2003 HONDA CIVIC INTAKE

PGM-FI System
aDTG Troubleshootang (cont'dl
DTC P0128: Cooling System Malfunction
NOTE; lf the DTCS listed below are stored at the same
time as DTC P0128. troubleshoot those DTCS first, thenrecheck for P0128.
P0107, P0108, P1128, P1129: N4anifold absolutepressure (MAP) sensor
P] I06, P1 107, P1 108: Barometric pressure (BARO)
sensor
P1259: VTEC system
P01 16, P01 17, P01 18: Engine coolant temperature (ECT)
sensor
P01 12, P01 13: Intake air temperature (lAT) sensor
P0500: Vehicle speed sensor {VSS)P0335, P0336: Crankshaft position (CKP) sensor
P0300: Random misfire
P0301, P0302, P0303, P0304: No. 1, No. 2, No.3 or No.4
cylinder misfire
P0505: ldle control system malfunction
P1519: ldle air control (lAC)valve
DTC P0128 can occasionally set when the hood is
opened while the engine is running.
1. Check the engine coolant level
Is the engine coolant level low?
VES Refill the engine coolant. lf necessary, repair
the coolant leakage.l
NO Go to step 2.
2. Turn the ignition switch ON (ll), and make sure the
A,/C is off.
11-64
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3. Check the radiator fan.
Does the tadiator fan keep running?
YES Checkthe rad iato r fan circuit (see page 10-
14), the radiator fan switch circuit (Short) (see page
10-'16), and the radiator fan switch (see page 10-17).
Also, inspect the ECT and IAT circuits and terminal
connections. lf the circuits, the switch, and the
connections are OK, update the ECI\4 if it does not
have the latest software. or substitute a known-good ECM, then recheck (see page 1 1-6). lf the
symptom/indication goes away with a known-good
ECM, replace the original ECM.I
NO Replace the thermostat (see page 10-8).1

PGM-FI System
Injector Replacement (cont'd)
7. Coatthenewo-rings(A)withcleanengineoll,andinserttheinjectors(B) intothefuel rail (C).
8, lnstall the injector clip {D).
9. Coat the injector o-rings (E)with clean engine oil.
10. Installthe injectors intothefuel rail, then install the fuel rail intotheintakemanifold(G).
1 '1. Install the fuel rail mounting nuts, ground cable. and bracket.
12. Connect the connectors to the injectors.
13. Connect the quick-connect fittings.
14. Turnthe ignition switch ON (ll), butdo notoperatethe starter. Afterthefuel pump runs for about 2 seconds, the
fuel pressure in the fuel line rises. Repeat this two or three times. then check for fuel leakage.
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11-112

IAT Sensor Replacement
1, Dlsconnect the IAT sensor 2P connector.
2. Remove the clip (A) and the IAT sensor (B).
3. lnstallthe sensor in the reverse order of removal.
Knock Sensor Replacement
1. Remove the intake manifold bracket (A).
2.
3.
4.
24Nm(2.4 kgt.m, 17 lbt.ftl
Disconnect the knock sensor 1P connector.
Remove the knock sensor (B).
Installthe sensor in the reverse order of removal.
11-115

ldle Control System
DTC Troubleshooting
DTC P0505: ldle Control System Malfunction
NOTE: lf DTC P1519 is stored atthe same time as DTC
P0505, troubleshoot DTC P1519 first, then recheck for
DTC P0505.
1. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on,
then let it idle,
2. Checkthe engine speed at idle with no,load
conditions: headlights, blower fan, rear defogger,
radiator fan, and air conditioner off.
Is the engine running at 750t50 rpm?
YES - Intermittent failure, system is OK at this
trme.I
NO lf the idle speed is less than 700 rpm, go to
step 3; if it's 800 rpm or higher, go to step 4.
3. Disconnect the idle air control {lAC) valve3P
connector.
Does the engine speed increase or fluctuate?
YES- Check the idle speed {see page 1 1-138). lf the
idle will not adjust properly, clean the passage in
the throttle body, and then adjust the idle. I
NO- Replace the IAC valve.I
4. Turn the ignition switch OFF.
5. Remove the intake air duct from the throttle body.
6. Start the engine, and let it idle.
11-130
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7. Put your fingers on the lower pon (A) inthethrottle
oooy.
Does the engine stall?
YES Checkthe idle speed (see page 11-138). lfit's
out of specification, replace the IAC valve.l
NO With the throttle valve completely closed,
check for vacuum leaks, and repair as necessary.l

