I
5. With the connectors stilldisconnected, make these input tests at the connector'
. lf anv test indicates a problem, find and correct the cause, then recheck the system. lf all the inpul tests prove OK, go to step 6.
6.Reconnect the connectors to the under dash fuse/relaV box, and make these input tests at the appropriate connectors on the under-dash
fuse/relay box.
.lfanytestindicatesaproblem,findandcorrectthecause,thenrecheckthesystem..lfalltheinputtestsproveOK,themultiplexcontrolunitmustbefaulty.Replacetheunder'dashfuse/relaYboxassemblY
CavitvWireTest conditionTest: Desired resultPossible cquse il result is not obtained
K28LU/ORNlJnder allconditionsCheck for continuity between the K2terminal and the keyless receiverunit 5P connector No. 2 terminal:There should be continuitv.
An open in the wire
o7GRN/REDCejling light switch inmiddle position.Attach to ground:Ceiling light(s)should come on.Blown No. 3 (7.5A) fuse in the under hood
Blown bulbFaulty ceiling lightAn ooen in the wire
X8WHT/BLKUnder allconditionsAttach to ground:lgnition key light should come on.Elown No.3 (7.5A)fuse in the under hoodfuse/relay boxFaulty ignition key light (LED)
An ooen in the wire
CavitvWireTest conditionTest: Desired resultPosq!!!c sq!!ej1!.9!!!!j €d
P18REDHatch openCheck for voltage to ground:There should be 1 V or less.Poor ground (G552)
Fauhy hatch latch switchAn open inthewire
Hatch closedCheck for voltage to ground:There should be 5 v or more.Faulty hatch latch switchShortto oround
Q3GRNDriver's door openCheck for voltage to ground:There should be 1 V or less.Faulty drlver's door switchAn oDen in the wire
Driver's door closedCheck for voltage to ground:Thar. shoul.l he 5 V or more.Faulty driver's door switch
o4LT GRN/BED
RED^vHT
Passenger's doorCheck for voltage to ground:There should be 1 V or less.
' Faulty passenger's door switch' An onen inthewire
Passenger's doorcroseoCheckfor voltage to ground:There should be 5 Vor more.
. Faulty passenger's door switch. Shor o oround
X5lgnition key insertedinto the ignitionCheck for voltage to ground:There should be 1 V or less.Poor ground (G401)
Faulty ignition key switchAn ooen in the wire
lgnition key removedfrom the ignitionCheck for voltage to ground:There should be 5 V or more.Faulty ignition key switchShort to ground
Y8YEUREDDriver's door lockknob switch lockedCheck for voltage to ground:There should be 1 V or less.Poor ground {G501)Faulty driver's door lock knob switchAn ooen in the wire
Driver's door lockkn6h cwirch Inl6cke.lCheck for voltage to ground:There should be 5 V or more.Faulty driver's door lock knob switchShort to oround
22-93
Keyless/Power Door Lock System
Control Unit Input Test (cont'dl
5. Reconnect all connections to the underdash fuse/relay box, and make these input tests at the appropriate connectors on the under-dashfuse/relay box.
'lfanytestindicatesaproblem,findandcorrectthecause,thenrecheckthesystem.. lf all the inputtests prove OK, goto step 6.
CavitvWireTest conditionTest: Desired resultPossible ca use if result is notobtainedc1'l8LUUnder all conditionsAftach to ground:Parking, side marker, licenseplate lights, and tajllights shouldcome on.
