2003 Hyundai Atos engine

WHAT TO DO IN AN EMERGENCY 3-1
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If Engine Doesn't Turn Over or Turns Over Slowly
3. WHAT TO DO IN AN
EMERGENCY
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IF THE ENGINE WILL NOT START CAUTION: If the engine will not start, do not push or
pull the car to start it. This could result in a collision or cause other damage. In addi-tion, push or pull starting may cause thecatalytic converter to be overloaded andcreate a fire hazard. 1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"and the emergency brake is set.
2. Check the battery connections to be sure they are clean and tight.
3. Turn on the interior light. If the light dims or goes out when you operate the starter, thebattery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting" on the fol-lowing pages.
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If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. Check all connectors at ignition, coil and spark plugs. Reconnect any that may be disconnected or loose. D010D01A-AAT
If the Engine Stalls While Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seek other qualified assistance.
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3. Check the fuel line in the engine room.
4. If the engine still refuses to start, call aHyundai dealer or seek other qualified as- sistance.
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JUMP STARTING
AX30030A
Negative to the engine not to the battery
Booster battery
Positive to positive
Dead battery
D010C01X-1Spark Plug
3

WHAT TO DO IN AN EMERGENCY
3-2 2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the exact order shown in the illustration. That is, first, attach one clamp of the jumper cable tothe positive (+) post or cable of the dis-charged battery. Then attach the other endof the same cable to the positive (+) post orcable of the booster battery. Next, using theother cable, attach one clamp to the nega-tive (-) post or cable of the booster battery.Then attach the other end of that cable to asolid metal part of the engine away from thebattery. Do not connect the cable to anymoving part.
4. Start the engine in the car with the booster battery and let it run for a few minutes. Thiswill help to assure that the booster battery isfully charged. During the jumping operation,run the engine in this vehicle at about 2,000rpm.
5. Start your engine using the normal starting procedure. After the engine starts, leave thejumper cables connected and let the enginerun at fast idle or about 2,000 rpm for sev-eral minutes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery becamedischarged (because the lights were left on,etc.), have the charging system checked byyour Hyundai dealer.
WARNING: The gas produced by the battery during the
jump start operation is highly explosive. If these instructions are not followed exactly,serious personal injury and damage to thevehicle may occur! If you are not sure howto follow this procedure, seek qualified as-sistance. Automobile batteries contain sul-furic acid. This is poisonous and highlycorrosive. When jump starting, wear protec-tive glasses and be careful not to get acid onyourself, your clothing or on the car.
o If you should accidentally get acid on your skin or in your eyes, immediately remove any contaminated clothing and flush thearea with clear water for at least 15 minutes.Then promptly obtain medical attention. Ifyou must be transported to an emergencyfacility, continue to apply water to the affect-ed area with a sponge or cloth.
o The gas produced by the battery during the jump start operation is highly explosive. Donot smoke or allow a spark or an open flamein the vicinity.
o The battery being used to provide the jump start must be 12-volt. If you cannot deter-mine that it is a 12-volt battery, do notattempt to use it for the jump start.
o To jump start a car with a discharged bat- tery, follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching. D030A01A-AAT
IF THE ENGINE OVERHEATS
If your temperature gauge indicates overheat-ing, you experience a loss of power, or hearloud pinging or knocking, the engine is probablytoo hot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P" (auto- matic transaxle), or neutral (manual
transaxle) and set the parking brake. If theair conditioning is on, turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stopthe engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see thatit is tight. If the drive belt seems to besatisfactory, check for engine coolant leak-ing from the radiator, hoses or under the car.(If the air conditioning had been in use, it isnormal for cold water to be draining from itwhen you stop).

