2003 Hyundai Coupe power steering

VEHICLE SPECIFICATIONS 9-1
J030A01GK-GAT TIRE
1.6L
MF 60AH 90A
Dual hydraulic with brake booster Ventilated discSolid discCable
9. VEHICLE SPECIFICATIONS
J010A01GK-GAT MEASUREMENT
J060A01F-AAT FUEL SYSTEM
Type Wheel free playRack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.)132 mm (5.20 in.)Vane type
195/65 R15 205/55 R16, 215/45 R17
StandardOption
Overall length Overall widthOverall height (unladen)Wheel base
Front Rear
4395(173)
1760(69.3) 1330(52.4)2530(99.6)1490(58.7)1490(58.7)
Wheel tread mm (in.)
J020A01GK-GAT POWER STEERING
Fuel tank capacity Liter
55 US.gal
14.5 Imp.gal
12
J040A02GK-GAT ELECTRICAL
Item BatteryAlternator
J050A01GK-GAT BRAKE Type Front brake typeRear brake typeParking brake
J035A01GK-GAT SPARE TIRE
T125/70 R16 (Temporary)
Standard
2.0L
MF 68AH 90A2.7L
MF 68AH 95A
9

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
1.6L / 2.7L API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C) SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C)SAE 5W-20 *1, *2 (BELOW -10°C) SAE 5W-30 *1 (BELOW 10°C) SAE 5W-40 *1 (BELOW 20°C)
2.0L API SH or SAE 15W- 40 (ABOVE -10°C)
ABOVE, SAE 10W-30 (-25°C ~ 40°C)
ILSAC GF-1 SAE 10W-40 (ABOVE -25°C)
or ABOVE SAE 5W-20 (BELOW -10°C) *1, *2
SAE 5W-30 (BELOW 10°C) *1SAE 5W-40 (BELOW 20°C) *1
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)DIAMOND ATF SP- III or SK ATF SP- III
PSF-3DOT 3 or DOT 4 equivalent Ethylene glycol base for aluminium radiator
J080A03GK-GAT
LUBRICATION CHART
Item
Engine Oil Engine Oil Consumption TransaxlePower Steering Brake Fluid CoolantQ'ty (liter) (us.qts., Imp.qts.)
Engine Oil: 1.6 L : 3.3 (3.5, 2.9)2.0 L : 3.85 (4.07, 3.39) 2.7 L : 4.5 (4.76, 4.0) Oil Pan: 1.6 L : 3.0 (3.17, 2.64) (MAX)
2.0 (2.11, 1.76) (MIN)
2.0 L : 3.55 (3.75, 3.12) (MAX) 2.6 (2.75, 3.3) (MIN)
2.7 L : 4.2 (4.44, 3.7) (MAX) 3.4 (3.59, 3) (MIN)
Oil Filter : 0.3 (0.32, 0.26) MAX. 1L / 1500 Km MAX. 1L / 1000 Km5 speed:2.15(2.27, 1.86) 6 speed:2.2(2.32, 1.94)
7.8 (8.2, 6.9) As requiredAs required 1.6L/2.0L : 7.0 (7.4, 6.2) 2.7L : 8.0 (8.5, 7.0)
Manual Auto

INDEX10-3
R Rear Seats
Before Folding the Rear Seats ..................................................... 1-10
Fold down ..................................................................................... 1-10
Rear seat entry ............................................................................. 1-10
Rear Seat Pos itions ....................................................................... 1-9
Rear Window Defroster Switch ......................................................... 1-36
Rear Window Wiper and Switch .. ..................................................... 1-35
SSeat Belts 3-Point type .................................................................................. 1-13
Adjustable height .......................................................................... 1-13
Adjusting your seat belt ................................................................ 1-13
Care of seat belts ......................................................................... 1-12
Precautions ................................................................................... 1-11
Pre-tentioner Seat Belt ................................................................. 1-18
Spark Plugs ........................................................................................ 6-8
Spectacle Case ................................................................................. 1-40
Speedometer ..................................................................................... 1-30
Starting Procedures ............................................................................ 2-3Steering Wheel Free play ...................................................................................... 6-15
Tilt lever ........................................................................................ 1-47
Stereo Radio Operation (H250, H260) ....................................1-65, 1-72
Stereo Sound System ............................................................ 1-63 ~ 1-64Sun Visor .......................................................................................... 1-46
Sunroof .............................................................................................. 1-38
TTachometer ....................................................................................... 1-30
Tail Gate ........................................................................................... 1-45
TCS (Traction control system) .......................................................... 2-10
Theft Alarm System ............................................................................ 1-5
JJump Starting
...................................................................................... 3-1
K
Keys .................................................................................................. 1-2 If you lose your keys .................................................................... 3-10
Positions ......................................................................................... 2-2
L
Light Bulb Replacement .................................................................... 6-20
Lubrication Chart ................................................................................. 9-3
Luggage Net ...................................................................................... 1-47
M Maintenance Intervals Explanation of scheduled maintenance items ....................... 5-5 ~ 5-7
Maintenance under severe usage conditions ................................. 5-4
Scheduled maintenance ................................................................. 5-2
Service requirements ...................................................................... 5-1
Map Light .......................................................................................... 1-40
Mirros Day-night inside rearview ............................................................. 1-42
Outside rearview folding ............................................................... 1-42
Outsde rearview heating .............................................................. 1-41
Multi gauge ........................................................................................ 1-32
OOdometer .......................................................................................... 1-30
PParking Brake ................................................................................... 1-43
Power Steering Fluid Level ............................................................... 6-19