Blown No.2 (15A)fuse in the underhood fuse/relay boxFaulty taillight relayFaulty under-dash fuse/relay boxAn onen in rhc wireBLU/BEOUnder all conditionsAttach to ground:Headlights should come on.Blown No. 15 or 17 (15A)fuse in theunderhood fuse/relay boxFaulty headlight relay '1 or 2An ooen in the wireJ2WHT/REDUnder all conditionsCheck for voltage to ground:There should be battery voltage.Blown No.9 (15A)fuse in the under-hood fuse/relay boxAn oncn in thc wircBLKUnder all conditaonsCheck for voltage to ground:Thcre shouln hc 1 V or lpqsPoor ground (G501)An ooen in the wireJ6OBNUnder allconditionsAttach to ground:The horns should sound.Blown No. 7 (15A)fuse in the underhood fuse/relay boxFaulty horn relayFaulty hornsAn 6nen in rhe wireJ7Under all conditionsCheck for voltage to ground:There should be battery voltage.Elown No. 16 (20A)fuse in the underhood fuse/relay boxAn oocn in ihc wi.cP18BEDHatch openCheck for voltage to ground:There should be 1 V or less.Poor ground (G552)Faulty hatch latch switchAn oncn in rhc wirFHatch closedCheck for voltage to groundlThere shoul.l he 5 V or moreFaulty hatch latch switch
GBNDriver's door openCheck for voltage to g.ound:There should be 1 V or less. Faulty driver's door switch. An ooen in the wireDriver's door closedCheck for voltage to ground:There should be 5 V or more.Faulty driver's door switchShort to oroundo4LT GRN/REDPassenger's door openCheck for voltage to ground:There should be 1 V or less.Faulty passenger's door switchAn ooen inthewirePassenger's door closedCheck for voltage to groundlThere should be sVor more
. Faulty passenger's door switch. Short to oroundX5REDAVHTlgnition key inserted intothe ignition swhchCheck for voltage to ground:There should be 1 V or less.Poor ground {G401)Faulty ignition key switchAn ooen inthewirelgnition key removed fromrhe ionition switchCheck for voltage to ground:There should be 5 V or more.Faulty ignition key switchShort to oroundY1WHT/BLKDriver's door lock knobswitch unlockedCheck for voltage to groundlThere should be 1 V or less.Poorground (G50'l)Faulty driver's door lock knob switchAn open in the wireDriver's door lock knobCheck for voltage to groundlIhere should be 5 V or more.Faulty driver's door lock knob switchShort to oroundY8YEUREDDriver's door lock knobswitch lockedCheck for voltage to groundlThere should be 1 V or less.Poorground (G50'l)Faulty driver's door lock knob switchAn oncn inihewireDriver's door lock knobswitch unlockedCheck for voltage to ground:There should be 5Vor more' Faulty driver's door lock knob sw;tch. Shorr to oroundY10WHT/GRNDrtver's door lock switchunlockedCheck for voltage to groundlThere should be 1 V or less.Poorground (G501iFaulty driver's door lock switchAn ooen in the wireDriver's door lock switch inCheck for voltage to ground:Therc shorl.l be 5V or m6rpFaulty driver's door lock switchShort to o rolrndY12WHT/BLUDriver's door lock switchlockedCheck for voltage to ground:There should be 'l V or less.Poor ground (G501)Faulty driver's door lock switchAn oDen in the wireDriver's door lock switch inCheck tor voltage to ground:There should be 5Vor moreFaulty driver's door lock switch
22-156
J
ISystem Descriptions
The Multiplex Control System has four internal
functions:. Multiplexing (send multiple signals over sharedwtres). Wake up/sleep (runs at full power only on demand toreduce battery draw). Fail-safe (fixes or ignores faulty signals). Self-diagnosis (Mode 1 for the system, Mode 2 for
input lines)
The system controls the function of these circuits:. Entry lightcontrol (ignition key lightandceiting light). Wiper/washer intermittent wipe and park functions. Keyless/power door lock. Meter assembly, temperature gauge, and indicator
lights. HVAC (compressor and fan control). Key-in reminder. Headlight reminder. Seatbelt reminder
JI
/ar
22-171
Multiplex Communication
To reduce the number of wire harnesses, digital signals
are sent via shared multiplex communication linesrather than sending normal electrical signals throughindividual wires.. The input signals from each switch are converted todigital signals at the central processing unit (CpU).. The digital signalsaresentfromthetransmitting unitto the receiving unit as serial signals.. The transmitted signal is converted to a switch signalat the receiving unit, and it operates the related
component or monitors a swltch.. There are exclusive communicalion lines between
the ECM, the gauge assembly, and the under,dash
fuse/relay box.
