2003 Hyundai Atos clutch

DRIVING YOUR HYUNDAI
2- 2 C020A01A-AAT
BEFORE STARTING THE ENGINE
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are no flat tires, puddles of oil, water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in their proper positions.
6. Lock all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON", check that all appropriate warning lights are operating and that you have sufficient fuel.
10. Check the operation of warning lights and all bulbs when key is in the "ON" position. o To start the engine, insert the ignition key
and turn it to the "START" position. Releaseit as soon as the engine starts. Do not hold
the key in the "START" position for morethan 15 seconds.
NOTE: For safety, the engine will not start if the
shift lever is not in "P" or "N" Position(Automatic Transaxle). C040A01A-AAT
KEY POSITIONS WARNING:
The engine should not be turned off or the
key removed from the ignition key cylinderwhile the vehicle is in motion. The steering
wheel is locked by removing the key. o "START"
The engine is started in this position. It willcrank until you release the key. NOTE: Do not hold the key in the "START" position for more than 15 seconds.
o "ON" When the key is in the "ON" position, the
ignition is on and all accessories may be turnedon. If the engine is not running, the key shouldnot be left in the "ON" position. This will dis-
charge the battery and may also damage theignition system.
o "ACC" With the key in the "ACC" position, the some
electrical accessories (radio etc.) may be oper-ated.
o "LOCK" The key can be removed or inserted in thisposition. To protect against theft, the steeringwheel locks by removing the key. NOTE: To unlock the steering wheel, insert the key, and then turn the steering wheel and keysimultaneously.
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COMBINATION IGNITION SWITCH To Start the Engine
o If your Hyundai is equipped with a manual transaxle, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transaxle, place the shift lever in "P" (park).
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LOCK
ACC
ON
START

DRIVING YOUR HYUNDAI 2- 3
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STARTING
Normal starting with either a cold or warm
engine is obtained without pumping or depress-
ing the accelerator pedal. Simply turn the key tothe "START" position and release when theengine starts. After the engine has started,allow the engine to run for 10 to 20 secondsprior to placing the vehicle in gear. The starter should not be operated for more
than 15 seconds at a time. Wait 15-30 secondsbetween starting attempts to protect the starterfrom overheating.
WARNING: Never run the engine in a closed or poorly
ventilated area any longer than is needed to move your car in or out of the area. The
carbon monoxide gas emitted is odorlessand can cause serious injury or death. C050B02X-GAT
Normal Conditions:
The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully (manual transaxle) and place the gearshift lever in neutral (manual transaxle) or the selectorlever (automatic transaxle) in "P" (park)position.
3. After turning the ignition key to the "ON" position, make certain all warning lights andgauges are functioning properly before start-
ing the engine.
WARNING: Be sure that the clutch is fully depressed
when starting a manual transaxle vehicle. Otherwise, there is the potential to cause
damage to the vehicle or injury to someone
inside or outside the vehicle as a result ofthe forward or backward movement of the
vehicle that will occur if the clutch is notdepressed when the vehicle is started.
4. Turn the ignition key to the "Start" position and release it when the engine starts. C070A04X-GAT
OPERATING THE MANUAL TRANSAXLE
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Your Hyundai's manual transaxle has a con-
ventional shift pattern. This shift pattern is also imprinted on the shift knob. The transaxle isfully synchronized in all forward gears so shift-
ing to either a higher or a lower gear is easilyaccomplished.
CAUTION:
o Do not attempt to engage reverse gear when the car is moving.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as ahand rest. Release the lever immediatelythe shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, anddo not hold the vehicle on a gradientusing the clutch.
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DRIVING YOUR HYUNDAI
2- 4 C070B01X-GAT
Using the Clutch of Manual transaxle The clutch should be pressed all the way to the floor before shifting, then released slowly. Theclutch pedal should be always used after fullyreturning to the original position. Do not restyour foot on the clutch pedal while driving. Thiscan cause unnecessary wear. Do not partiallyengage the clutch to hold the car on an incline.This causes unnecessary wear. Use the park-ing brake to hold the car on an incline. Do notoperate the clutch pedal rapidly and repeatedly. o Slow down when you encounter cross winds.
This gives you much better control of yourcar.
o Be sure the car is completely stopped be- fore you attempt to shift into reverse. Thetransaxle can be damaged if you do not. To
shift into reverse, depress the clutch (manualtransaxle), move the shift lever to neutral,
wait three seconds, then shift to the reverseposition.
o Exercise extreme caution when driving on a slippery surface. Be especially careful whenbraking, accelerating or shifting gears. On aslippery surface, an abrupt change in ve-hicle speed can cause the drive wheels tolose traction and the vehicle to go out ofcontrol.
CAUTION:
o The risk of rollover is greatly increased if you lose control of your vehicle at high-way speeds.
o Loss of control often occurs if two or more wheels drop off the roadway andthe driver oversteers to reenter the road-way.
o In the event your vehicle leaves the road- way, do not steer sharply. Instead, slowdown before pulling back into the travellanes.
o In a collision crash, on unbelted person is significantly more likely to die than aperson wearing a seatbelt.
o Ensure that the engine is not over-revved
by upshifting.
o Do not coast with the shift lever at the neutral position.
o When descending long gradients, make use of the engine braking to assist thefootbrake to avoid brake fade or over-heating.
o When slippery conditions are encoun- tered, increased caution should be ex-ecuted when gear changing, braking oraccelerating. Abrupt changes in speedmay cause a loss of traction.
o To shift into reverse, rest the lever in neutral for at least 3 seconds after yourcar is completely stopped. Then movethe lever into the reverse position.
o During cold weather, shifting may be dif- ficult until the transaxle lubricant haswarmed up. This is normal and not harm-ful to the transaxle.
o If you 've come to a complete stop and it's hard to shift into 1 st
or R(Reverse),
put the shift lever in N(Neutral) positionand let up on the clutch. Press the clutchpedal back down, and then shift into 1 st
or R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result in pre-mature wear of the transaxle shift forks. C070D01X-GAT
Good Driving Practices
o Never take the car out of gear and coast down a hill. This is extremely hazardous. Always leave the car in gear.
o Don't "ride" the brakes. This can cause them to overheat and malfunction. Instead,when you are driving down a long hill, slow
down and shift to a lower gear. When you dothis, engine braking will help slow the car.
o Slow down before shifting to a lower gear. This will help avoid over-revving the engine,which can cause damage.
WARNING: When downshifting from fifth gear to fourth gear, caution should be taken not to inad-vertently press the gear shift lever sideways
in such a manner that second gear is en-gaged. Such over revving of the engine may possibly cause engine damage.