DRIVING YOUR HYUNDAI 2- 9
o Apply the parking brake only when the vehi-
cle is at rest.
o Since the power assistance provided by the brake servo is derived from the engine, coasting with the engine turned off or towingof the vehicle with the engine turned off willresult in greatly increased pedal pressuresbeing required to stop the vehicle.
o Do not hold the vehicle on the upgrade with the accelerator pedal. This can cause thetransaxle to overheat. Always use the brakepedal or parking brake.
SC140B1-E
ANTI-LOCK BRAKE SYSTEM (Not all models)
The Anti-Lock Brake System (ABS) is designed
to prevent wheel lock-up during sudden braking or on hazardous road surfaces. The ABS con-trol module monitors the wheel speed and con-trols the pressure applied to each brake. Thus,in emergency situations or on slick roads, ABSwill increase vehicle control during braking.
NOTE: During ABS operation, a slight pulsation
may be felt in the brake pedal when the brakes are applied. Also, a noise may beheard in the engine compartment while brak-ing. These conditions are normal and indi-cate that the anti-lock brake system is func-tioning properly. WARNING: ABS will not prevent accidents due to im-
proper or dangerous driving manoeuvres. Even though vehicle control is improvedduring emergency braking, always maintaina safe distance between you and objectsahead. Vehicle speeds should always bereduced during extreme road conditions.
The braking distance for cars equipped with
an anti-lock braking system may be longerthan for those without it in the followingroad conditions.
o Rough, gravel or snow-covered roads.
o With tire chains installed.
o On roads where the road surface is pit- ted or has different surface height.
These roads should be driven at reduced
speeds. The safety features of an ABS equipped vehicle should not be tested byhigh speed driving or cornering. This couldendanger the safety of yourself or others. C300A03Y-EAT
TRACTION CONTROL SYSTEM (TCS) (Not all models)
HGK156A-D
On slippery road surfaces, the traction control system (TCS) limits the drive wheels from spin-ning excessively, thus helping the car to accel-erate. It also provides sufficient driving forceand steering performance as the car turns ataccelerated speeds.
SLIP Control Limits the drive wheels from spinning exces-sively during starting or while making accelerat-ed turns on slippery roads to avoid losing thedriving force of the front wheels.
Driving hints TCS does not actively apply brakes. Be sure todecelerate the car sufficiently before enteringcurves.

DRIVING YOUR HYUNDAI
2- 12 WARNING:
It is not recommended that the vehicle be used for towing until the first 1000 miles ofRunning In has been completed. All Hyundaicoupe models are suited to towing trailersand caravans up to the limits indicated onpage 2-14. Coupe models fitted with auto-matic transaxle have a transaxle oil coolerand further transaxle cooling should not berequired.
SC200A1-E
TRAILER AND CARAVAN TOWING
Nose weightSSA2200B
Total trailer weight
o When driving in extreme conditions, the
windscreen wiper blades may fail to clear the screen properly due to the formation ofice upon the blade edge. It will therefore benecessary to periodically remove such iceto restore their efficiency.
o If the power operated door mirrors become frozen, attempts to adjust these may dam-age the mechanism.
o The formation of snow or ice built up inside the wheel arches may interfere with the roadwheels or steering mechanism. In such in-stances, unusual noises or an increase insteering effort may result. Therefore, ensurethat the wheel arches are checked periodi-cally and any accumulated snow or iceremoved.
o It is advisable to carry emergency equip- ment including, torch, shovel, tow rope, blan-kets etc., if a journey is to be undertaken intoareas of severe road conditions.
ZC170D1-E
Door Locks
Should the door lock mechanism become fro-
zen, a proprietary lock de-icer should be used.Alternatively, warming the door key may thawthe door lock. However, the key should behandled carefully to avoid burning the fingers.
Never attempt to thaw a frozen door lock using
hot water, since the water will eventually freezeand compound the problem.
NOTE:The proper temperature for using the immo-
bilizer key is from -40°F (-40°C) to 176°F(80°C). If you heat the immobilizer key over176°F (80°C) to open the frozen lock, it maycause damage to the transponder in its head. SC170E1-E Windscreen Washers and Wipers
The windscreen washer bottle should be filled
with a solution of water and a proprietary winter screen wash additive. The windscreen wipersshould not be used if the blades are frozen tothe windscreen or if they are covered withsnow, before this is removed.
NOTE: Never allow undiluted screen washer fluid
additive to spill upon the paintwork or use engine coolant anti-freeze since damage tothe paintwork may result.