Intake Air System
Component Location Index
INTAKE AIR BYPASS CONTROLTHERMAL VALVETest, page 1'1-161
i l.
AIR CLEANERReplacement, page 1 1'162AIR CLEANER ELEMENTReplacement, page 1 1-162
THROTTLE CABLEAdjustment, page 1 1-163Removal/lnstallation, page 1 1-164THROTTLE BODYTest, page l'l-160Removal/lnstallation, page 1 1-165Disassembly/Reassembly, page 1 1 166
11-159

Intake Air System
Throttle Body Test
NOTE:. Do not adjust the throttle stop screw. lt is preset at the
factory.. lf the malfunction indicator lamp (MlL) has been
reported on, check for diagnostic trouble codes(DLCS) (see page 11 3).
1. With the engine off, check the throttle cable
movement. The cable should move without binding
or sticking.
. lf lhe cable moves OK, goto step 2.. lf the cable binds or sticks, check it and its routing.. lf the cable isfaulty, reroute itor replace itand
adjust it (see page 11-163), then go to step 2.
2. l\4ove the throttle lever by hand to see if the throftle
valve and/or shaft are too loose or too tight.
. lf there is excessive play in the throttle valve
shaft, or any binding in the throttle valve at the
fully closed position, replace the throttle body.. lf thethrottlevalve and shaft are OK, goto step3.
3. Connect the scan toolto the DLC.
Turn the ignition switch ON (ll).
Check the throttle position with the scan tool. The
reading should be about 10% when the throttle is
fully closed and about 90% when the throttle is fully
openeo.
. lf the throttle position is correct, the throttle body
is OK.. lf thethrottle position is notcorrect, replace the
throttle body.
5.
11-160
!

Intake Air Bypass GontrolThermalValve Test
Special Tools Required
Vacuum Pump/Gauge,0 30 in. Hg A973X-041-XXXXX
1. Stan the engine. Then let it idl€.
NOTE: The engine coolant temperature must be
below 149'F (65'C).
2. Remove the vacuum hose (A)from the intake air
duct, and connect a vacuum pump/gauge to the
nose.
3. Raise and lowerthe engine speed. and make sure
the vacuum gauge reading changes as the engine
speeo cnanges.
lf the vacuum reading does not change, check for
these problems:
. Misrouted, leaking, broken, or clogged intake air
bypass control system vacuum lines.. A cracked or damaged intake air bypass control
thermal valve.
4. Hold the engine at 3,000 rpm with no load (in
neutral) until the radiator fan comes on, then let it
id le.
5. Raise and lower the engine speed, and make sure
the vacuum gauge reading does not change as the
rpm cnanges.
lf the vacuum reading changes, check for these
proorems:
. l\4isrouted, leaking, broken, or clogged intake air
bypass control system vacuum lines.. A cracked or damaged intake air bypass control
thermal valve.
11-161

Intake Air System
1. Remove the nuts (A) and the stud (B).
Air Cleaner Replacement
Remove the air cleaner (C).
Install in the reverse order of removal.
2.
3.
11-162
Air Cleaner Element Replacement
1. Disconnect the PCV hose 1A).
Open the air cleaner housing cover (B).
Remove the air cleaner (C) from the air cleaner
housing (D).
Install in the reverse order of removal.
2.
3.\,
4.
{0.3 kgf m,2lbf.ft)