DRIVING YOUR HYUNDAI 2- 9
resulting in the engine bucking. If this hap- pens, shift to a lower gear. Over-revving isracing the engine beyond its safe limit. Thiscan be avoided by shifting at the recom-mended speeds.
o Use your air conditioning sparingly. The air conditioning system is operated by enginepower so your fuel economy is reducedwhen you use it.
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SMOOTH CORNERING Avoid braking or gear changing in corners,
especially when roads are wet. Ideally, cornersshould always be taken under gentle accelera-tion. If you follow these suggestions, tire wearwill be held to a minimum.
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WINTER DRIVING The more severe weather conditions of winter
result in greater wear and other problems. Tominimize the problems of winter driving, youshould follow these suggestions:
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Snowy or Icy Conditions To drive your vehicle in deep snow, it may be
necessary to use snow tires or to install tirechains on your tires. If snow tires are needed,
it is necessary to select tires equivalent in size
and type to the original equipment tires.
o Be sure that the wheels are aligned correct-
ly. Improper alignment can result from hittingcurbs or driving too fast over irregular sur-faces. Poor alignment causes faster tirewear and may also result in other problemsas well as greater fuel consumption.
o Keep your car in good condition. For better fuel economy and reduced maintenancecosts, maintain your car in accordance withthe maintenance schedule in Section 5. Ifyou drive your car in severe conditions,more frequent maintenance is required (seeSection 5 for details).
o Keep your car clean. For maximum service, your Hyundai should be kept clean and freeof corrosive materials. It is especially impor-tant that mud, dirt, ice, etc. not be allowed toaccumulate on the underside of the car. Thisextra weight can result in increased fuelconsumption and also contribute to corro-sion.
o Travel lightly. Don't carry unnecessary weight in your car. Weight reduces fuel economy.
o Don't let the engine idle longer than neces- sary. If you are waiting (and not in traffic),turn off your engine and restart only whenyou're ready to go.
o Remember, your Hyundai does not require extended warm-up. As soon as the engine isrunning smoothly, you can drive away. Invery cold weather, however, give your en-gine a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging is driving too slowly in too high a gear
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DRIVING FOR ECONOMY
You can save fuel and get more kilometers from
your car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate rate. Don't make "jack-rabbit" starts or full- throttle shifts and maintain a steady cruisingspeed. Don't race between stoplights. Try toadjust your speed to that of the other trafficso you don't have to change speeds unnec-essarily. Avoid heavy traffic whenever pos-sible. Always maintain a safe distance fromother vehicles so you can avoid unneces-sary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel your car uses. Driving ata moderate speed, especially on the high-way, is one of the most effective ways toreduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This can increase fuel consumption and alsoincrease wear on these components. In ad-dition, driving with your foot resting on thebrake pedal may cause the brakes to over-heat, which reduces their effectiveness andmay lead to more serious consequences.
o Take care of your tires. Keep them inflated to the recommended pressure. Incorrect in-flation, either too much or too little, results inunnecessary tire wear. Check the tire pres-sures at least once a month.

DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.
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Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
o Air filter condition

DO-IT-YOURSELF MAINTENANCE 6-13
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CHECKING BRAKE PEDAL FREEPLAY
To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead andgently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe freeplay. If the freeplay is greater thanspecified, have it inspected by your Hyundaidealer and adjusted or repaired if necessary. G160A01A-GAT
CHECKING CLUTCH PEDAL FREEPLAY
SSA6160A
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This is the clutch pedal freeplay. The freeplay shouldbe within the limits specified in the illustration. Ifit is not, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
SSA6170A
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.
The freeplay should be within the limits speci-
fied in the illustration. If it is not, have it in-spected by your Hyundai dealer and adjustedor repaired if necessary.
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Lubrication
To lubricate the compressor and the seals in
the system, the air conditioning should be run for at least 10 minutes each week. This isparticularly important during cool weather whenthe air conditioning system is not otherwise inuse.
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CHECKING STEERING WHEEL FREEPLAY
AS60260A
30 mm (1.18 in.)

INDEX10-1
Catalytic Converter
.................................................................... 7-1 ~ 7-2
Child-Protector Rear Door Lock ......................................................... 1-5
Cigarette Lighter ................................................................................ 1-26
Clock ................................................................................................ 1-26
Clutch Pedal freeplay ........................................................................ 6-13
Combination Light Daytime running lights ................................................................. 1-23
Headlight flasher .......................................................................... 1-24
Headlight switch ........................................................................... 1-23
High-beam switch ........................................................................ 1-24
Lane change signal ...................................................................... 1-23
Turn signal operation ................................................................... 1-23
Compact Disk Player Operation (H922M) ........................................1-49
Cooling Fans ..................................................................................... 6-16
Corrosion Protection Cleaning the interior ....................................................................... 4-3
Protecting your Hyundai from corrosion ........................................ 4-1
Washing and waxing ...................................................................... 4-2
D Defros ter ........................................................................................... 1-38
Door
Central door locking system .......................................................... 1-7
Door locks ...................................................................................... 1-4 Locking, unlocking front doors with a key ..................................... 1-4
Drive Belts ............................................................................... 6-12, 6-14
Driving Economical driving ......................................................................... 2-9
Smooth cornering ........................................................................... 2-9 Winter driving ................................................................................. 2-9
ZK000A1-G 10. INDEX A
Air bag ....................................................................................
1-13 ~ 1-17
Air Cleaner Filter ................................................................................. 6-9
Air Conditioning Care ............................................................................................. 6-12
Operation ..................................................................................... 1-38
Antenna ............................................................................................. 1-54
Ashtray .............................................................................................. 1-27
Audio Fault Code .............................................................................. 1-51
BBattery ...................................................................................... 2-10, 6-16
Bi-Level Heating ................................................................................ 1-36
Brake Anti-lock system ............................................................................ 2-8
Checking the brakes .................................................................... 6-11
Fluid .................................................................................. 6-11 ~ 6-12
Pedal clearance ........................................................................... 6-14
Pedal freeplay .............................................................................. 6-13
Practices ............................................................................... 2-7 ~ 2-8
Breaking-In your New Hyundai ........................................................... 1-1
CCare of Cassette Tapes ................................................................... 1-52
Cassette Tape Player Operation (H900A) ............................. 1-44 ~ 1-46
10