IN CASE OF EMERGENCY
3-8 since the steering lock is not designed to withstand the force required to hold the frontwheels straight during the tow.
o The vehicle must not be towed with the front wheels on the ground for more than thirtymiles.
SD100A2-E Automatic Transaxle Vehicle
o NOT OK FOR AUTOMATIC TRANSAXLE QUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
The vehicle may be towed by the conventional method using the towing eye at the front of thevehicle as an attachment point.In addition, a suspended tow may be given to thefront of the vehicle without an towing dolly. In theevent of a suspended tow being given to the rearof the vehicle, the use of an towing dolly isimperative.
o OK FOR AUTOMATIC OR MANUAL TRANSAXLE EQUIPPED VEHICLE
CAUTION: The following restriction must be observedin order to avoid serious damage to thetransaxle.The vehicle must never be towed from therear with the front wheels on the ground.The vehicle must not be towed until transaxlefluid has been added to bring the level up tothe "HOT" marking on the dipstick. (The levelwill need to be reduced again after towing).The vehicle must not be towed at speedsfaster than 25 mph. or distances greater thanfifty miles. The general points regarding thesteering lock etc. described in the precedingsection (Manual transaxle vehicle) should beobserved.
D120A01A-EAT IF YOU LOSE YOUR KEYS Information about the key of immobilizer system will be found on page 1-2.
SD090A1-E Manual Transaxle Vehicle
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE WITH NO DAMAGE
The vehicle may be towed by the conventionalmethod using the towing eye at the front of thevehicle as an attachment point. In addition, asuspended tow with or without an towing dollymay be used with either the front or the rearwheels being suspended, provided the abovecaution is observed. In addition, the following points must be noted:
o If towing by conventional means, the ignition key must be at the "ACC" position, otherwise the steering lock will be activated.
o Because the brake system and steering sys- tem power assistance is derived from theengine, the amount of effort required to stop orsteer the vehicle will be greater than normal.
o If a suspended tow is being given to the rear, the ignition key must be at the "ACC" position HGK200
D080C01GK
HGK199

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
6ZF070D1-A
o Manual transaxle oil Inspect the manual transaxle oil according to the maintenance schedule. NOTE: If the oil level is low, check for possible leaksbefore adding oil. Do not overfill.
6ZF070H1-A
o Rear brake drums and linings/
parking brake
Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, andexcessive wear. Inspect the parking brake sys-tem including the parking brake lever and cables.For detailed service procedures, refer to theShop Manual. 6ZF070J1-A
o Brake pads, calipers and rotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. 6ZF070K1-A
o Exhaust pipe and mufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. 6ZF070L1-A
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specified torque.
F070E03A-AAT
o Automatic transaxle fluid The fluid level should be in the "HOT" range of the dipstick, after engine and transaxle are at normaloperating temperature. Check the AutomaticTransaxle Fluid level with the engine running andthe transaxle in neutral, with the parking brakeproperly applied. Use DIAMOND ATF SP- III,
SK ATF SP- III when adding or changing fluid. 6ZF070M1-A
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hos-
es
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, exces-sive wear, oiliness and proper tension. Replaceor adjust it if necessary.
6ZF070F1-A o Brake hoses and linesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately. 6ZF070G2-A
o Brake fluidCheck brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3 orDOT 4.
6ZF070B1-A
o Cooling systemCheck the cooling system part, such as radiator, coolant reservoir, hoses and connections forleakage and damage. Replace any damagedparts. 6ZF070C1-A
o Coolant The coolant should be changed at the intervals specified in the maintenance schedule.

OWNER MAINTENANCE 6-1
CAUTION: When inspecting or servicing the engine, youshould handle tools and other heavy objectscarefully so that the plastic rocker cover ofthe engine is not damaged.
SG000A1-E
6. OWNER MAINTENANCE
6
G010A01GK-EAT ENGINE COMPARTMENT (1.6 DOHC)
1. Clutch fluid reservoir (Not all models)
2. Engine oil filler cap
3. Brake Booster
4. Brake fluid reservoir
5. Relay box
6. Windscreen washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10. Radiator cap11. Automatic transaxle fluid level dipstick
(Not all models)
12. Air cleaner
13. Battery HGK238-D
1
2
345
6 7 8 9 10 11 12 13