Wake-up and Sleep
The multiplex control system has "wake-up" and"sleep" functions to decrease parasitic draw on the
battery when the ignition switch is OFF.. ln the sleep mode, the multiplex control unit stops
functioning (communication and CPU control) when it
is not necessary for the system to operate.. As soon as any operation is requested (for example, adoor is unlocked), the related control unit in the sleep
mode immediately wakes up and begins to function.. When the ignition switch is turned OFF, and the
driver's or front passenger's door is opened, then
closed, there is about a 10 second delay before the
control unit goes from the wake-up mode to the sleepmode.. lf any door is open, the sleep mode will not function.. lf a key is in the ignition switch, the sleep mode will
not function.. When in sleep mode, the draw is reduced from
70 80 mA to less than 10 mA.
Fail-safe
To prevent improper operation, the multiplex controlsystem has a fail-safe function. In the fail-safe mode,
the output signal js fixed when any part of the systemmalfunctions (for example a faulty control unit orcommunication line).
Each control unit has a hardware fail-safe function thatfixes the output signal when there is any CPUmalfunction, and a software fail-safe function thatignores the signal from the malfunctioning control unitand allows the system to operate normally.
sRs
DTG Troubleshooting (cont'dl
37. Check resistance between the No. 15 terminal of
gauge assembly connector A (22P) and body
ground. There should be an open circuit, or at least
1M0.
GAUGE ASSEMBLY CONNECTOR A I22PI
ls the resistance as specified?
YES-Short to ground in the side airbag cutoff
indicator circuit; replace the gauge assembly.l
NO Short to ground in the dashboard wire
harness A, floor wire harness, or OPDS unit
harness; replace the faulty harness.l
Wire side of female terminals
23-104
J
DTC 15-3: Faulty OPDS Sensor
1. Erase the DTC memory {see page 23-261.
2. Turn the ignition switch ON (ll), and check that the
SRS indicator comes on for about 6 seconds and
then goes off.
Does the SRS indicator stay on?
YES-Go to step 3.
NO Intermittent failure, system is OK at this time.
Go to Troubleshooting Intermittent Failures (see
page 23-26).
NOTE: Aftermarket devices (fluorescent lights,
laptop computers, etc.) used near the front
passenger's seat-back can interfere with the seat-
back sensors and cause a false DTC 15-3. lf one of
these devices was used, erase the DTC, operate the
device near the seat-back, and recheck for DTCs. lf
DTC 15-3 is reset, erase it, and do not use the
device near the seat-back.
3.
4.
Check the connection at the OPDS sensor harness
connector and the OPDS unit connector.
Are the connections OK?
YES-Go to step 4.
NO Reconnect the OPDS sensor harness
connector, and clear the DTC.I
Replace the OPDS sensor/seat-back foam (see page
20-141, and initialize the OPDS (see page 23-27).
Erase the DTC memory, then check for DTC 15-3.
ls DTC 15-3 indicated?
YES Replace the OPDS unit (see page 23-1241.a
NO The system is OK.l
{
)
9. Cut off each connector, strip the ends of the wires,
and connect the deployment tool alligator clips (A)
to the wires. Place the deployment tool at least 30
feet (10 meters) away from the vehicle.
NOTE: The driver's airbag and the front passenger's
airbag each have four wires, two yellow and two
red. Twist each Dair of unlike colored wires
together, and connect an alligator clip to each pair.
I
!
10. Connect a 12 volt battery to the tool.
. lf the green light on the tool comes on, the igniter
circuit is defective and cannot deDlov the
component. Go to Disposal of Damaged
ComDonents.. lf the red light on the tool comes on, the
component is ready to be deployed.
11. Push the tool's deployment switch. The airbags and
tensioners should deploy (deployment is both
highly audible and visible: a loud noise and rapid
inflation of the bag, followed by slow deflation).
. lf the components deploy and the green light on
the tool comes on, continue with this procedure.
. lf a component doesn't deploy, yet the green
light comes on, its igniter is defective. Go to
Disposal of Damaged components.. During deployment, the airbags can become hot
enough to burn you. Wait 30 minutes after
deployment before touching the airbags.
12. Dispose ofthe complete airbag. No pan of it can be
reused. Place it in a sturdy plastic bag (A), and seal
rt securery.
