2003 HONDA S2000 maintenance

Repair chips and scratches in the
paint as soon as you discover them.
Inspect and clean out the drain
holes in the bottom of the doors
and body.
Check the floor coverings for
dampness. Carpeting and f loor
mats may remain damp f or a long
time, especially in winter. This
dampness can eventually cause
the f loor panels to corrode.Use a high-pressure spray to clean
the underside of your car. This is
especially important in areas that
useroadsaltinwinter.Itisalsoa
good idea in humid climates and
areas subject to salt air. Be careful
of the ABS wheel sensors and
wiring at each wheel.
Have the corrosion-preventive
coatings on the underside of your
car inspected and repaired
periodically.
Many corrosion-preventive measures
are built into your Honda. You can
help keep your car f rom corroding
by perf orming some simple periodic
maintenance:
Corrosion Prot ect ion
Appearance Care214

Î
Î
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T echnical Inf ormation
Specif ications
250
Engine Dimensions
WeightsCapacities
162.0 in (4,115 mm)
68.9 in (1,750 mm)
50.6 in (1,285 mm)
94.5 in (2,400 mm)
57.9 in (1,470 mm)
59.4 in (1,510 mm) 13.2 US gal (50
)
Water cooled 4-stroke DOHC
VTEC 4-cylinder gasoline engine
Type
BorexStroke
Displacement
Compression ratio
Spark plugs 121.8 cu-in (1,997 cm
)
11.0 : 1 1.72 US gal (6.5
)
2.01 US gal (7.6)
Length
Width
Height
Wheelbase
Track
Gross vehicle weight rating See the certification label attached
to the driver’s doorjamb. Fuel tank
Engine coolant
Engine oil
Manual
transmission
fluid
Differential
oil
Windshield
washer
reservoir5.1 US qt (4.8
)
4.8 US qt (4.5)
5.9 US qt (5.6)
1.6 US qt (1.5)
1.7 US qt (1.6)
0.78 US qt (0.74
)
0.81 US qt (0.77)
2.7 US qt (2.6)
4.4 US qt (4.2)
Including the coolant in the reserve tank and that remaining in the
engine.
Reserve tank capacity:
0.16 US gal (0.6
)
Excluding the oil remaining in the engine.
3.43 x 3.31 in (87.0 x 84.0 mm)
See the spark plug maintenance
section, page 180 .
Front
Rear
1:
2:Change
Total
Change
Total
Change
Total
Change
Total
U.S. Cars
Canadian Cars
1
2
Including filter
Without filter

ÎÎ
The burning of gasoline in your car’s
engine produces several byproducts.
Some of these are carbon monoxide
(CO), oxides of nitrogen (NOx) and
hydrocarbons (HC). Gasoline
evaporating from the tank also
produces hydrocarbons. Controlling
the production of NOx, CO, and HC
is important to the environment.
Under certain conditions of sunlight
and climate, NOx and HC react to
f orm photochemical ‘‘smog.’’ Carbon
monoxide does not contribute to
smog creation, but it is a poisonous
gas.
Your car has a Positive Crankcase
Ventilation System. This keeps
gasses that build up in the engine’s
crankcase from going into the
atmosphere. The Positive Crankcase
Ventilation valve routes them fromthe crankcase back to the intake
manif old. They are then drawn into
the engine and burned.
As gasoline evaporates in the f uel
tank, an evaporative emissions
control canister f illed with charcoal
adsorbs the vapor. It is stored in this
canister while the engine is of f . Af ter
the engine is started and warmed up,
the vapor is drawn into the engine
and burned during driving.
In Canada, Honda vehicles comply
with the Canadian Motor Vehicle
Saf ety Standards (CMVSS) f or
Emissions valid at the time they are
manuf actured. The United States Clean Air Act
sets standards f or automobile
emissions. It also requires that
automobile manufacturers explain to
owners how their emissions controls
workandwhattodotomaintain
them. This section summarizes how
the emissions controls work.
Scheduled maintenance is on page .
152
The Clean Air Act
Crankcase Emissions Control
System Evaporative Emissions Control
System
Emissions Cont rols
T echnical Inf ormation257

µµ
µ
(


%
)
$
%

.
"

#
) This manual describes the procedures involved in the
replacement of damaged body parts. This manual covers maintenance and recommended
procedures f or repair to engine and chassis components.
It is written f or the Journeyman mechanic, but is simple
enough f or most mechanically-inclined owners to under-
stand.
This manual complements the Service Manual by
providing in-depth troubleshooting inf ormation f or each
electrical circuit in your car.
Authorized Manuals
Service Manual:
Electrical T roubleshooting Manual:
Body Repair Manual:
268
NOTE: Dealers and Companies please provide dealer or company name,
and also the name of the person to whose attention the shipment should
be sent. For purchases outside U.S.A. please write to the address shown
below for a quotation.
P.O. BOX 07280·DETROIT, MICHIGAN 48207·1-800-782-4356
Customer Name Attention
Apartment Number
State & Zip Code
City
Daytime Telephone Number
Check or money order enclosed payable to Helm Inc U.S. funds only.
Do not send cash
Master
Card VISA
Check here if your billing address is different
from the shipping address shown above.
Account Number Expiration: Mo. Yr.
CUSTOMER SIGNATURE DATE
Street Address No P.O. Box Number
()
These Publications cannot be returned for credit without receiving advance authorization within 14
days of delivery. On returns, a restocking fee may be applied against the original order.

