance of aHyundai dealer should be sought. WARNING: The engine cooling system is pressurizedand removal of the radiator cap when the The tachometer registers the speed of the enginein revolutions per minute (R.P.M.). CAUTION: The maximum safe engine operating speed isindicated by the white zone of the tachometerscale. The engine should not be operatedbeyond the beginning of this zone or seriousengine damage may result.
SB215C1-E SPEEDOMETER
The speedometer indicates the vehicle speed in both miles and kilometres per hour.
HGK132HGK131A
HGK130B

IN CASE OF EMERGENCY
3-2 4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfac-tory, check for coolant leaking from the radia-tor, hoses or under the car. (If the air condi-tioning had been in use, it is normal for coldwater to be draining from it).
WARNING:Whilst the engine is running, keep hands andclothing away from moving parts such as thefan and drive belts to prevent injury.
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine imme- diately and call the nearest Hyundai dealerfor assistance.
WARNING:Do not remove the radiator cap when theengine is hot since steam and boiling watermay be ejected from the radiator resulting inburns or scalding.
6. If the cause of the overheating cannot be found, wait until the engine temperature has returned to normal. Then, if coolant has beenlost, carefully remove the radiator cap andadd water to bring the fluid level in the reser-voir up to the base of the radiator fill opening.Fill the coolant expansion tank to the halfwaymark.
WARNING:Motor vehicle batteries contain sulphuric acidand emit hydrogen gas. Protective clothingshould be worn and care exercised to preventthe acid from coming into contact with skin orclothing and the vehicle. Naked lights shouldnot be permitted in the vicinity of the battery.Care should be exercised to prevent sparksoccurring during connection. If acid acciden-tally comes into contact with skin or eyes, theaffected area should immediately be flushedwith copious amounts of water and medicalassistance sought.
1. Ensure that the booster battery is 12 volt type.
If the booster battery is installed in another vehicle, ensure that the two vehicles are nottouching.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the vehicle provid- ing the jump start is running prior to connec-tion of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the booster battery and the otherend to the positive (+) terminal of the dis-charged battery.
5. Attach the black jump cable to the negative (-) terminal of the booster battery, and theother end to a ground point within the enginecompartment of the vehicle with the flat bat-tery. Do not connect to the negative batteryterminal of the flat battery since sparks maybe generated with the subsequent risk ofexplosion. 6. Raise the booster vehicle engine speed to
2,000 r.p.m. and start the engine of the vehi-cle with the flat battery.
7. Remove jump cables in the reverse order of installation (black cable first).
CAUTION:If the jump cable is incorrectly installed, dam-age to the vehicle electrical system may oc-cur, in particular the electronic componentssuch as the Fuel Injection system computerand the Automatic Transaxle computer. Thebattery must never be disconnected whilstthe engine is running. SD040A1-E IF THE ENGINE OVERHEATSIf the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on,turn it off.
3. If coolant is running out under the car or steam is coming out from under the bonnetstop the engine. Do not open the bonnet untilthe coolant has stopped running or the steam-ing has stopped. If there is no visible loss ofcoolant and no steam, leave the engine run-ning and check to be sure the engine coolingfan is operating.If the fan is not running, turn the engine off.

OWNER MAINTENANCE
6-10 15 seconds continuously or when the reser- voir is empty since damage to the washerpump will result. SG100A1-E MANUAL TRANSAXLE LUBRICANT The manual transaxle lubricant must be checkedand/or changed at the intervals specified in themaintenance schedule. Only those lubricantsspecified should be used in order to prevent gearshifting difficulties or transaxle damage. WARNING: The transaxle lubricant level should only bechecked when the engine is cold to precludethe possibility of personal injury by contactwith hot components. Recommended Oil
SG080A2-E WINDSCREEN WIPER BLADES
SG090A1-EWINDSCREEN WASHER RESERVOIRREPLENISHMENT
The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To cleanthe wiper blades and arms, use a clean spongeor cloth with a mild soap or detergent and water.If the wipers continue to streak or smear theglass, replace them with genuine Hyundai re-placement. CAUTION:
o Do not operate the wipers on dry glass since rapid wear and damage to thewindscreen glass may result.
o Keep the blade rubber out of contact with petroleum products such as engine oil,petrol etc. The level of windscreen washer fluid availableshould be checked on a daily basis. The level offluid will be visible through the side of the reser-voir. When the fluid is to be replenished, only aproprietary screen wash additive should be usedand in the concentration recommended by themanufacturer. The windscreen washer reservoirhas a total capacity of 3 litres. CAUTION: Engine coolant anti freeze must not be usedin the windscreen washer system since dam-age to the paintwork may result.Undiluted windscreen washer additive mustnot be allowed to come into contact with thepaintwork. If spillage occurs, flush the af-fected area immediately with water. Do notoperate the windscreen washer for more than
HGK217
HEF119
To ensure maximum filtration performance and continued engine performance, only genuineHyundai replacements should be used.
G110A01E
Filler plug
Drain plug

OWNER MAINTENANCE
6-16
SG170A1-E BRAKE PEDAL FREEPLAY
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
The brake pedal freeplay should be checked with the engine turned off. The pedal to floor clear-ance should be checked with the engine runningand a load of 490 N applied to the pedal. If eithervalue is incorrect, the necessary adjustmentshould be performed by a Hyundai dealer. Pedalto floor clearance: 1.97 in. (50 mm) SG190A1-E DRIVE BELTS The various engine drive belts must be checked for condition, tension and freedom from damageand excessive wear. The tension of a new beltmust be checked after thirty minutes runningfollowing fitment of the new belt to allow for theinitial belt stretch.
SG200A1-E FUSIBLE LINKS
AS60310A
Melted Good
The fusible link prevents damage to the wiring harness in the event of an electrical systemmalfunction. Failure of a fusiblelink is indicativeof a serious overload condition having occurredand therefore the electrical system should bechecked by a Hyundai dealer before a replace-ment link is fitted. WARNING: Under no circumstances should a fusible linkbe replaced with anything other than a newlink of the same rating. The use of higherrated links or other means of connecting thecircuit will create a potential fire hazard.G190A01GK
V6
DOHC
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 0.2 ~ 0.24 in. (5.1~6 mm)
Power steering
Auto tensioner
GeneratorEng.pulleyCOMP