(cont'd)
/:
i'..-':
23-117
Service Manual lndex
)s
NOTE: Referto the lollowing listto look up A/C Pressure Switch CircuitDTCS, symptoms, fuses, connectors, wire Troubleshooting ......... ...-.-....-...-.-.-....-..21-32 Bharnesses, specifications, maintenanceschedules, and general serviceinlormation:
DTC Troubleshooting Indexes
A/C Signal CircuitTroubleshooting.........................-...... 11-'133 Back-up Light SwitchTest .......................................................... 13'3A/F lAir Fuel Ratiol SensorABS/TCS Components ........................ 19-34 Replacement ....................................... 1 1-113 Back-up Li9ht3EPS Components ................................. '17-22 Circuit DiagramFueland Emissions11-i A-Dillar Corner Trim
ABS Indicator Circuit
Heating/Ventilation ................................ 21-9 Replacement ...............-.....-..............-.... 20,96 Ball Joint BootssRS ........................................................ 23-28Replacement ......
... 19-52 Ball Joints
22-75
18 16
Remova1.............-.......... . ...........18-10Symptom Troubleshooting Indexes TroubleshootingABS/TCSComponents........................ 19 35Cruise Control System ..........................4 38 ABS Modulator-contml UnitEPS Components ................................. 17-23 Bemoval/lnstallation ............................ 19-57 BettervFan Controls10,12
Accessory Powor Socket Front
Blowor Pow€r Transistor
.......22 50
Blower UnitRemoval/lnstallation ............................ 21-39
Fuel and Em issions .............................. 11-10 ABS/TCS ComoonentsHeating/Ventilation..............................21 10 Component Location Index ................. 19-30 Beverage Holder
SRS ........................................................ 23'30 CircuitDiaqram.......................... 19'42Blower MotorReplacement .....21 41
21-38
Power 0istribution ...............................22-46 TesVReplacement .............................. 22'149Under-dash Fuse/Relay Box ............... 22 45Under-hood Fuse/Belay Box ...............22 44 Accessory Power Sockets
Fuse/Relay lndexes
(to harness)
Connector and Wire Harness lndexesComponent Connectors
Circuit Oiagram .................................. 22-149
Air Cleaner......2214 Rep1acemen1.....................................11-162
Air MixControl MotorMeintenence section .................... Section 3 Replacement ......................................... 21'34 Brake CelipersTest......................21-34 Overhaul19-14,23Gene.al lnlormation section........ Section 1
21.57
Airbag. Driver's
Ahernator FR Signal CircuitTroubleshooting .... .........-..........11 134
AntennaReplacement
Inspection ............................................. 19-24Rep|acement................. .................... 19-25
Bieke Meder Cylinder
Irake Discs
A
Replacement ....................................... 23 1 'l3 Inspection .................... ................... 19-13,22Repair ...........-...................................... 23 1 16Brake Fluid Level SwitchAirbag. Front Passenger's TestBeplacement....................................... 23-1 14AIC Brake LightsComponent Location fndex ...................21-3 Altemator CircuitDiagram....................................22-74Description.....................................-....21'1'l Beplacement ................ ........................... 4 29CircuitDiagram....................................21-14 Overhaul .................................................4-30 Brake Lines and Hoses
19.10
A/C CompressolReplacement .......-...-............................. 21 -41
A/C Compr€ssor ClulchRep1acement......................................... 19-15.........22-103 Inspection ............................................. 19-16Inspecton........Overhaul ..........