CONT INUED
............................
Capacities Chart .250
.............
Carbon Monoxide Hazard . 40
............................
Cargo, Carrying .128
..............
CAUTION, Explanation of . ii
...................................
CD Changer .108
.......................................
CD Player .105
........................
Certif ication Label .248
............................................
Chains .195
........
Back-up Lamp Replacement . 202
Battery Charging System ...........................
Indicator .46, 233
............................
Jump Starting .226
..............................
Maintenance .181
............................
Specif ications .251
..............................
Bef ore Driving .119
..........................................
Belts, Seat .8
.............................
Beverage Holder .82
...................................
Body Repair .215
............................................
Brakes .140
...........
Anti-lock System (ABS) . 141
.............
Break-in, New Linings . 120
....................
Bulb Replacement .202
...........................................
Fluid .174
.........................................
Parking .81
.................
System Indicator . 46,236
..............
Wear Indicators, Disc . 140
.............................
Braking System .140
........................
Break-in, New Car .120 ..
Brightness Control, Instruments . 54
........................
Brights, Headlights .53
.........................
Bulb Replacement .198
..........................
Back-up Lights .202
..............................
Brake Lights .202
.................................
Headlights .198
.................
License Plate Lights . 204
..................
Side Marker Lights . 200
............................
Specif ications .251
....................
Turn Signal Lights . 200
..............................
Bulbs, Halogen .198
Accessories
.................................
Installation .126
...............
Accessory Power Socket . 82
ACCESSORY (Ignition Key .......................................
Position) .61
....................
Additives, Engine Oil . 162
.....................................
Airbag (SRS) .9
.....................
Air Cleaner Element .176
..............................
Air Conditioning .86
..............................
Maintenance .186
............................................
Usage .86
.........................
Air Outlets (Vents) .88
.......................
Air Pressure, Tires .189
...........................
Alarm, Anti-theft .114
.......................
Alcohol in Gasoline .255
.......
Aluminum Wheels, Cleaning . 210
......................................
Antif reeze .165
Anti-lock Brakes (ABS) ....................
Indicator Light .47, 143
...................................
Operation .141
.
Anti-thef t Steering Column Lock . 60
..........................
Anti-thef t System .114
..........................
Appearance Care .207
......................................
Audio Panel .82 ..................................
Audio System .94
.............
Automatic Speed Control . 115
Index
B
A
C
I

..............................
Economy, Fuel .125
............
Emergencies on the Road . 217
.............
Battery, Jump Starting . 226
................
Changing a Flat Tire . 219
.....
Charging System Indicator . 233
..................
Checking the Fuses . 239
Changing Oil
........................................
How to .163
......................................
When to .150
....................
Changing a Flat Tire .219
............
Changing Engine Coolant . 167
...
Charging System Indicator . 46,233
...............
Check Engine Light . 47,234
............
Checklist, Bef ore Driving . 134
.....................................
Child Saf ety .18
.......................................
Child Seats .22
...................................
Cleaner, Air .176
.........................................
Cleaning .207
....................
Aluminum Wheels .210
...................................
Carpeting .211
......................................
Exterior .208
.................................
Floor Mats .211
.......................................
Interior .211
.......................................
Leather .212
...................................
Seat Belts .212
...........................................
Vinyl .212
....................................
Windows .213
...................................
Clutch Fluid .175
........................
CO in the Exhaust .257
............
Cold Weather, Starting in . 136
......................
Compact Spare Tire .218
.............
Controls, Instruments and . 43..............................
Convertible Top .72
...............
Convertible Top Cover . 77
..
Lowering the Convertible Top . 72
................................
Maintenance .78
.....
Raising the Convertible Top . 75
Coolant ........................................
Adding .165
....................................
Checking .124
.........................
Proper Solution .165
...................
Temperature Gauge . 49
....................
Corrosion Protection .213
Crankcase Emission Control ........................................
System .257
............
Cruise Control Operation . 115
Customer Relations ................................
Inf ormation .264
................
DANGER, Explanation of . ii
.......................................
Dashboard .44
................
Daytime Running Lights . 54
............
Def ects, Reporting Saf ety . 266
................
Def rosting the Windows . 91
....................................
Dimensions .250
...............
Dimming the Headlights . 53Dipstick
..................................
Engine Oil .123
..........................
Directional Signals .55
........
Disc Brake Wear Indicators . 140
.....................
Disposal of Used Oil .164
...................
Do Not Tow a Trailer . 145
Doors ..............
Locking and Unlocking . 62
..............................
Monitor Light .47
......................
Power Door Locks .62
..........
DOT Tire Quality Grading . 252
Downshif ting, 6-speed Manual .............................
Transmission .138
...........................................
Driving .133
....................................
Economy .125
.........................
In Bad Weather .144
................
In Foreign Countries . 256
Index
D
E
II