WHAT TO DO IN AN EMERGENCY 3-3
WARNING: While the engine is running, keep hands,
long hair and clothing away from moving parts such as the fan and drive belts toprevent injury.
5. If the water pump drive belt is broken or engine coolant is leaking out, stop the en- gine immediately and call the nearestHyundai dealer for assistance.
WARNING: Do not remove the radiator cap when the
engine is hot. This may allow coolant to be blown out of the opening and cause seriousburns.
6. If you cannot find the cause of the overheat- ing, wait until the engine temperature has returned to normal. Then, if engine coolanthas been lost, carefully remove the radiator
cap and add engine coolant to bring the fluidlevel in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating hap-pens again, call a Hyundai dealer for assis-tance.
CAUTION: Serious loss of engine coolant indicates
there is a leak in the cooling system and this should be checked as soon as possible by aHyundai dealer. D040A01A-GAT
SPARE TIRE
The following instructions for the FULL SIZE
spare tire should be observed:
Check inflation pressure as soon as practical
after installing the spare tire, and adjust to thespecified pressure. The tire pressure should beperiodically checked and maintained at thespecified pressure while the tire is stored.
Tire Size Inflation Pressure Full Size 210 kPa (30 psi)
Spare Tire Pressure
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Handling the Spare Tire
Remove the installation bolt to remove the spare
tire. To replace the spare tire in its storage D050A01A-AAT
IF YOU HAVE A FLAT TIRE If a tire goes flat while you are driving:
1. Take your foot off the accelerator pedal and let the car slow down while driving straight ahead. Do not apply the brakes immediatelyor attempt to pull off the road as this may
cause a loss of control. When the car hasslowed to such a speed that it is safe to doso, brake carefully and pull off the road.Drive off the road as far as possible and
park on firm, level ground. If you are on adivided highway, do not park in the medianarea between the two traffic lanes.
2. When the car is stopped, turn on your emer- gency hazard flashers, set the parking brakeand put the transaxle in "P" (automatic
transaxle) or reverse (manual transaxle)
3. Have all passengers get out of the car. Be sure they all get out on the side of the carthat is away from traffic.
4. Change the tire according to the instructions provided as following.
compartment, tighten the bolt firmly with yourfingers until there is no more play in the sparetire.
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WHAT TO DO IN AN EMERGENCY
3-8 D080C02A-GAT
Towing a Car With Automatic Transaxle
o NOT OK FOR AUTOMATIC TRANSAXLE EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
CAUTION: A car with an automatic transaxle should
never be towed from the rear with the front wheels on the ground. This can cause seri-ous damage to the transaxle. If the car mustbe towed from the rear, a towing dolly mustbe used under the front wheels.
If the car is being towed with the rear wheels on
the ground, be sure the parking brake is re-leased. D080D02X-GAT
Emergency Towing For emergency towing when no commercialtow vehicle is available, attach a tow cable,chain or strap to the two hooks under the frontof your car. Do not attempt to tow your vehiclein this manner on any unpaved surface. Thiscould result in serious damage to your car. Nor should it be attempted if the wheels, drive train, axles, steering or brakes are damaged.Before towing, be sure the transaxle is in neu-tral and the key is in "ACC" (with the engine off)or in the "ON" position (with the engine run-ning). A driver must be in the towed car to steerit and operate the brakes. CAUTION: If the car is being towed with all four wheels on the ground, it can be towed only from thefront. Be sure that the transaxle is in neutral.Do not tow at speeds greater than 50 km/h(30 mph) and for more than 25 km (15 miles).Be sure the steering is unlocked by placingthe key in the "ACC" position. A driver mustbe in the towed vehicle to operate the steer-ing and brakes.
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
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IF YOU LOSE YOUR KEYS If you lose your keys, many Hyundai dealers can make you a new key if you have your keynumber. If you lock the keys inside your car andyou cannot obtain a new key, many Hyundaidealers can use special tools to open the doorfor you. Information about the key of immobilizer sys- tem (If installed) will be found on page 1-2.
NOTE: Before towing, check the level of the transaxle fluid. If it is below the "HOT" rangeon the dipstick, add fluid. If you cannot addfluid, a towing dolly must be used.

VEHICLE MAINTENANCE REQUIREMENTS 5-1
5. VEHICLE MAINTE-
NANCE REQUIRE- MENTS
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MAINTENANCE INTERVALS Service requirements
To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must
be performed. Although careful design and en-
gineering have reduced these to a minimum,those that are required are of the utmost impor-tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further information
about these warranties. F010B01A-AAT
Maintenance Requirements The maintenance required for your Hyundai
can be divided into three main areas:
o Specified scheduled procedures
o General everyday checks
o Do-it-yourself maintenance F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule to
assure that your warranty remains in effect.Although it is strongly recommended that they
be performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,
these procedures may be performed at any
qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual orauto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affectingyour warranty coverage but you should always
be sure these are equivalent to the quality of theoriginal Hyundai parts. Your Service Passport
provides further information about your warran-ty coverage. F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few
tools that are required and want to take the timeto do so, you can inspect and service a number
of items. For more information about doing ityourself, see Section 6.
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A Few Tips
o Whenever you have your Hyundai serviced, keep copies of the service records in your
glovebox. This will help ensure that you candocument that the required procedures have
been performed to keep your warranties ineffect. This is especially important when
service is not performed by an authorizedHyundai dealer.
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SCHEDULED MAINTENANCE RE- QUIREMENTS Inspection should be performed any time a
malfunction is experienced or suspected. Re- ceipts for all emission control system services
should be retained to demonstrate compliancewith conditions of the emissions system war-ranty. For severe usage maintenance require-ments, see page 5-4 of this section.
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General Checks These are the regular checks you should per-
form when you drive your Hyundai or you fill thefuel tank. A list of these items will be found onpage 6-2.
5

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 ENGINE CONTROL SYSTEM MAINTENANCE
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP & GENERATOR)
3 FUEL FILTER (MFI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE
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SCHEDULED MAINTENANCE
The following maintenance services must be performed to assure good
vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is
determined by whichever occurs first.
No. DESCRIPTION105
84
R
I I 120
96
R R R I I I
R
I I
90 72
R I I
R I I
RR I
7560
R
I I I
6048
R R R II I I
R
I
4536
R
I I
R
30 24
R I II I
R
I I
1512
R
I I
KILOMETERS X 1000 MONTHS
F030B01X-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) SF OR LOWER : EVERY 10,000 KM OR 6 MONTHS : "R"

VEHICLE MAINTENANCE REQUIREMENTS 5-3
GENERAL MAINTENANCE COOLING SYSTEM ENGINE COOLANTMANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVESHAFTS AND BOOTSAIR CONDITIONING REFRIGERANT REAR WHEEL BEARING GREASE
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R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120
96
I I I I I I I I I I I I I I I
105
84
I I I I I I I I I I I
90 72
I I
R
I I I I I I I I I I I I
75 60
I I I I I I I I I I I
60 48
I I I I I I I I I I I I I I I
45 36
I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
15 12
I I I I I I I I I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 2 34 5 6 7 89
101112 13 1415
See Note (2)
Note : (2) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
European Community Only Except European Community

VEHICLE MAINTENANCE REQUIREMENTS
5- 4 ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLEFLUID
European community OnlyExcept European community
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
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DRIVING
CONDITION
MAINTENANCE
INTERVALSMAINTENANCEOPERATION
R R R R
I I I I
R R EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KM
MAINTENANCE ITEM
A, B, C, F, HC, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h