A/C CondenserReplacement,.,
21-442l-49 Audio Unit
Replacement
Brake PadsRemoval/lnstallation .. ........................22-100 Inspection/Rep1acement................ 19-11,20A/C Compressor Clutch CircuitTroubleshooting ................................... 21-30 Audio Unit Connector Brake Pedal22101 Adjustment..............19,6ArfC Comoressor Relief ValvcReplacement ..........-...-.......................... 21-51 Audio/Entertainment
A/C Compr$sor Thermal Protector Circuit DiagramReplacement............-............................ 21-51
Component Location In dex .................22-9A Test .......-.............. 22-84Breke Pedal Posilion Switch
Brake Pedal Position Switch Signal Clrcuit11-137
.....21 52
A/C Condenser Fan CircuitTroubleshooting ................... . . . . . .....21-28
)s
Troubleshooting
(cont'd)
)
Low Fuel lndicatorTest.....................11-158Moonroof Drain Channel SliderReplacement......................................... 20'44
Moonroof FrameRep1acement,,,,,,,,,,.,.,.,.,.,.,.,,,,,,............ 20 42
MoonroolGlassAdiustment ........................................... 20-37Rep1acement......................................... 20 37
Moonroot Limit SwitchAdjustment ........................................-.- 20 46Test ...................................................... 22 113
Moonrool MotorReplacement....-.................................... 2D-41
Oil Pressure SwitchTest ................-.-........-................................ 8-4Replacement.........-................................. 8-16
Oil Pump, EngineOverhau1 ................................................... 8-8
Oil, EngineReplacement...-................-.-...................... 8-5
OPDS UnitReplacement....................................... 23- 124
Outside Mirror HoldersBeplacement......................................... 20-15
Outside Power Mirror ActuatorsTest ...................................................... 22-117Bepf acement..-.................................... 22-1 14
Outside Power Mirror SwitchTest ..-................................................... 22-111
Outsid€ Power MirrorsReplacement............................ ... .. . . . 20-15Component Location lndex .............. 22- 114Circuit Diagram .................................. 22-115Test -..................................................... 22-116
Lower ArmsRemoval/1nsta11ation............................ 18 19
Lubrication SystemComponent Location Index..................... 8-3Test............................................................ 8 4
M
M/TAssemblyRemoval.......... 13-4 Test...................... 22-1 12lnstallation............. 13-8
.........21,35
Disassembly ......................................... 13-14Resassembly .. ... ................. 13-46
M/TChange Leverlnspection ............................................. 13-19Disassembly 8eassemb1y ................... 13-20
M/T Countershaft AssemblyInspection ....................................... 13 31, 33Disassemb1y ......................................... 13-32Resassemb|y ........................................ 13-34
M/T DifferentialComponentLocation Index................. 13-52Adiuslment ........................................... 13-56
M/T Maifthaft Assembly1nspection ... ................................... 13-23, 26Disassembly ......................................... 13 25Resassembly ........................................ 13 28Adjustment ........................................... 13-43
M/T Reverse Shift ForkInspection .................... ........................ l3 19
M/T Shift LevelReplacement......................................... 13-51
Mainshaft BearingsReplacement....,.................................... 13 41
MairtenancelSee section 3)
MILHow to Informatron ............................. 1 1.46
MIL CircuitTroubleshooting .......... .- . . . . ......... 11 97
MirrorsComponentLocation Index................. 20'14
Mode Control MotorReplacement
Moonrool SunshadeRep1acement....................... . . ............. 20 40
Moonroof SwitchTesVRep1acement .............................. 22- l 12
Mooniool Wind Def lectorReplacement.......................-................. 20-38
Moonroof/SunroofComponent Location Index ... 20-35, 22-108Test ........................................................ 20-48Cf rcuit Diagram .................................. 22- 109
MTFInspection/Rep1acement. .......... ........... 13-3
Muhiplex Control SystemComponentLocation lndex ..............22 168Circuit Diagram .................................. 22-1690escription ......................................... 22-17 1Troubleshooting ................................ 22-17 2
Muliiplex Control Unit, Under-dashInput TestEntry Light Control Sysiem ............. 22-92Keyless Entry/Security AlarmSystern .-....................................... 22-155MultiplexControl System .............22 115Wiper/Washer................................. 22'1 41
NoiseTest,,Reduction Condenser
Parking ErakeInspection Adjustment ........... .............. 19-7
Parking Brake CableRep1acement......................................... 19-26
Parking Erake Switch
P
l
Test ...................... 19-10
Test............................... . ...........2135
Moonroof Auto Stop SwitchosTest ...................................................... 22'113
Moon.oot Control Unillnput Test ............................................ 22-110
Moonroof Drein ChannelBeplacement ... . ....... ......................... 20 39
Oil Filte]Replacement............................................. 8-6
Oil Filter Feed PipeReplacement............... . ..-,...,.,,,,,,,,8-7
Oil PanRemoval .............,.,,,,,,,,,,,,.,.,,,.........-....... 7 1 1lnstallation .............................................. 7 -27
Passenger's TraVRemoval/lnstallation ............................ 20-65
PCV ValveBeplacement....................................... 1 1'169Test........................................... l1 169
Piston Rings8ep1acement................................-.-...-.- 7-21
PistonsReplacement...................-....................... 7-181nsta|1ation ...................................... ...1-23
Power R€layTest ...............-.-...................................... 22-51
Power Window Motor, Driver'stesl.....,,,, .,.,,,............