CONT INUED
.........................
Low Fuel Indicator .48
...
Low Oil Pressure Indicator . 46,232
...
Lubricant Specif ications Chart . 250
.........................................
Luggage .128
..................
New Vehicle Break-in . 120
.....................
Normal Shif t Speeds .138
..................
NOTICE, Explanation of . ii
...............
Numbers, Identif ication . 248
..................................
Maintenance .147
...
Owner Maintenance Checks . 159
........................................
Record .157
....................................
Schedule .150
..
Maintenance Required Indicator . 51
.
Malf unction Indicator Lamp . 47,234
...................
Manual Transmission . 137
........
Manual Transmission Fluid . 172
...............................
Meters, Gauges .49
...................
Methanol in Gasoline . 255
..........................
Mirrors, Adjusting .80 ...
Octane Requirement, Gasoline . 120
.........................................
Odometer .50
...............................
Odometer, Trip .51
Oil ........................
Change, How to .163
......................
Change, When to .150
......................
Checking Engine .123
..............
Pressure Indicator . 46,232
Selecting Proper Viscosity ......................................
Chart .162
...........
ON (Ignition Key Position) . 61
.........................
Opening the Trunk .66
..
Operation in Foreign Countries . 256
..............................
Outside Mirrors .80
....................
Overheating, Engine .229
.........................
Oxygenated Fuels .255
..............................
Paint Touch-up .210
..............
Panel Brightness Control . 54
.................................
Parking Brake .81
.................................
Parking Lights .53
.............................
PGM-FI System .258 ..................
Polishing and Waxing . 209
Power ..................................
Door Locks .62
..............
Engine, Specif ications . 250
.........................................
Mirrors .80
......................................
Windows .70
.........
Pregnancy, Using Seat Belts . 17
............................
Protecting Adults .12
...
Additional Safety Precautions . 18
.....
Advice f or Pregnant Women . 17
........................
Protecting Children .18
.......
Protecting Larger Children . 29
.........
Protecting Small Children . 26
...................
Radiator Overheating . 229
.......................
Radio Sound System .94
...................
Readiness Codes . 235,260
..
Rear Lights, Bulb Replacement . 202
............................
Rear View Mirror .80
................
Reclining the Seat-backs . 69
.......
Recommended Shif t Speeds . 138
Index
M
N O
P
R
V

Recovery Vehicle, Emergency.......................................
Towing .245
.............................
Reminder Lights .45
.......................
Remote Transmitter .63
Replacement Inf ormation ................................
Air Cleaner .176
..........................
Engine Coolant .167
................
Engine Oil and Filter . 163
..........................................
Fuses .239
................................
Light Bulbs .198
....................................
Schedule .150
................................
Spark Plugs .178
...........................................
Tires .193
.............................
Wiper Blades .184
Replacing Seat Belts Af ter a ............................................
Crash .34
...............................
Restraint, Child .19
................................
Rotation, Tire .192
........................................
Saf ety Belts .8
............
Safety Defects, Reporting . 266
.............
Saf ety Labels, Location of . 41
...............................
Saf ety Messages .ii ...........................................
Seat Belts .8
...............
Additional Information . 33
.....
Advice f or Pregnant Women . 17
.....................................
Cleaning .212
......................
Lap/Shoulder Belt .33
................................
Maintenance .34
......
Reminder Light and Beeper . 46
...................
System Components . 33
...............
Use During Pregnancy . 17
........................
Seats, Adjusting the .69
...............................
Serial Number .248
...........................
Service Intervals .150
.............................
Service Manual .267
.........
Service Station Procedures . 121
Shif ting The 6-speed Manual .........................
Transmission .137
Side Marker Lights, Bulb .........................
Replacement in .200
...............................
Signaling Turns .55
6-speed Manual Transmission ...............
Checking Fluid Level . 172
................................
Shif ting the .137
.....................................
Snow Tires .195
...................
Solvent-type Cleaners . 208
..................................
Sound System .94 Spare Tire
......................................
Inf lating .218
............................
Specif ications .251
................
Spark Plugs, Replacing . 178
....................
Specif ications Charts . 250
................................
Speed Control .115
...................................
Speedometer .49
..........
SRS, Additional Inf ormation . 36
...
Additional Safety Precautions . 39
How the Automatic Seat Belt ....................
Tensioners Work .34
How the SRS Indicator .......................................
Works .38
...........
How Your Airbags Work . 36
........................
SRS Components .36
..................................
SRS Service .39
..................
SRS Indicator Light . 38,47
.......................
Starting the Engine .135
In Cold Weather at High ..................................
Altitude .136
................
With a Dead Battery . 226
..............
State Emissions Testing . 260
........
Steam Coming f rom Engine . 229
Steering Wheel .............
Anti-theft Column Lock . 60
.....................
Stereo Sound System .94
Index
S
VI