Power Window Motors, Passenger's
Power Window Switch, Masterlnput Test ..........-.........-....................... 22-126Tesr ....... . ............................................ 22 124Replacement....................................... 22-133
N
..............22 101
o
l' ,e
(cont'd)
Service Manual lndex
(cont'dl
Power Window Switch, Passenger'slnput Test .............-......
Replacement...,-.-.-...,..
Radialor Cap
Rocker Arm AssemblyRemovalD;sassembly/Reassembly
Specifications6-26 (See section 2)22-13022 13222-133..................... 6-27
ComponentLocation Index ..............22 124Circuit Dia9ram .................. ............... 22 125
Ouaner Window Glass8ep1acement ......................................... 20-29
lnstallation6-38
Rocker ArmsTestInspecton6-28
Roof MoldingsReplacement
Seat BeltsComponent Location Index ................... 23-3
Seat 8ehs, FrontReplacementrnspec!on
sRsComponent Location Index ................. 23-13Description ....................................... 23-31Circuit D;agram ... .... ...........2334lnspection/Replacemenl ................... 23 1 126-7
SRS lndicator CircuilTroubleshooting
Startel
Stabilizer BarReplacementFront SuspensionRear Suspension
Stabilizer LinksRemoval/lnstallationFront SuspensionRear Suspension
23 105oSRS UnitReplacement..-.................................... 23-122s
R
1A-1718-30
18 1818-31RadiatorTest......23-9
23-1Replacement ...........
Radiator and Condenser FansCommon CircuitTroubleshooling......... ..... .........21 29
10-310-10Seat Behs, RearReplacement
Seat Cover, FrontReplacement
Seat Cushion Cover, R6ar10-3Replacement
ReplacementTest
Test
20-75
20-84
Overhaul
Starter SolenoidTest..-.-...4-7
Radiator Fan AssemblyTestSeat, Driver'sRemovaf/lnstaf lation ............................ 20 1 1Disassembly/Reassemb1y ................... 20-73
Sedt, Faont Passenger'sDisassembly/Reassemb1y ................... 20-74
Seat, RearRemoval/lnstallation ............................ 20-80
Seat-back Cover, Reer
Starting SystemComponent Location Index...............-..... 4-3CircuitDia9ram ........................................ 4 4
\'{........................ r0-4
Radiator Fan CircuitTroubleshooting
Radiator Fan SwhchReplacementTest
Radiator Fan Switch CircuitTroubleshooting
Rear Air OutletReplacement
Circuil DiagramTest
Rear Window D€rogger WiresRepair
RearWindow GlassReplacement
Troubleshooting10-14
10-1710-17
10 16
17 -3
11-4
17-9
SteeringComponent Location Index................-..Inspectaon ...................
Steering ColumnRemoval/lnstallationReplacementInspection11 11
17-5117 5517 63
20 68
Seat-back Latch, ReaI2Q-104Replacement
Seat-back Striker. RearReplacement
Steering GearboxRemovalOverhaulRear Window DefoggerComponentLocalion Index ..............22 104lnstallation
Steering Hanger BeamReplacement
Steering LinkageInspefiron
Steering LockReplacement
Steering Rack GuideAdiustment
22-10522 106
22-106
SeatsComponent Location Index....-............ 20-70
Shift ForksInspectton13,21
20-25
2l-3621 36
21 25
Disassembly/Reassembly ................... 13-22
Shitt Lever TrimRemoval/lnstallation ............................ 20 61
.....11-12
SecirculationReplacementControl Motor17-13Test.....
Recirculation Control Motor CircuitTroubleshooting
Side Airbag, Drivel'sReplacement
Side lmpact SensorsReplacement
Spark Plugs
23-115
23 123
Side Marker LightRep1acement......................................... 22-A3
17417-6Disassembly/Reassembly ..................... 17 71nsta11ation .............................................. 17-8
SublramesReplacement
Removal
RefrigerantReplacement ..-.-.-...................... 21 53, 54, 55Test ........................................................ 21-56
Retrigerant OilReplacement...............................-........... 21-6. .._..4_19
20 112